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Contents 

 

2021-03-22 

 

 

Operating manual 

PFT BOARDMASTER 2500 / 3150 / 4000 

PFT BOARDMASTER 2500 mobile 

Safety – Setting up and commissioning 

Operation – Spare parts lists 

 

 

 

Mobile sheet cutting table 

 

 
 
 
 
 

 

Item number of operating manual: 00537040 

 

Article number of parts list – machine BOARDMASTER 2500: 00631891 

 

Article number of parts list – machine BOARDMASTER 3150: 00631892 

 

Article number of parts list – machine BOARDMASTER 4000: 00631893 

 

Article number of parts list – machine BOARDMASTER 2500 mobile: 00631894 

 

 

 

 

 

Read the operating manual prior to beginning any work! 

  

 

Summary of Contents for 00631891

Page 1: ...et cutting table Item number of operating manual 00537040 Article number of parts list machine BOARDMASTER 2500 00631891 Article number of parts list machine BOARDMASTER 3150 00631892 Article number o...

Page 2: ...1 03 22 Knauf PFT GmbH Co KG Postfach 60 97343 Iphofen Einersheimer Stra e 53 97346 Iphofen Germany Tel 49 0 93 23 31 760 Fax 49 0 0 93 23 31 770 Technical hotline 49 9323 31 1818 info pft net www pft...

Page 3: ...ons 15 9 Sound power level LWA 15 10 Pneumatic power unit lifting system 15 11 Workpiece 15 11 1 BOARDMASTER 2500 15 11 2 BOARDMASTER 2500 mobile 16 11 3 BOARDMASTER 3150 16 11 4 BOARDMASTER 4000 16 1...

Page 4: ...ning laser optional 36 28 Maintenance and care 39 29 Warranty provisions 39 30 Storage and transport conditions 40 31 Disposal of the machine 40 32 Checklist please tick 41 33 Spare parts list 42 34 A...

Page 5: ...on is in accordance with the EC Machinery Directives 2006 42 EC 93 68 EEC 2004 108 EEC 2000 14 EC Furthermore the following standards and regulations apply DIN EN 418 EN 1088 DIN EN 953 EN ISO 12100 D...

Page 6: ...ding of tasks and descriptions They are not necessarily shown to the correct scale and may vary slightly from the actual equipment used 2 2 Information on the safety instructions These safety instruct...

Page 7: ...or the machine objects and the environment risks for persons are not expected If these instructions are not observed this can lead to malfunctions and damage to the machine Damage to property and envi...

Page 8: ...he machine The mobile sheet cutting table must only be used for the intended purpose Keep your machine and its accessories in good working order A neglected machine or neglected accessories pose dange...

Page 9: ...signature When transporting individual components at least two persons are required for parts that are heavier than 25 kg see technical data 25 kg per person Switch off the machine and wait until the...

Page 10: ...ectly repaired or replaced Do not use the machine if the switches are defective Damaged switches must be replaced by PFT customer service Have the repairs carried out by PFT customer service only This...

Page 11: ...nance inspection etc must be carried out on time Observe the special information for the individual components in these operating instructions and in the supplied component manufacturers guides Before...

Page 12: ...always be carried out by qualified electricians only Check electrical equipment regularly reattach loose connections Immediately replace damaged cables or defective equipment Use only original spare p...

Page 13: ...eight machine head 36 kg 6 2 BOARDMASTER 2500 mobile basic machine Article number 00631894 Dimensions of the working machine Specification Value Unit Length 3010 mm Width 1620 mm Height 1380 mm Weight...

Page 14: ...ASTER 170 kg Weight cutting table 134 kg Weight machine head 36 kg 6 5 Electrical connection values Electrical Specification Value Unit Voltage 230V N PE 50 Hz 230 V Output without external components...

Page 15: ...cturer s specification 92 8 dB A 10 Pneumatic power unit lifting system This machine is supplied with a pneumatic power unit lifting system A pressure regulator installed in the machine to regulate th...

Page 16: ...board size 2500 mm x 1260 mm Maximum plate thickness 2500 mm x 1260 mm 48 mm 11 3 BOARDMASTER 3150 Maximum operational load 150 kg Maximum board size 3150 mm x 1260 mm Maximum plate thickness 3150 mm...

Page 17: ...etal parts such as screws nails etc Material may only be fed in with the machine switched off and after the machine head has been pushed back 13 Set up location The mobile sheet cutting table must be...

