Perma ECOSY 5 Translation Of The Original Operating Instructions Download Page 57

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GmbH & Co. KG

www.perma-tec.com

perma ECOSY

Accessories for perma ECOSY 5

Accessories and spare parts must meet the technical requirements!

This is always guaranteed with genuine spare parts from perma-tec.

We recommend that you contact local suppliers if you are planning to

extend your system or to install accessories or spare parts on perma

lubrication systems.

15.1 Accessories

• perma brushes and special brushes

• Mounting angles and oil throttles

• Other accessories upon request

15.2 Spare Parts

The following spare parts are available and can be ordered from your

local supplier:
• Housing

• Electronic unit

• Pump distributor unit

• Power supply unit

• Tube connections*

• Fill level sensor

• Plug 4-pole, 8-pole

• ECOSY Control sensor with cable

* Every time you remove and re-install tube connections to

the distributor, secure the screw connection with Loctite 243

or a similar screw locking sealant!

CAUTION

Summary of Contents for ECOSY 5

Page 1: ...The Expert in Lubrication Solutions Translation of the Original Operating Instructions perma ECOSY 5...

Page 2: ...c GmbH Co KG no part of this documentation may be copied or made available to third parties We have taken great care when compiling all details contained in this documentation However we cannot rule o...

Page 3: ...fety Instructions 9 2 3 Safety Instructions for perma ECOSY 5 10 2 4 Safety When Handling Lubricants 11 2 5 Safety in Case of Fire 11 3 Technical Data 12 3 1 Product Characteristics 12 3 2 Operating C...

Page 4: ...n 44 8 5 1 Test Run for a Single Outlet 44 8 5 2 Test Run for All Outlets 45 9 Discharge Amount From Pump to Distributor Dependent on Counter Pressure and Temperature 47 10 Connection of perma ECOSY 5...

Page 5: ...cation System In the following text the system will either be called lubrication system or by its brand name perma ECOSY 5 1 1 2 Safety Instructions All safety instructions in this operating manual ar...

Page 6: ...he oil must be ordered separately and will be delivered in a separate container 2 plugs 4 pole and 8 pole Upon delivery make sure to check if the delivered goods corre spond to your order perma tec Gm...

Page 7: ...ion points with oil perma nently precisely and at a pressure build up of max 10 bar can be used for all lubrication points of sliding and rolling bearings drive and transport chains sliding guideways...

Page 8: ...criptions perma tec GmbH Co KG can not be held liable for damages and malfunctions caused by violation and or non observance of the safety instructions inappropriate usage unauthorized alterations of...

Page 9: ...persons who have been authorized by the safety officer of the plant to carry out the required tasks and who are able to recognize possible dangers and to avoid them due to their training experience a...

Page 10: ...t Operate the lubrication system only when it is in perfect condition Retrofitting changing or reconstructing the lubrication system is not allowed If you are planning to modify the lubrication system...

Page 11: ...sheets of lubricants Lubricants must be transported or stored in approved containers Do not misuse lubricant containers and do not fill with other substances Do not use damaged lubricant containers P...

Page 12: ...ig 3 1 3 2 1 Housing with mounting holes 2 Filling hole with filter and screw cap 3 Display and control unit 4 Cover of the pump compartment 5 Pump and distributor unit 6 Tube connections 7 Motor 8 Pu...

Page 13: ...y range 65 to 2000 mm2 s at 40 C 104 F Max working pressure 10 bar 145 psi Max tube length 10 m 33 ft per lubrication point Tube diameter 6 4 mm 0 24 x 0 16 in Min tube bending radius 50 mm 2 in Elekt...

Page 14: ...ernal dimensions in mm If there is not enough space to refill the reservoir using a canister use a pump with filter and a clean tube NOTE min 500 Clearance needed for canister and filling de vice used...

Page 15: ...ing the lubrication system must be removed from the area where temperatures may rise Pipes or tubes containing lubricants must be removed from the danger area and if necessary they should be emptied P...

Page 16: ...com or ask your local supplier 4 Storage 4 1 General Remarks on Storage If perma ECOSY 5 is not immediately installed after receipt ensure suitable storage of the lubrication system according to chap...

Page 17: ...ma tec 5 3 1 Mounting of Lubrication System and Tubes We recommend that you fix the lubrication system with bolts M8 and DIN EN ISO 7090 washers or that you use a similar fixing method Existing equipm...

Page 18: ...hapter 10 2 3 Check turn perma ECOSY 5 on and hold a piece of metal to the sensing end of the control sensor If the control sensor was attached correctly an indication light will light up on the back...

