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ROOF SUPPORT

#8 X 2-1/2"
WOOD SCREW

BOARD

2 X 4 X 39.50"

SUNBURST FILLER

ROOF SUPPORT

STEP 40: SUNBURST FILLER BOARD

1: PLACE THE 2 X 4 X 39.50" SUNBURST FILLER BOARD IN BETWEEN THE ROOF SUPPORTS.

FASTEN USING #8 X 2-1/2" WOOD SCREWS THROUGH THE PRE-DRILLED HOLES ON EACH

END, MAKE SURE THERE ARE NO GAPS IN BETWEEN THE SUNBURST FILLER BOARD AND THE

ROOF SUPPORTS.

Summary of Contents for Redbrook Deluxe 381

Page 1: ...Inc All Rights Reserved 190 Etowah Industrial Court Canton GA 30114 www playnation com Redbrook Deluxe Model 381 BOXES 380 1 380 2 381 320 Extreme Tube Slide Box Slide Box Timber Shield Post Option B...

Page 2: ...that are missing or damaged is use our Quick Response Center located at www playnation com support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY THE RETAILER DOES NOT STO...

Page 3: ...from those included with one of our swing set packages have a one year limited warranty Cosmetic imperfections and natural tendencies of wood such as peeling splintering warping seasonal checking or c...

Page 4: ...is warranty is void if the product is used in a commercial institutional or multi family setting This warranty does not cover normal wear and tear or a products that have been damaged by acts of God a...

Page 5: ...screw heads should be checked regularly for tightness The ground ladder rope ladder slide swings and other areas where children spend a majority of their playtime should be checked more frequently Pl...

Page 6: ...THIS PAGE INTENTIONALLY LEFT BLANK...

Page 7: ..._____________ Comments ________________________________________________________________________________________________ ________________________________________________________________________________...

Page 8: ...THIS PAGE INTENTIONALLY LEFT BLANK...

Page 9: ...ed product will penetrate and protect the lumber better than a water based product Because climate conditions can vary drastically from region to region we suggest asking the product covering speciali...

Page 10: ...ific model http www playnation com warranty html NOTE Your children s safety is our 1 concern Observing the following statements and warnings reduces the likelihood of serious injury Please review the...

Page 11: ...381 Five Star DLX Model 381 BOXES 380 1 380 2 320 381 SLIDE BOX REV 3 14 2017 Timber Shield Post Option BOXES 380 381 1100...

Page 12: ...aching Deck Stringer Deck Boards and Angle Supports Steps 16 17 Ladder Assembly and Mounting Ladder Steps 18 20 Deck Boards Panel Boards Panel Slats and Center Post Steps 21 24 Swing Beam Assembly Ste...

Page 13: ...ers and Upper Level Stringer Step 56 Upper Deck Boards Step 57 Connector Steps Step 57A Attaching the Extreme Tube Slide Step 58 Rear Bottom Panel Board Step 59 Upper Level Panel Slats Step 60 Upper L...

Page 14: ...children to never run up a slide as this increases their chances of falling The parents should have the children dress appropriately with well fitting shoes Loose clothing such as scarves and ponchos...

Page 15: ...excessive wear is found Contact us for warranted replacement parts Swing chains rings ropes etcetera should always be fastened to a rotating swing hanger NEVER attach a chain ring rope etcetera to a...

Page 16: ...loose fill surfacing materials are acceptable Surfacing materials are acceptable such as the types and depths shown in the table Fall Heights and Materials Type Of Material 6 in depth 9 in depth 12 i...

Page 17: ...re the ground around the outside edges of the sandbox boards on the high side of the fort This is the area that will be dug in Make sure to score deep enough the scored lines will be your digging temp...

Page 18: ...parts that are structurally defective We use a high quality lumber in our structures however you should inspect each part for splinters or rough spots and sand them smooth to prevent injury After fami...

Page 19: ...s EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through...

Page 20: ...nut until the face of the T nut is flush to the wood This picture shows the T nut inserted and installed flush to the wood This picture shows an end view of the T nut installed flush to the wood WARNI...

Page 21: ...RST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T NUTS INTO THE CORNER POSTS A T NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT YOU INSERT THE T NUT...

Page 22: ...rt to fit into a certain area of the play set B We need the designation to be simple The 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36...

Page 23: ...2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Exampl...

Page 24: ...r is 125 lbs Maximum Allowable swinging weight for a three position swing 1 The maximum allowable swinging weight at each Swing Belt position is 150 lbs 2 The maximum allowable swinging weight at the...

Page 25: ...9 1 5 2 1 6 1 16 2 11 3 8 1 11 7 3 11 3 8 3 11 8 2 11 8 9 9 16 5 10 Please familiarize yourself with the manual parts components and general construction process of your new playset before getting sta...

Page 26: ...Slides Accessories ___ Qty Description ___ 1 8ft Wiki Wave Slide ___ 1 10ft Wiki Wave Slide ___ 1 Extreme Tube Slide ___ 2 Swingbelts w Chains ___ 1 Trapeze Swing ___ 10 Rock Wall Grips assorted colo...

Page 27: ...X 1 1 2 WOOD SCREW QTY 106 5 16 X 1 1 2 HEX BOLT QTY 8 5 16 TEE NUT QTY 43 TORQUE WASHER QTY 17 9 1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE...

Page 28: ...USED TO MATCH BOLT AND SCREW SIZES 3 8 x 6 1 2 CARRIAGE BOLT QTY 4 3 8 x 7 CARRIAGE BOLT QTY 12 5 16 X 3 1 2 HEX LAG SCREW QTY 22 3 8 x 3 1 2 CARRIAGE BOLT QTY 2 2 SQUARE DRILL BIT QTY 1 11 0083 380 H...