Page 18: ...Boardmaster When operating the system make sure the device switch on the extraction unit is set to RA automatic mode There is no need to press the on off switch separately as the extraction device is...

Page 19: ...tion of movement The direction of movement is divided into longitudinal X and transverse Y WARNING Never use the Y control handle for movements in the X direction Assembly 1 Machine table Assembly 4 S...

Page 20: ...ower unit mount 15 2 1 Milling Fig 11 01 milling cutter unit right Fig 11 02 milling cutter unit left 15 2 2 Sawing with the saw longitudinally Fig 11 03 sawing unit longitudinal right Fig 11 04 sawin...

Page 21: ...rection of movement during operation Use the unit on the left and right side Always note the direction of operation red arrow on unit Fig 11 07 groove sawing unit longitudinal 16 Lever for clamping Fi...

Page 22: ...unit Fig 15 03N Sixfold Saw 1600 Watt Milling unit 1800 Watt Milling unit 1050 1600 Watt swivel unit These units are attachable on the left and right side of the Y carriage machine head 15 05 as foll...

Page 23: ...rriage lift the ratchet lever 2 slightly tilt the unit to extend the electrical connector 3 and lift the unit off the bolt with V groove 1 18 Start up For commissioning the mains plug of the extractio...

Page 24: ...ll out the mains plug An unintentional start of the units is thus prevented Remove the power unit from the machine head 19 2 Saw unit Attention To change the units the main switch must be turned to po...

Page 25: ...ion 0 OFF Pull out the mains plug An unintentional start of the units is thus prevented Remove the groove sawing unit from the machine head Performing a tool change Fig 18 01 Fig 18 02 Fig 18 03 Fig 1...

Page 26: ...06 Fig 19 07 Fig 19 08 Changing the cutting tool V groove saw blade is identical to the process for the longitudinal or cross cut saw But note the following Because the V groove saw blade can be up to...

Page 27: ...ocate the power unit on the machine head 2 Turn on the main switch 3 Fix the longitudinal and transverse axes 4 Check that the depth stop is set to 0 mm Fig 19 04 5 Start up the groove sawing unit 6 C...

Page 28: ...stated operating instructions are described in these operating instructions 21 Control elements 21 1 Main switch and working sockets Main switch 0 1 with undervoltage release Also used as an emergency...

Page 29: ...ater on in the manual Check the cables for visible damage Have defective cables immediately replaced by suitable new cables The main and emergency stop switches can only be turned on if 230 V voltage...

Page 30: ...ead mounting plate with plug in connection for milling cutter and sawing unit Electrical connector Extraction unit connector Positioning bolt 24 Speed preselection for milling cutter sawing and groove...

Page 31: ...e material to be processed until they have reached the correct speed If the power units are lowered into the material prior to this and then switched on this can cause injuries to persons and permanen...

Page 32: ...if the brake is not actuated at the same time The X direction is locked To release the brake press the button again the indicator light is unlit Stop Y 0 1 This lock button locks the brake on the Y ax...

Page 33: ...machine is plugged in Danger For each power unit or tool change the main switch must be turned off to prevent a potentially dangerous start up of the devices 24 2 Operation longitudinal and cross cut...

Page 34: ...ate the brake for the X or Y direction Brake magnet and position sensor Y axis Brake magnet and position sensor X axis Junction box or control panel electrical system This terminal box exclusively con...

Page 35: ...er units on the right side Milling cutter unit on the left side of the machine head The button for raising or lowering the power units on the right side The buttons for lifting and lowering the power...

Page 36: ...ed on the underside of the two pneumatic cylinders on the hose connection you can use them to adjust the lifting and lowering speeds of the power units Important If you do change the lifting and lower...

Page 37: ...point 2 Locking screw Right transverse laser Left transverse laser NOTE The basic set up of all lasers should be performed by a qualified technician Important Never look directly into the laser beam a...

Page 38: ...cident Prevention Directive BGV B2 must be observed They include Do not look into the beam or direct reflections also do not look with optical instruments Clear marking of the laser area with warning...

Page 39: ...f necessary In case of prolonged periods without use or high levels of humidity it is absolutely essential to maintain the guide rails with a suitable rail oil spray This keeps the machine in good con...