Page 19: ...fill 1 meter of tubing 6 2 First Start and Operation perma ECOSY 5 comes with a standard factory set discharge of 0 ml 1000 h basic setting Setting of the desired discharge can be done in increments o...

Page 20: ...inspections during operation You should pay special attention to leakage and to the condition of the lubrication system and screw connections Check fill level regularly Inspection at regular interval...

Page 21: ...has to make sure that the new oil is compatible with the oil formerly used in the lubrication system and that it is suitable for the application 7 2 Refilling Procedure Open the screw cap Filter must...

Page 22: ...rge volume per outlet PIN 0 ml 1000h Temperature limit for shut off PIN 10 C 14 F Configuration Operating mode TIME PIN CONTROL PIN CONTROL SENSOR PIN Temperature unit Celsius C Fahrenheit Language de...

Page 23: ...confirming the pre set PIN with OK in the PIN confirmation field However we urgently recommend to select an individual PIN so that settings can only be changed by authorized staff 8 1 1 Switch ON of E...

Page 24: ...following display illustra tions is not the same as in the actual display Content and position however are identical 8 2 1 Basic Screen Layout Heading Two display lines Menu line with varying push but...

Page 25: ...lses During operation and during a test run the active status will be indicated in the second or third line of the display Temperature limit reached system is OFF until tempera ture rises above the se...

Page 26: ...enu B1 Press Menu B2 Menu Parameter Configuration OK Esc B2 Press OK B3 Parameter Vol outlet 1 Vol outlet 2 OK Esc B3 Select the required outlet by pressing the arrow button B4 Parameter Vol outlet 2...

Page 27: ...B8 Parameter Vol outlet 3 0000 0000 OK B8 The selected digit is underlined and blinking here the second 0 With or you can set the required value for this digit here the value was increased to 5 for 5...

Page 28: ...in ECOSY System On 20 C Menu B1 Press Menu B2 Menu Parameter Configuration OK Esc B2 Press OK B3 Parameter Vol outlet 1 Vol outlet 2 OK Esc B3 Select Temperature by pressing the arrows once B13 Parame...

Page 29: ...t off 10 C 10 C OK B15 The temperature sign or is underlined Change to the desired sign with or Press to move curser to the digit you want to change B16 Parameter Temp shut off 10 C 10 C OK B16 The de...

Page 30: ...External impulse signals can come from Mechanical or electrical switches A primary control A manual entry on the perma ECOSY 8 4 1 The Operating Modes Selecting the Operating Mode TIME CONTROL SENSOR...

Page 31: ...the discharge point based on the discharge volumes selected set The objective is to convey the selected volume to the lube point in equal amounts each time programming basis is 1000 h The discharges c...

Page 32: ...24 V to switch the ECOSY 5 ON and OFF The discharge point is calculated based on the discharge volumes selected set with only the machine s ON times being taken into consideration The objective is to...

Page 33: ...by the machine The discharge point is calculated based on the discharge volumes selected set with only the machine s ON times being taken into consideration The objective is to convey the selected vol...

Page 34: ...me amount of lubricant The additional discharge can only be carried out when the lubrica tion system is turned on display ON 8 4 2 Setting of Operating Mode ECOSY System On 20 C Menu B1 Press Menu B18...

Page 35: ...TROL or B23 SENSOR Operating mode CONTROL SENSOR OK Esc B22 Operating mode SENSOR TIME OK Esc B23 Save the selected operating mode with OK B24 or exit menu with ESC changes are not saved Configuration...

Page 36: ...run OK Esc B19 Press OK B25 Configuration Operating mode Temp unit OK Esc B25 Select Temp unit by pressing the arrows B26 Configuration Temp unit Language OK Esc B26 Press OK B27 Temp unit Celsius Fah...

Page 37: ...r saving the selected temperature unit press ESC as many times as necessary until you get to the main menu B1F ECOSY System On 71 F Menu B1F Example of the main menu screen after a change from C to F...

Page 38: ...guration Testlauf OK Esc B19 Press OK B25 Betriebsmode Operating mode Konfiguration Betriebsmode Temp Einheit OK Esc B25 Select Sprache language by pressing the arrows 2 times B 30 If you press only 1...

Page 39: ...is selected B33 Sprache English Deutsch OK Esc B33 Save the language selection with OK The display immediately switches to the selected language and goes to the next higher menu B30E Configuration Lan...