Page 29: ...1 2 PAN HEAD SCREW QTY 4 5 16 TEE NUT QTY 23 8 X 1 1 2 WOOD SCREW QTY 110 5 16 X 4 1 2 HEX BOLT QTY 23 3 8 X 1 1 8 BLACK PLASTIC PLUG QTY 4 5 16 WASHER QTY 68 TORQUE WASHER QTY 5 8 X 2 1 2 WOOD SCREW...

Page 30: ...381 Hardware PAGE 2 OF 2 REV A 10 20 2016 S O 3 8 X 5 HEX LAG SCREW QTY 12 3 8 x 6 1 2 CARRIAGE BOLT QTY 3 PLASTIC BOLT CAP QTY 5 8 9 1 4 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AN...

Page 31: ...28 5 8 CENTER POST 2 2 X 4 X 35 1 2 2 X 4 X 12 ROOF SUPPORT LEFT BOARD LEFT BOTTOM PANEL BOTTOM PANEL 2 4 1200 BPBR 8 2 X 4 X 13 BOARD RIGHT 2 4 1300 AS 4 2 X 4 X 17 ANGLE SUPPORT 2 4 1700 LS 1 1 2 X...

Page 32: ...2 X 4 X 47 3 8 FACE BOARD 2 4 4738 FB 2 2 X 4 X 47 3 8 STRINGER 2 4 4738 S 1 1 2 X 4 X 39 1 2 SUNBURST FILLER BOARD 2 4 3950 SFB 1 2 X 4 X 47 3 8 ROCKWALL SIDE TOP PANEL BOARD 2 4 4738 RWSTPB 2 2 X 4...

Page 33: ...WALL SIDE 2 4 5700 RWS 2 X 6 X 86 OUTRIGGER 2 6 8600 OR 1 2 X 6 X 47 3 8 END SANDBOX BOARD 2 6 4738 ESB 3 2 X 6 X 47 3 8 FRONT ARCH BOARD 2 6 4738 FAB 1 2 X 4 X 57 LADDER RIGHT SIDE 2 4 5700 LRS 1 2 X...

Page 34: ...ZONTAL WINDOW SUPPORT 125 225 1150 HWS 4 2 5 4 X 3 1 2 X 40 1 4 DECK SPACER 125 4 4025 DS 1 5 4 X 3 1 2 X 18 1 2 LADDER BACK 125 4 1850 LB 2 1 5 4 X 3 X 23 7 8 ROCK WALL TOP CAP 125 3 2388 RWTC 18 5 4...

Page 35: ...LL BOARD 125 5 2388 BRWB 1 X 3 783 X 52 ROOF FINISHER 1 5 5200 RF 1 X 3 1 2 X 52 ROOF STARTER 1 5 5200 RS 5 4 X 5 1 8 X 23 7 8 ROCK WALL BOARD 125 5 2388 BRWB 5 4 X 5 1 2 X 20 VERTICAL WINDOW SUPPORT...

Page 36: ...96 CORNER POST LEFT 4 4 9600 CPL 2 14 1 X 4 1 2 X 52 ROOF BOARD 1 5 5200 RB 2 4 X 4 X 96 CORNER POST RIGHT 4 4 9600 CPR 2 4 X 4 X 96 SWING LEG 4 4 9600 SL 1 4 X 6 X 108 SWING BEAM 4 4 1080 SB 1 1 X 6...

Page 37: ...5 X 28 1 X 4 X 30 50 1 4 3050 RF ROOF STARTER 2 1 X 4 X 30 50 1 5 3050 RB ROOF FINISHER 22 1 X 5 X 30 50 1 ROOF BOARD 1 PANEL SLAT 125 3 2800 PS 5 4 X 2 625 X 32 1 6 3050 RP ROOF PEAK 5 4 X 4 X 23 625...

Page 38: ...4 X 6 X 69 875 UPPER DECK BOARD 125 6 6988 UDB 4 1 5 4 X 4 X 36 75 UPPER REAR DECK SPACER 125 4 3675 URDS 2 5 4 X 6 X 10 ROOF PEAK SUPPORT 125 6 1000 RPS 1 2 X 4 X 18 UPPER LEVEL REAR ANGLE SUPPORT 2...

Page 39: ...AND DECK SUPPORT 2 4 3063 PDS 2 X 4 X 51 125 ROOF SUPPORT LEFT 2 4 5113 RSL 2 2 X 4 X 42 50 REAR BOTTOM PANEL BOARD 2 4 4250 RBPB 1 2 X 4 X 37 188 DECK SUPPORT 2 4 3718 DS 1 2 X 4 X 21 50 UPPER LEVEL...

Page 40: ...EL BOARD 2 4 7000 RTPB 1 2 4 X 4 X 33 813 CONNECTOR LAG POST 4 4 3381 CLP 1 4 X 4 X 23 50 SLIDE BLOCK 4 4 2350 SB 1 1 2 X 6 X 70 SANDBOX BOARD 2 6 7000 SB 1 2 X 6 X 30 625 SANDBOX BOARD 2 6 3063 SB 2...

Page 41: ...41 LAG POST 4 4 4100 LP 4 X 4 X 70 UPPER LEVEL UNDER DECK SUPPORT 4 4 7000 UDS 4 X 4 X 70 CONNECTOR SUPPORT 4 4 7000 CS 1 4 X 4 X 39 875 EXTREME SLIDE POST 4 4 3988 ESP PLASTIC COATED 4 X 4 X 96 UPPER...

Page 42: ...8 WIKI WAVE SLIDE 03 0015 G 1 TRAPEZE BAR W CHAINS 04 0006 1 SWINGS W CHAINS 04 0002 2 PICTURE DESCRIPTION QTY 32...

