
Safety – Setting up and commissioning – Operation – Spare parts lists
Contents
2021-03-22
3
1
EC Declaration of Conformity ..................... 5
2
General information ..................................... 6
2.1
Information regarding the operating
manual ................................................. 6
2.2
Information on the safety
instructions........................................... 6
2.3
Symbols ............................................... 6
3
Safety symbols in this manual ................... 7
4
Basic safety instructions ............................ 8
4.1
In case of emergency .......................... 8
4.2
Basic safety instructions ...................... 8
4.3
Observing the operating instructions . 10
4.4
Basic safety measures for normal
operation ............................................ 11
4.5
Basic safety measures during
maintenance ...................................... 11
5
Special safety instructions for operation 12
6
Technical data BOARDMASTER .............. 13
6.1
BOARDMASTER 2500 basic
machine Article number 00631891 .... 13
6.2
BOARDMASTER 2500 mobile basic
machine Article number 00631894 .... 13
6.3
BOARDMASTER 3150 basic
machine Article number 00631892 .... 13
6.4
BOARDMASTER 4000 basic
machine Article number 00631893 .... 14
6.5
Electrical connection values .............. 14
7
Positioning laser (optional) ...................... 15
8
Operating conditions ................................. 15
9
Sound power level L
WA
............................ 15
10
Pneumatic power unit lifting system ....... 15
11
Workpiece ................................................... 15
11.1
BOARDMASTER 2500 ...................... 15
11.2
BOARDMASTER 2500 mobile .......... 16
11.3
BOARDMASTER 3150 ...................... 16
11.4
BOARDMASTER 4000 ...................... 16
12
Proper use of the machine ........................ 17
13
Set-up location............................................ 17
14
Extraction unit ............................................ 18
15
Machine structure ...................................... 19
15.1
Direction of movement ....................... 19
15.2
Direction of work ................................ 20
16
Lever for clamping ..................................... 21
17
Overview of machine head ........................ 21
17.1
Assemblies 3 and 4 Milling cutter
and sawing power units ...................... 22
18
Start-up ........................................................ 23
19
Tool change ................................................ 24
19.1
Milling cutter unit ................................ 24
19.2
Saw unit.............................................. 24
19.3
Sawing unit sixfold ............................. 25
19.4
Groove sawing unit sixfold ................. 25
19.5
Use a V groove saw blade (without
modification as of models 07.2013) ... 26
20
Other documents ........................................ 28
21
Control elements ........................................ 28
21.1
Main switch and working sockets ....... 28
22
Troubleshooting/fault elimination ............ 29
23
Power unit connection device ................... 29
24
Speed preselection for milling cutter,
sawing and groove sawing power unit .... 30
24.1
Machine and brake control panel ....... 32
24.2
Operation longitudinal and cross-cut
axes – position displays ..................... 33
25
Electrotechnical equipment ...................... 34
25.1
Brake magnets ................................... 34
26
Pneumatic power unit lifting system ........ 35