Orbitalum ORBIMAT 165 CA, Operating Instructions Manual

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orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN
SERVICE AND TROUBLESHOOTING ORBIMAT CA | Operating instructions
14 Arc has cut out Arc ignition was successful, but the arc cut out during the process.
Causes:
• Interruption of welding circuit (contact problems, ground terminal).
• Excessively low currents (low pulse may not be under 5 A for standard applications!).
• Excessively low final current.
• Arc gap too large.
• For open heads: Strong draft causes arc to cut out.
15 Short-circuit (current
flowing, but no
voltage) The electrode has contacted the workpiece during the process.
This leads to a reduction of the arc voltage below the "standard" value (from approx.
10 V); the system detects a short-circuit regardless of the settings in the monitoring
limits.
X
Eliminate short-circuit.
X Re-grind electrode.
X
Grind out any tungsten inclusions in the weld seam.
16 Forming gas pressure When used with forming gas pressure regulation.
The actual value of the pressure deviates too strongly from the specified setpoint
value (warning or process abortion).
Causes:
• Actual value too low; see interior pressure reading in display.
• Possible excessively low input pressure from bottle manometer.
X Ensure that there are no excessively large gaps (pipe joint?).
X
Ensure that the plugs are sealing tightly so that pressure can build up.
X
Set the pressure regulator on the BUP box to max. 10 bar if applicable.
X
Correct input pressure from bottle manometer if applicable.
See also: Operating instructions of the BUP unit itself.
17 Error code Internal read-write error in the software.
"Error code" is followed by the error in "plain text" (see messages 18 through 28) or a
two-digit number.
X
Contact ORBIMATIC service.
18 General errors
Plain-text message which can appear with the "Error code" message (message 17).
X
Contact ORBIMATIC if the problem cannot be resolved.
19 Parameter error
20 Incorrect file name
21 Drive not found
22 File not found
23 Path not found
24 Folder full
25 Drive full
26 Drive not ready
27 Write protection
28 File access error
29 Additional procedures
cannot be created!
For messages with "90%" specifications:
Resources almost used up. Additional data can still be saved.
Recommendation:
X
Clean up system by deleting or externally saving data which is no longer required.
The number of folders and procedures per folder is limited to 100, however.
30 Over 90% of
resources used up for
procedures!
31 Additional folders
cannot be created!
32 Over 90% of resources
used up for folders!