Page 43: ...PICTURE DESCRIPTION QTY 10 WIKI WAVE SLIDE 03 0013 1 EXTREME TUBE SLIDE 03 0014 1 33...

Page 44: ...SWING PLATE 11 5002 1 10 ROCKS 1 1 EA CLIMBING ROCKS 07 0008 IS A PACK OF 5 A FRAME SWING LEG BRACKET 11 5010 HARDWARE BOXES 380 381 HARDWARE BOXES INSTRUCTIONS PICTURE DESCRIPTION QTY 34...

Page 45: ...1 1 1ft CHAIN 08 1002 PICTURE DESCRIPTION QTY IRON DUCTILE SWING HANGERS 11 4012 TELESCOPE 07 0001 10 ROCK WALL ROPE 7 CHAIN NOT SHOWN 35...

Page 46: ...90 GREEN BRACKET 11 5013 SPRING CLIP 11 4003 4 7 SAFETY HANDLES PAIR 07 0005 2pr 1 PUNCHING BALL 04 0027 PICTURE DESCRIPTION QTY 36...

Page 47: ...PICTURE DESCRIPTION QTY 3 PLASTIC SUNBURST 07 0028 G PLASTIC DORMER WINDOW 07 0029 G 2 1 CHALK BOARD 07 0028 G 1pr FLAG KIT 09 1014 2 PLASTIC DORMER SUNBURST 07 0031 37...

Page 48: ...OWN MANUFACTURER LOGO PLATE 1 2pr 1 GROUND STAKE PAIR 07 0016 P TIC TAC TOE UNASSEMBLED 07 0010 STEERING WHEEL 07 0004 1 2 UNASSEMBLED DORMER 320 BOX 1 UNASSEMBLED CHIMNEY 320 BOX PICTURE DESCRIPTION...

Page 49: ...POST FRONT POSITION AND SAND BOX BOARDS 1 USE A HAMMER TO SEAT THE T NUTS AFTER INSERTING THEM INTO THE HOLES SHOWN IN THE DIAGRAM BELOW 2 ATTACH THE 2 X 6 X 47 3 8 END SAND BOX BOARD HOLES OFFSET DO...

Page 50: ...SAND BOX BOARDS STEP 2 LEFT CORNER POST REAR POSITION 1 USE A HAMMER TO SEAT THE T NUTS AFTER INSERTING THEM INTO THE HOLES SHOWN IN THE DIAGRAM BELOW 2 ATTACH THE 2 X 6 X 47 3 8 END SAND BOX BOARD HO...

Page 51: ...HE FRONT BOTTOM OF THE RIGHT CORNER POSTS USING ONE 5 16 X 4 1 2 HEX BOLT AND 5 16 WASHER 3 ATTACH THE 2 X 6 X 47 3 8 END SAND BOX BOARD HOLES OFFSET DOWN TO THE REAR BOTTOM OF THE RIGHT CORNER POST U...

Page 52: ...FFSET UP FRONT O F REAR O F PLAY SET RIGHT CORNER POST FRONT POSITION 2 X 6 X 86 LEFT CORNER POST REAR POSITION STEP 4 OUTRIGGER 1 USE A HAMMER TO SEAT THE T NUTS AFTER INSERTING THEM INTO THE HOLES S...

Page 53: ...2 HEX BOLTS AND TWO 5 16 WASHERS 3 THE 2 X 4 X 47 3 8 ROCK WALL SIDE TOP PANEL BOARD OFFSET HOLES UP ATTACHES TO THE SIDE OF THE LEFT CORNER POSTS WITH TWO 5 16 X 4 1 2 HEX BOLTS AND TWO 5 16 WASHERS...

Page 54: ...TS 1 USE A HAMMER TO SEAT THE T NUTS AFTER INSERTING THEM INTO THE HOLES SHOWN IN THE DIAGRAM BELOW 2 THE 2 X 6 X 47 3 8 FRONT ARCH BOARD ATTACHES TO THE FRONT OF THE LEFT AND RIGHT CORNER POSTS WITH...

Page 55: ...SIDE AND FRONT TO BACK CHECK THE DIAGONALS FOR SQUARE ONCE YOU HAVE A LEVEL AND SQUARE PLAY SET FRAME YOU MAY INSTALL LAG SCREWS 2 INSTALL ONE 5 16 X 3 1 2 LAG SCREW WITH 5 16 WASHER INTO THE EMPTY HO...

Page 56: ...HE FORT SUPPORT ALONG THE CENTER SEE DETAIL A 4 PLACE EACH FORT SUPPORT AGAINST THE CORNER POST THE SIDE OF THE FORT SUPPORT SHOULD BE FLUSH WITH THE RIGHT SIDE OF THE RIGHT CORNER POSTS 5 ATTACH THE...

Page 57: ...POSTS ON TOP OF THE DECK SUPPORTS AS SHOWN BELOW 2 THE DECK SPACER SIDE SHOULD BE FLUSH WITH THE INSIDE OF THE PANEL SUPPORT 3 ATTACH EACH DECK SPACER TO THE DECK SUPPORTS WITH TWO 2 WOOD SCREWS DECK...

Page 58: ...E TWO 2 X 4 X 57 ROCK WALL SIDE BOARDS LAY THE BOARDS OUT AS SHOWN AND INSERT A 5 16 T NUT INTO THE HOLE ON THE INSIDE OF EACH BOARD USE A HAMMER TO SET EACH T NUT FLUSH WITH THE BOARD ROCK WALL SIDE...

Page 59: ...BOARDS 3 ATTACH THE ROCK WALL BOARD WITH FOUR 2 WOOD SCREWS 4 NOW PLACE ANOTHER ROCK WALL BOARD BENEATH THE ONE PREVIOUSLY INSTALLED AND ATTACH WITH FOUR 2 WOOD SCREWS CONTINUE INSTALLING ROCK WALL B...