Page 40: ...iguration Test run OK Esc B19 Press OK B25 Operating mode Configuration Operating mode Temp unit OK Esc B25 Go to item Contrast by pressing the arrows three times 1st push of button Temp unit is displ...

Page 41: ...2 The second digit is underlined and can be increased by pressing Increasing the number will decrease the contrast B53 Contrast 12 OK Esc B53 To increase the contrast press until you reach the desired...

Page 42: ...PIN will automatically come up whenever there is a change of the technical settings The screen for changing the PIN can be found in the configuration menu Contact your local supplier if you have forgo...

Page 43: ...ect the desired digit by pressing ECOSY Change PIN 000 290 OK B47 In this example the second digit was changed from 0 to 9 by pressing one time ECOSY Change PIN 000 294 OK B48 Change the third digit t...

Page 44: ...Menu Parameter Configuration OK Esc B18 Press B35 Menu Configuration Test run OK Esc B35 Press B36 Menu Test run Parameter OK Esc B36 Press OK After confirming PIN according to chapter 8 4 6 B37 Test...

Page 45: ...mple for outlet 2 or exit menu with ESC without triggering the discharge If necessary repeat test run This step can also be carried out if you want to fill tubes up to a length of 2 m 6 ft If necessar...

Page 46: ...run All outlets Single outlet OK Esc B41 Press OK B42 All outlets Lube on 5 conf outlets OK Esc B42 The display indicates how many outlets were activated Trigger a discharge to all outlets with OK or...

Page 47: ...diagrams Discharge amount from pump dependent on counter pressure Counter pressure bar Oil with 2000 mm2 s Oil with 100 mm2 s Discharge volume per stroke ml 0 60 0 55 0 50 0 45 0 40 0 35 0 30 0 25 0 2...

Page 48: ...onnected from power supply The perma ECOSY 5 is fitted with tip jacks which are already con nected internally to the power supply unit and the electronics 10 1 The Mains Supply 85 240 V AC Connection...

Page 49: ...ated in the circuit diagrams Fig 10 2 Plug in connector B 8 pole for connection to control panel Terminal marking Plug B pin PLC Relays Controls Sensor 24 V 1 24 V Fill level OUT 2 IN 2 Controls Senso...

Page 50: ...control from control cabinet via voltage free contact additional discharge 10 2 2 Direct Connection to PLC Programmable Logic Controller GND 24 V In 1 In 2 Out 1 Out 2 GND 24 V gelb yellow 4 grau grey...

Page 51: ...hwarz black braun brown blau blue Fig 10 5 Circuit diagram for connecting the ECOSY Control sensor Terminal marking Plug B pin Control sensor Controls sensor 24V 1 1 brown Controls sensor GND 3 3 blue...

Page 52: ...ternal communication OK 5 ECOSY Error distrib position OK 8 1 ECOSY Error pump not working OK 4 ECOSY Error distrib drive OK 7 Error messages are acknowledged and reset by pushing the OK button Error...

Page 53: ...ined up More than 5 test runs have been entered or the outlet is blocked and has been switched off Acknowledge the error Check if the outlet is blocked Do not enter more than 5 test runs in a row 7 EC...

Page 54: ...e connection using a suitable tool and then pull out the tube When removing tube connections from lubrication points use an oil sump to catch any leaking oil proceed the same way for any connections e...

Page 55: ...ce 13 Shipping Preparation and Dispatch Use original packing Dismount the system according to chapter 12 and empty it completely Tightly seal openings with plugs or blind plugs Make sure that the pack...

Page 56: ...56 perma ECOSY 14 Disposal Help us in protecting the environment and saving resources by recycling valuable raw material Please follow the individual waste disposal regulations in your country...

Page 57: ...lubrication systems 15 1 Accessories perma brushes and special brushes Mounting angles and oil throttles Other accessories upon request 15 2 Spare Parts The following spare parts are available and ca...

Page 58: ...l checks re fills and re setting The filter of the filler neck should be cleaned if it contains any dirt Send ECOSY 5 to your local supplier for any other maintenance work For shipment of perma ECOSY...

Page 59: ...aci n Il produttore con la presente dichiara che il prodotto designato nei modelli consegnati conforme alle disposizioni delle norme sopra ripor tate incluse le variazioni valide al momento della dich...

Page 60: ...10 02 2020 A01 en Art No 108641 perma tec GmbH Co KG Hammelburger Str 21 97717 EUERDORF DEUTSCHLAND Tel 49 9704 609 0 info perma tec com www perma tec com...

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Perma ECOSY 5, Translation Of The Original Operating Instructions

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