2.6
9940259 R02 - 2022
RZR
PRO R / PRO R 4 Service Manual
© Copyright Polaris Industries Inc.
Vehicles subjected to severe use must be serviced at
50% of the stated interval. Examples of Severe Use:
Frequent immersion in mud, water, or sand, constant
high RPM use, prolonged low-speed heavy load
operation, extended idle, and short trip cold weather
operation.
INITIAL BREAK-IN SERVICE
FIRST 25 HOURS / 1 MONTH
Engine Air Filter
Inspect air filter; replace as
necessary. Ensure proper
installation of filter and airbox
cover. Inspect ducts and
screens; clean as necessary.
Cooling System
Fluid level inspection; inspect for
fluid leaks; add coolant if needed.
Inspect coolant strength
seasonally; pressure test system
yearly.
General
Lubrication
Locate all applicable fittings and
grease.
Shift Cable /
Linkage
Inspect; adjust as needed.
Parking Brake (if
applicable)*
Inspect; adjust as needed.
Battery
Check terminals; terminals
should be tight and free of
corrosion. Clean, test, and
replace as necessary.
Engine Oil and
Filter
Change the engine oil and filter.
Front Gearcase
Fluid
Initial fluid level inspection; add
lubricant if needed.
Rear Gearcase
Fluid
Initial fluid level inspection; add
lubricant if needed.
Transmission Fluid
Initial fluid level inspection;
inspect for fluid leaks; add
lubricant if needed.
Spark Arrestor
Inspect; clean as needed.
The break-in period consists of the first 25 hours of
operation. Careful treatment of a new engine and drive
components will result in more efficient performance
and longer life for these components. The items
outlined in this service interval only need to be
performed at the first 25 hours of operation. They do
not need to be performed every 25 hours.
* It is recommended to have an authorized Polaris
dealer perform these services.
Vehicles subjected to severe use must be serviced at
50% of the stated interval. Examples of Severe Use:
Frequent immersion in mud, water, or sand, constant
high RPM use, prolonged low-speed heavy load
operation, extended idle, and short trip cold weather
operation.
EVERY 25 HOURS / 500 MILES (800 KM) OR
YEARLY FOLLOWING INITIAL BREAK-IN SERVICE
Engine Air Filter
Inspect air filter; replace as
necessary. Ensure proper
installation of filter and airbox
cover. Inspect ducts and
screens; clean as necessary.
Battery
Check terminals; terminals
should be tight and free of
corrosion. Clean, test, and
replace as necessary.
Brake System
Fluid level inspection; inspect for
fluid leaks; add lubricant if
needed. Inspect brake pad wear.
Inspect hoses for damage.
General
Lubrication
Locate all applicable fittings and
grease.
Radiator
Inspect; Clean external surfaces.
Tires
Inspect; Adjust pressure level as
needed; Inspect wear and
replace as needed.
Shift Cable/
Linkage
Inspect; adjust as needed.
* Have an authorized Polaris dealer or other qualified
person perform these services.