Page 60: ...N BRACKET TAPERED SIDE STEP 12 ROCK WALL 1 LOCATE TWO 90 GREEN BRACKETS TWO 5 16 WASHERS AND TWO 5 16 X 1 1 2 HEX BOLTS 2 FASTEN THE TAPERED SIDE OF EACH 90 GREEN BRACKET TO EACH ROCK WALL SIDE WITH A...

Page 61: ...EEN 1 4 FLAT WASHERS 2 PLACE THE CLIMBING ROCKS IN A STAGGERED PATTERN ON THE ROCK WALL BOARDS PLACE ONE ROCK ON EACH BOARD EXCEPT FOR THE BOTTOM ROCK WALL BOARD WITH THE HOLE IN IT 3 ATTACH EACH CLIM...

Page 62: ...ON TOP OF THE ROCK WALL SIDES FLUSH WITH THE TOP ROCK WALL BOARD 2 FASTEN THE 5 4 X 3 X 23 7 8 ROCK WALL TOP CAP TO THE ROCK WALL SIDES AND THE TOP ROCK WALL BOARD WITH FOUR 2 WOOD SCREWS 2 WOOD SCRE...

Page 63: ...E 90 BRACKETS SHOULD BE 3 4 UP FROM THE BOTTOM EDGE OF THE 2 X 4 MARK THE POSITION OF THE BRACKET HOLES ON THE 2 X 4 3 DRILL 3 8 HOLES WHERE MARKED 4 INSERT T NUTS IN THE BACK OF THE HOLES 5 ATTACH TH...

Page 64: ...ECK SPACER 2 X 4 X 47 3 8 2 WOOD SCREW DECK SPACER STEP 16 DECK STRINGER 1 CENTER THE 2 X 4 X 47 3 8 DECK STRINGER UNDERNEATH THE DECK SPACERS 2 ATTACH THE DECK STRINGER TO THE DECK SPACERS WITH TWO 2...

Page 65: ...3 FOUR 2 X 4 X 13 ANGLE SUPPORTS ARE MOUNTED UNDERNEATH THE DECK ON THE FRONT AND REAR SIDES OF THE FORT THESE ARE CALLED OUT BY THE LETTER Q 4 ATTACH EACH ANGLE SUPPORT Q TO THE PANEL SUPPORT WITH T...

Page 66: ...HAMMER REPEAT THIS STEP FOR THE OTHER LADDER SIDE 2 FLIP THE LADDER SIDE OVER SO THAT THE CHANNELS ARE FACING UP 3 PLACE THE LADDER STEPS INTO THE CHANNELS AND THEN PLACE THE SECOND LADDER SIDE ON TOP...

Page 67: ...LEFT SIDE OF THE LADDER IS 3 1 2 FROM THE LEFT END OF THE FACE BOARD THE BOTTOM EDGE OF THE 90 BRACKETS SHOULD BE 3 4 UP FROM THE BOTTOM EDGE OF THE 2 X 4 MARK THE POSITION OF THE BRACKET HOLES ON TH...

Page 68: ...WITH LADDER ONTO THE FRONT OF THE PLAY SET MAKING SURE THE TOP SIDE IS FLUSH WITH THE TOP SIDE OF THE PANEL SUPPORTS ATTACH IT TO THE CORNER POSTS USING SIX 8 X 2 1 2 WOOD SCREWS 2 ATTACH THE ANOTHER...

Page 69: ...ARDS WILL LAY ACROSS THE DECK SUPPORTS FLUSH TO THE FACE BOARDS THERE WILL BE APPROXIMATELY A 1 4 GAP BETWEEN EACH DECK BOARD 2 SPACE THE DECK BOARDS EVENLY ACROSS THE SUPPORTS 3 SECURE EACH DECK BOAR...

Page 70: ...L BOARDS 1 PLACE THE 2 X 4 X 12 BOTTOM PANEL BOARD LEFT AND 2 X 4 X 12 BOTTOM PANEL BOARD RIGHT ON TOP OF THE 2 X 4 AT THE LEFT SIDE OF THE PLAY SET AS SHOWN BELOW WITH OFFSET HOLES UP ATTACH EACH BOT...

Page 71: ...PANEL SLATS AT EQUAL LENGTHS SEE DETAIL BELOW FOR MEASUREMENTS HOLES ROCK WALL SIDE PANEL SLAT DIMENSIONS STEP 23 PANEL SLATS THE PLAY SET 3 ATTACH THE PANEL SLATS TO THE FORT WITH 2 WOOD SCREWS IN TH...

Page 72: ...CENTER POST 2 PLACE THE CENTER POST INSIDE THE FRONT ARCHED BOARD LINE UP THE HOLES IN THE CENTER POST WITH THE HOLE IN THE FRONT ARCHED BOARD 3 FASTEN THE CENTER POST TO THE FRONT ARCHED BOARD WITH A...

Page 73: ...ASTEN THE SWING BEAM PLATE TO THE SWING BEAM MOUNT ON THE OUTSIDE HOLES USING 3 8 X 3 1 2 CARRIAGE BOLTS FROM THE TOP AND 3 8 WASHERS WITH 3 8 LOCK NUTS ON THE BOTTOM PLACE BOLT CAPS OVER EXPOSED THRE...

Page 74: ...OLES ON EACH END OF THE BEAM FACE OUT AND THE COUNTER SUNK HOLES IN THE CENTER FACE DOWN 2 FASTEN THE SWING BEAM MOUNT TO THE RIGHT CORNER POST USING 3 8 X 6 1 2 CARRIAGE BOLTS AND TORQUE WASHERS PLAC...

