9940259 R02 - 2022
RZR
PRO R / PRO R 4 Service Manual
© Copyright Polaris Industries Inc.
5.19
FUEL TANK REPLACEMENT
REMOVAL
NOTICE
Syphon as much fuel from the tank as possible before
attempting to remove it from the vehicle.
WARNING
Always wear safety goggles when working with high
pressure or flammable fluids. Failure to do so could
result in serious injury or complications.
1. Remove the driver and passenger seats.
2. Remove upper and lower rear close off panels.
3. Disconnect the battery cables from the battery,
located under the driver’s seat.
4. Remove the lower floor panels. See Console and
Lower Floor Removal page 11.25.
5. Disconnect the fuel pump electrical harness.
6. While holding a shop towel over the fuel line
connectors, disconnect fuel supply and vent line
w
from the fuel tank.
NOTICE
A small amount of fuel may come out of the fuel lines or
pump fitting. Properly drain fuel into a suitable
container.
7. Remove two fasteners
e
from the front of the tank,
and one fastener from the rear tank strap (not
shown). Remove fuel tank strap.
8. Loosen two hose clamps
r
and remove rubber hose
from the fuel tank.
9. Lift the rear of the fuel tank up first. Carefully pull the
fuel tank out of the vehicle.