Page 40: ...protective clothing when loading and unloading on public streets and squares Protective clothing must always be worn during loading and unloading When transporting individual components at least two p...

Page 41: ...e local mains O The orange machine power cable was plugged into the front of the extraction unit O The extraction unit was set to automatic mode RA O The main switch on the machine was switched on O T...

Page 42: ...M 4 00208166 Housing for milling cutter unit 1050 W BM 5 00208169 Milling cutter motor 1050 W BM 6 00231417 Carbon brush milling cutter motor 1050 W CW CCW BM 7 00208178 Milling cutter motor 1050 W 12...

Page 43: ...208237 Saw motor L CC 5x universal 120 V BM 19 00208241 Carbon brush saw motor 1450 W 120 V CW CCW BM 20 00208242 Clamping wheel height stop milling cutter units BM 21 00208248 Pertinax skid plate 900...

Page 44: ...800 W soffit milling cutter inside BM 31 00208085 Table base plates in chip 8 mm BM 32 00208086 Stop plate made of MDF BM 33 00208306 Mounting bolts 45 mm PU 100 BM 34 00208309 Mounting bolts 35 mm PU...

Page 45: ...00208347 PFTfix nozzle attachment angled BM 34 Accessories 34 1 Article number 00207783 BOARDMASTER milling cutter new Includes Art no 00207784 00207785 00207786 00207787 00207788 00207789 1 00207784...

Page 46: ...ty BM 2 00207793 Copying and cutting end mill 7 mm BM 3 00207795 Copying and cutting end mill 13 mm BM 4 00207789 Copying and cutting end mill 16 mm BM 5 00207796 Copying and cutting end mill 26 mm BM...

Page 47: ...07810 00207812 00207788 1 00207786 V groove milling cutter 90 plate thickness up to 25 mm BM 2 00207802 Fluting milling cutter 16 mm BM 3 00207807 Fluting milling cutter 24 mm BM 4 00207808 PFTrev Rev...

Page 48: ...8 mm 15 00207829 Sawing device 1530 Watt for cross sections with an integrated suction channel 120 Volt Cut depth 48 mm 16 00207830 Sawing unit 6 fold for longitudinal sections with an integrated suct...

Page 49: ...00207839 PFTfix priming device BM 24 00207840 PFTfix adhesive gun TEC 6100 230 V BM 25 00207841 PFTfix adhesive gun TEC 6100 120V BM 26 00207842 Sanitary template for WC cut outs BM 27 00207843 PFTfor...

Page 50: ...ide BM 36 00207854 PFTroll 310 insulating tape dispenser BM 37 00207856 PFTfix adhesive gun TEC 3200 BM 38 00207858 PFTfix special compressor BM 39 No image 00207860 PFTfix special compressor 120 V BM...

Page 51: ...e 160 mm BM 3 00207866 Saw blade 120 mm BM 4 00207868 Saw blade 100 mm BM 5 00207869 Saw blade set 120 mm 6 pcs BM 6 00207871 Diamond saw blade 160 mm T 4 BM 7 00207883 Diamond grinding disc universal...

Page 52: ...plate thickness up to 12 5 mm BM 17 00207787 V groove milling cutter 90 for adhesive tape BM 18 00207916 V groove milling cutter 90 PKD plate thickness up to 15 mm BM 19 00207921 V groove milling cut...

Page 53: ...Dm 5 mm BM 28 00207999 PFTstrong round edge cutter Dm 8 mm BM 29 00208000 PFTstrong round edge cutter Dm 10 mm BM 30 00208002 Tongue and groove milling cutter for 19 mm boards BM 31 00209063 PFTstrong...

Page 54: ...3x 14 00208071 PFTstrong perspex rod 4 mm 2 m BM 16 00208075 PFTstrong perspex rod 8 mm 2 m BM 17 00208076 PFTstrong steel rod galvanised 4 mm 2 m BM 18 00208077 PFTstrong aluminium rod 4 mm 3 m BM 19...

Page 55: ...Safety Setting up and commissioning Operation Spare parts lists 2021 03 22 55...

Page 56: ...WAYS AT YOUR SITE Knauf PFT GmbH Co KG Postfach 60 97343 Iphofen Einersheimer Stra e 53 97346 Iphofen Germany Tel 49 9323 31 760 Fax 49 9323 31 770 Technical hotline 49 9323 31 1818 info pft net www p...

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