Page 75: ...CH SWING LEGS TO BRACKET 2 FASTEN THE SWING LEGS TO THE SWING LEG BRACKET WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS 1 PLACE THE 4 X 4 X 96 SWING LEGS FLUSH TO THE TOP OF THE SWING LEG BRACKET 4 X 4...

Page 76: ...DE UP THE SWING HANGERS WILL BE ON THE BOTTOM 2 FASTEN EACH SWING HANGER TO THE SWING BEAM USING 7 CARRIAGE BOLTS WITH TORQUE WASHERS AND 3 8 WASHERS WITH 3 8 LOCK NUTS 3 PLACE BOLT CAPS OVER EXPOSED...

Page 77: ...EAM ON FORT TWO PEOPLE ARE REQUIRED FOR THIS STEP 1 SIT THE SWING BEAM LEGS UPRIGHT 2 LINE UP THE PRE DRILLED HOLES AND REST THE SWING BEAM ON TOP OF THE FORT AND SWING LEGS MAKE SURE THE IRON DUCTILE...

Page 78: ...3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH 2 USE A 3 8 X 3 1 2 LAG SCREW WITH 3 8 WASHER FOR THE HOLE IN THE CENTER OF THE SWING BEAM BRACKET 3 PLACE A BOLT CAP OVER ANY EXPOSED THREADS STEP 30 MO...

Page 79: ...Y THE OTHER END WHERE THE LEGS ARE LOCATED TO ACCOMPLISH THIS TASK 2 FASTEN THE SWING BEAM TO THE SWING BEAM PLATE AND SWING BEAM MOUNT USING A 3 8 X 9 CARRIAGE BOLT WITH A TORQUE WASHER ON TOP AND A...

Page 80: ...STEP 32 LEVEL THE SWING BEAM 1 PLACE A LEVEL ON TOP OF THE SWING BEAM AND ADJUST THE LEGS IN OR OUT AS NEEDED TO MAKE THE SWING BEAM LEVEL 70...

Page 81: ...58 SWING LEG CROSS MEMBER STEP 33 SWING LEG CROSS MEMBER 1 POSITION THE 2 X 4 X 58 SWING LEG CROSS MEMBER AGAINST THE SWING LEGS 2 LEVEL THE SWING LEG CROSS MEMBER AND SECURE TO THE SWING LEGS WITH 3...

Page 82: ...E ARCHED SIDE TOP BOARD ON THE LEFT RIGHT SIDE OF THE PLAY SET AT THE TOP 2 ATTACH EACH ARCHED SIDE TOP BOARD THROUGH THE TOP HOLE INTO THE T NUT IN THE CORNER POST WITH 5 16 X 4 1 2 HEX BOLTS AND 5 1...

Page 83: ...DOWN ALIGN THE ANGLED ENDS OF THE ROOF SUPPORTS FLUSH WITH ONE ANOTHER PLACE A ROOF PEAK SUPPORT ON TOP OF THE ROOF SUPPORTS AS SHOWN THE EDGES SHOULD BE FLUSH WHERE SHOWN BELOW 3 USE FOUR 8 X 2 WOOD...

Page 84: ...STEP 36 ROOF SUPPORT ASSEMBLIES 1 ATTACH THE ROOF SUPPORT ASSEMBLIES TO THE CORNER POSTS WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS T NUT ROOF SUPPORT ASSEMBLIES 5 16 WASHER 5 16 X 4 1 2 HEX BOLT 74...

Page 85: ...OOF THE HOLES IN THE ROOF STARTERS SHOULD BE CENTERED ON THE ROOF SUPPORTS THE FLAT SIDE OF THE ROOF STARTERS SHOULD BE PLACED AS CLOSE TOGETHER AS POSSIBLE BEAR THE PEAK WITHOUT THE BOARDS OVERLAPPIN...

Page 86: ...MER ON IT TO SEAT THE TONGUE INTO GROOVE FOR THE ROOF BOARDS FASTEN EACH ROOF BOARD TO THE ROOF SUPPORTS WITH FOUR 1 1 2 WOOD SCREWS 2 PLACE THE 1 X 5 X 52 ROOF FINISHER AT THE END OF THE ROOF ASSEMBL...

Page 87: ...UNBURST 1 LOCATE TWO PLASTIC SUNBURST PIECES 2 PLACE THE SUNBURST UNDER THE ROOF OVERHANG FIT IT AGAINST THE BOTTOM SIDE OF THE ROOF BOARDS AND AGAINST THE ROOF SUPPORTS 3 ATTACH THE PLASTIC SUNBURST...

Page 88: ...PORT STEP 40 SUNBURST FILLER BOARD 1 PLACE THE 2 X 4 X 39 50 SUNBURST FILLER BOARD IN BETWEEN THE ROOF SUPPORTS FASTEN USING 8 X 2 1 2 WOOD SCREWS THROUGH THE PRE DRILLED HOLES ON EACH END MAKE SURE T...

Page 89: ...ATTACH WINDOWS WILL BE INSTALLED ON THE INSIDE OF THE FRONT OF THE PLAY SET 1 ATTACH THE 5 4 X 6 X 20 VERTICAL WINDOW SUPPORT IN THE CENTER WITH 8 X 2 WOOD SCREWS 2 ATTACH THE 5 4 X 6 X 20 VERTICAL W...

Page 90: ...1 MEASURE 17 1 4 FROM THE TOP OF THE RIGHT SANDBOX BOARD AND MAKE A MARK ON THE RIGHT CORNER POSTS 2 PLACE THE BOTTOM OF A 2 X 4 X 47 3 8 PANEL SUPPORT WITH OFFSET HOLES DOWN ON THE MARKS 3 ATTACH THE...

