Polaris SUPERSPORT 2006, Manual

Page: 189 / 300

8.17
FINAL DRIVE
15. Reverse output power flow...
LOW/REVERSE SHAFT DISASSEMBLY
1. Press bearing from end of shaft using a bearing separator.
2. Remove snap ring and spacer washer.
3. Remove low reverse shaft (1), low gear (2), needle bearing
(3), thrust washer (4), low/reverse dog gear (5).
4. Remove Snap ring (6), thrust washer (7) (.125
”
), reverse
idler (8), and thrust washer (9) (.065
”
).
5. Closely inspect drive dogs. Replace gear and mating gear
if rounded, chipped or broken.
6. Inspect needle bearings for wear or cracks on cage. Shiny
spots on cage indicate wear and the bearing should be
replaced. Inspect shaft and thrust washers for galling or
wear. Always replace snap rings if removed.
SHIFT FORK DISASSEMBLY
1. Remove the detente cam, spring and shaft.
2. Check condition of key way and key. Inspect indicator,
spring legs and detente areas for wear. Replace parts as
required.
NOTE: The spring must be pre-loaded upon
installation. Refer to photo and illustration below.
REVERSE
1
2
9
3
2
7 6
5 8
4