Page 91: ...ILL BE POSITIONED AT THE TOP 2 FASTEN THE CONNECTOR LAG POSTS TO THE CORNER POSTS USING 3 8 X 6 1 2 CARRIAGE BOLTS AND TORQUE WASHERS PLACE THE CARRIAGE BOLTS INTO THE TORQUE WASHER THEN INTO THE HOLE...

Page 92: ...THE PLAY SET ONE WILL BE MOUNTED AT THE TOP END OF THE CONNECTOR LAG POSTS AND THE OTHER ONE WILL BE MOUNTED AT THE BOTTOM END OF THE SAME CONNECTOR LAG POSTS 3 MAKE SURE THE LEFT END OF THE CONNECTO...

Page 93: ...THE LAG POST AGAINST THE CONNECTOR LAG POST AT THE SIDE OF THE PLAY SET MAKE SURE IT IS FLUSH AND PARALLEL TO THE CONNECTOR LAG POST AND FASTEN USING 3 8 X 5 LAG SCREWS AND 3 8 WASHERS T NUT 4 X 4 X...

Page 94: ...R SUPPORTS USING 3 8 X 6 1 2 CARRIAGE BOLT AND TORQUE WASHER PLACE THE CARRIAGE BOLT INTO THE TORQUE WASHER THEN INTO THE HOLE OF THE CORNER POST AND SET WITH A HAMMER USE 3 8 LOCK NUT AND 3 8 WASHER...

Page 95: ...PPER LEVEL CORNER POSTS WITH ONE 2 X 4 X 30 625 PANEL DECK SUPPORT AND FASTEN WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS 4 ATTACH THE 2 X 6 X 30 625 SANDBOX BOARD OFFSET HOLES UP TO THE UPPER LEVEL...

Page 96: ...AND PLACE IT BESIDE THE PREVIOUSLY INSTALLED LAG POST 2 USE A HAMMER TO SEAT THE T NUTS AFTER INSERTING THEM INTO THE HOLES SHOWN IN THE DIAGRAM BELOW 3 CONNECT THE TWO UPPER LEVEL CORNER POSTS WITH...

Page 97: ...HER 2 X 4 X 30 625 PANEL DECK SUPPORT AND ATTACH TO THE UPPER LEVEL CORNER POST AND TO THE LAG POST USING ONE 5 16 X 4 1 2 HEX BOLT WITH ONE 5 16 WASHER ON ONE END AND ONE 5 16 X 3 1 2 LAG SCREW WITH...

Page 98: ...ES SHOWN IN THE DIAGRAM BELOW 2 FIND THE 2 X 4 X 37 188 DECK SUPPORT WITH ONE END HOLE OFFSET DOWN AND MOUNT TO THE RIGHT SIDE OF THE FORT AS SHOWN BELOW FASTEN TO THE UPPER LEVEL CORNER POST AND TO T...

Page 99: ...L CORNER POSTS AND FLUSH UNDERNEATH THE TWO DECK SUPPORTS PREVIOUSLY INSTALLED 2 HOLD THE UPPER LEVEL UNDER DECK SUPPORT TIGHT AGAINST THE CORNER POSTS AND DECK SUPPORTS FASTEN USING 3 8 X 5 LAG SCREW...

Page 100: ...AND INSERT IT INTO THE SLOT LOCATED AT THE BOTTOM SIDE OF THE EXTREME SLIDE POST AS SHOWN IN THE DIAGRAM BELOW 4 FASTEN THE UPPER REAR DECK SPACER TO THE DECK SUPPORT USING TWO 8 X 2 WOOD SCREWS UPPE...

Page 101: ...16 X 3 1 2 LAG SCREW STEP 53 CENTER DECK SUPPORT 1 FIND THE 2 X 4 X 37 1 8 CENTER DECK SUPPORT AND MOUNT AT THE CENTER ON TOP OF THE UPPER LEVEL UNDER DECK SUPPORT AND THE CONNECTOR SUPPORT MAKE SURE...

Page 102: ...CK SUPPORT 2 REMOVE THE SLIDE BLOCK USE A HAMMER TO SEAT THE T NUT AFTER INSERTING IT INTO THE DECK SUPPORT PRE DRILLED HOLES FROM THE BACK 3 MOUNT THE SLIDE BLOCK AGAINST THE DECK SUPPORT AND LINE UP...

Page 103: ...UPPER LEVEL CORNER POST RAD RIDE ANGLE SUPPORT UPPER LEVEL UNDER DECK SUPPORT DECK SUPPORT 2 X 4 X 18 UPPER LEVEL DECK SUPPORT 8 X 2 1 2 WOOD SCREW 8 X 2 1 2 WOOD SCREW STEP 55 ANGLE SUPPORTS 1 FIND...

Page 104: ...UNDERNEATH THE DECK SPACERS MAKE SURE THE UPPER LEVEL STRINGER IS CENTERED UNDER UPPER DECK SPACER HOLES FASTEN IT FROM THE TOP THROUGH THE UPPER DECK SPACER PRE DRILLED HOLES INTO THE UPPER LEVEL ST...

Page 105: ...UPPER DECK BOARDS 1 PLACE FOUR 5 4 X 6 X 69 7 8 UPPER DECK BOARDS ACROSS THE DECK SUPPORTS AS SHOWN EQUALLY SPACE THE DECK BOARDS 5 16 FROM ONE ANOTHER AND FROM THE DECK SPACER 2 SECURE EACH UPPER DEC...

Page 106: ...FIND TWO 2 X 4 X 47 375 PANEL DECK SUPPORTS 2 PLACE ONE PANEL SUPPORT CONNECTOR STEP AGAINST THE CORNER POSTS AND FLUSH TO THE TOP FACE OF THE UPPER LEVEL DECK SPACERS FASTEN USING 5 16 X 3 1 2 LAG SC...

Page 107: ...OW FOR PLACEMENT OF YOUR SLIDE 2 ATTACH THE ENTRY OF THE SLIDE TO UPPER LEVEL CORNER POST AND EXTREME SLIDE POST USE 3 8 X 3 1 2 LAG SCREWS AND 3 8 FENDER WASHERS TO ATTACH THE SLIDE 5 8 8 7 1 11 16 M...

Page 108: ...O THE LAG POST ON THE OTHER SIDE SEE THE DIAGRAM BELOW FOR DETAILS 5 MAKE SURE THE BOTTOM PANEL BOARD IS LEVEL AND FASTEN USING TWO 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS 6 MEASURE DOWN FROM THE TO...

Page 109: ...W FROM OUTSIDE OF PLAY SET PANEL SLAT 5 4 X 2 625 X 32 BOARD 4 X 4 X 70 CONNECTOR SUPPORT 3 3 2 X 4 X 70 REAR TOP PANEL BOARD 8 X 2 WOOD SCREW 5 4 X 2 625 X 32 PANEL SLAT 5 4 X 2 625 X 28 PANEL SLAT 8...

Page 110: ...DOWN ON THE FLAT SURFACE WITH COUNTERSUNK HOLES FACING UP ALIGN THE ANGLED ENDS OF THE ROOF SUPPORTS FLUSH WITH ONE ANOTHER PLACE A ROOF PEAK SUPPORT ON TOP OF THE ROOF SUPPORTS THE EDGES SHOULD BE F...

Page 111: ...S SHOWN IN THE DIAGRAM BELOW 2 ATTACH THE ROOF SUPPORT ASSEMBLIES TO THE CORNER POSTS WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS T NUT 5 16 WASHER 5 16 X 4 1 2 HEX BOLT ROOF SUPPORT ASSEMBLY HEX BOL...

Page 112: ...F STARTERS SHOULD BE PLACED AS CLOSE TO EACH OTHER AS POSSIBLE WITHOUT THE BOARDS OVERLAPPING 2 FASTEN THE ROOF STARTER BOARDS TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS MEASURE DIM A ACROSS THE BOTT...

Page 113: ...VEL ROOF PEAK 1 PLACE THE 30 1 2 ROOF PEAK ON TOP OF THE ROOF STARTER BOARD 2 FASTEN THE ROOF PEAK TO THE ROOF STARTER BOARDS WITH 8 X 1 1 4 WOOD SCREWS A 8 X 1 1 4 WOOD SCREW SCALE 1 7 DETAIL A 30 1...

Page 114: ...ARDS TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS 3 PLACE A 1 X 4 X 30 5 ROOF FINISHER ON THE ENDS OF THE ROOF ASSEMBLY AND FASTEN WITH 8 X 1 1 2 WOOD SCREWS TIP USE THE INSTRUCTIONS PROVIDED IN THE AP...

Page 115: ...LACE THE SLIDE IN THE OPENING AT THE LEFT SIDE OF THE FORT UPPER LEVEL LAY THE SLIDE ON THE DECK WITH THE LIP EXTENDING ONTO THE DECK 2 PREDRILL 1 8 HOLES INTO THE DECK BOARDS AT THE SCREW LOCATIONS 3...

Page 116: ...2 DRILL TWO HOLES WITH A 3 8 DIAMETER DRILL BIT THROUGH THE IRON DUCTILE INTO THE DECK BOARDS 3 PLACE A 3 8 X 3 1 2 CARRIAGE BOLT THROUGH A TORQUE WASHER PLACE THE CARRIAGE BOLT INTO A 3 8 HOLE IN THE...

Page 117: ...FOOT SECTION OF CHAIN THROUGH THE HOLE IN THE PUNCHING BALL 2 SNAP THE SPRING CLIP ONTO THE IRON DUCTILE SWING HANGER UNDER THE PLAY SET DECK 3 SNAP THE ENDS OF THE CHAIN INTO THE SPRING CLIP 1 FOOT...

Page 118: ...E TELESCOPE STAND AND TELESCOPE INTO THE SLOT OF THE TELESCOPE BRACKET 3 FASTEN THE REMAINING HALF CIRCLE SHAPED TELESCOPE BRACKET TO THE OPPOSITE SIDE THAT THE FIRST TELESCOPE BRACKET WAS INSTALLED U...

Page 119: ...7 3 LOCATE TWO 5 4 X 3 X 17 5 TIC TAC TOE MOUNTS 4 USE THE SCREWS INCLUDED WITH THE TIC TAC TOE TO ATTACH THE GREEN BRACKETS TO THE TIC TAC TOE MOUNTS EACH GREEN BRACKET SHOULD BE CENTERED OVER THE T...

Page 120: ...REMOVED FOR CLARITY 4 STEP 71 TIC TAC TOE ASSEMBLY 1 PLACE THE TIC TAC TOE AGAINST THE PANEL SLATS AT THE RIGHT SIDE OF THE PLAY SET ON THE INSIDE THE TIC TAC TOE MOUNT SHOULD BE APPROXIMATELY 4 OFF...

Page 121: ...HE FORT LAY THE SLIDE ON THE DECK WITH THE LIP EXTENDING ONTO THE DECK 2 PRE DRILL 1 8 HOLES INTO THE DECK BOARDS AT THE SCREW LOCATIONS 3 ATTACH THE SLIDE TO THE DECK BOARDS WITH 1 1 4 PAN HEAD SCREW...

Page 122: ...OUT 2 DEEP INTO THE END OF THE SWING BEAM USE THE HARDWARE INCLUDE ONE 3 8 X 2 1 2 LAG SCREW AND ONE 3 8 WASHER WITH THE STEERING WHEEL TO MOUNT THE STEERING WHEEL TO THE END OF THE SWING BEAM DO NOT...

Page 123: ...KIT 1 PLACE THE FLAGS ON THE FRONT SIDE OF THE PLAY SET CENTERED ON THE CORNER POSTS 2 ATTACH THE PLASTIC BASE OF EACH FLAG TO THE CORNER POST WITH THE 1 2 PHILLIPS HEAD SCREWS PROVIDED WITH THE FLAG...

Page 124: ...PAN HEAD SCREW STEP 75 SAFETY HANDLES 1 PLACE THE SAFETY HANDLES CENTERED ONTO THE POSTS ADJUST THE SAFETY HANDLES UP OR DOWN TO SUIT THE NEEDS OF YOUR CHILD 2 ATTACH EACH SAFETY HANDLE WITH TWO 1 1 4...

Page 125: ...PANEL BOARD 3 THREAD THE OTHER END OF THE ROPE THROUGH THE HOLE IN THE BOTTOM ROCK WALL BOARD PULL THE ROPE TIGHT AND TIE A SECURE KNOT BEHIND THE BOTTOM ROCK WALL BOARD 4 NOTE YOU MAY TIE TWO KNOTS...

Page 126: ...ONTO THE SWING CHAINS 2 USE THE CLIPS TO ADJUST THE HEIGHT OF THE SWING BY CLIPPING ONTO HIGHER OR LOWER LINKS 3 COUNT BACK THE SAME NUMBER OF LINKS ON THE OPPOSITE SIDE TO ENSURE THAT SWING IS LEVEL...

Page 127: ...OCK OR ROOT YOU MAY HAVE TO BEND THE TOP PORTION OF THE STAKE AGAINST THE SWING LEG FINALLY INSTALL THE SCREW AND WASHER 3 ATTACH EACH GROUND STAKE TO THE SWING LEG WITH A 14 X 2 PAN HEAD SCREW AND A...

Page 128: ...MANUFACTURER PLATE 1 ATTACH THE MANUFACTURER NAME PLATE TO THE MIDDLE OF THE SWING BEAM WITH TWO 2 WOOD SCREWS STEP 79 NAME PLATE 118...

Page 129: ...alkboard to wood slats or plywood with four of the 3 4 20mm long pan head screws provided Please note Chalkboard comes with a magnetic chalk holder which will stick to the chalkboard This chalk holder...

Page 130: ...APPENDIX 120...

Page 131: ...SCREW QTY 2 8 X 2 WOOD SCREW QTY 4 2 SQUARE DRIVE BIT QTY 1 Chimney and Dormers Hardware Kit 8 10 2015 JH 8 9 1 4 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SH...

Page 132: ...ASSEMBLY CHIMNEY RIGHT SIDE ASSEMBLY 1 LEFT SIDE CHIMNEY ASSEMBLY 1 CHIMNEY FRONT 1 DESCRIPTION PICTURE QTY...

Page 133: ...CHIMNEY 2 MOUNTING 1 ASSEMBLY 1 LEFT SIDE DORMER BLOCK 5 4X3X6 3 4 CHIMNEY REAR ASSEMBLY DESCRIPTION PICTURE QTY...

Page 134: ...DESCRIPTION PICTURE QTY 2 RIGHT SIDE DORMER 07 0031 ASSEMBLY PLASTIC DORMER SUNBURST 2...

Page 135: ...E SURE THE FRONT ROOF EDGES ARE FLUSH TO ONE ANOTHER 3 FASTEN THE LEFT DORMER SIDE TO THE PEAK SUPPORT WITH 8 X 1 1 2 WOOD SCREWS REPEAT SUBSTEPS 1 3 TO CONSTRUCT ANOTHER ROOF ASSEMBLY BOTTOM VIEW FRO...

Page 136: ...INSTALL A 8 X 1 2 PAN HEAD SCREW AT EACH HOLE LOCATION STEP 2 DORMER 1 PLACE THE PLASTIC DORMER SUNBURST AGAINST THE FRONT FACE SUPPORT ON THE LEFT AND RIGHT ROOF SIDES 2 PREDRILL 7 64 PILOT HOLES BY...

Page 137: ...TO SIDE ON TOP OF THE ROOF 4 ATTACH THE DORMER TO THE ROOF WITH ONE 8 X 2 1 2 WOOD SCREW AT THE REAR PEAK OF THE ROOF ATTACH THE DORMER SUNBURST TO THE ROOF WITH TWO 8 X 1 1 2 WOOD SCREWS REPEAT SUBST...

Page 138: ...IDES OF THE CHIMNEY WITH A 2 WOOD SCREW 1 FIND THE REAR AND RIGHT SIDE OF THE CHIMNEY 2 ATTACH THE REAR AND RIGHT SIDES OF THE CHIMNEY WITH A 2 WOOD SCREW CHIMNEY REAR USE A 2 WOOD SCREW IN THIS LOCAT...

Page 139: ...5 CHIMNEY 1 ATTACH THE CHIMNEY SIDES FROM THE PREVIOUS SIDES TO FORM THE CHIMNEY WITH 2 AND 1 1 4 WOOD SCREWS USE A 2 WOOD SCREW IN THIS LOCATION EACH SIDE USE 1 1 4 WOOD SCREWS IN THIS LOCATION EACH...

Page 140: ...OOF USE THE DIAGRAM BELOW AS A GUIDE FOR A SUGGESTED PLACE TO MOUNT THE CHIMNEY 2 AFTER INSTALLING THE CHIMNEY MOUNTING BLOCK PLACE THE CHIMNEY ASSEMBLY ON THE ROOF SO THAT THE INSIDE OF THE BACK WALL...

Page 141: ......

Page 142: ...ICE 1 Open your Tube Slide box 2 If the model number on the cover of the tube slide manual is 03 0020 then disregard the tube slide mounting steps in this manual and use the mounting steps in APPENDIX...

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