Omron V600 Series User Manual Download

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RFID System

V600 Series

User's Manual

Man. No. Z239-E1-03A

ID Controller

V600-CA5D01
V600-CA5D02

Summary of Contents for V600 Series

Page 1: ...RFID System V600 Series User s Manual Man No Z239 E1 03A ID Controller V600 CA5D01 V600 CA5D02 ...

Page 2: ...Observe the following precautions when using your V600 series RFID System Allow the V600 series RFID System to be handled only by a professional with a knowledge or electrical systems Read this manual thoroughly and be sure you understand the contents completely before attempting to use the V600 series RFID System Keep this manual readily available in a safe location so that it can be referred to ...

Page 3: ...ion 3 Section 4 Section 5 Section 6 Section 7 Warranty Liability and Safety Information Always read this information Product Overview Installation and Wiring Preparing Communications Function Communications Troubleshooting Appendix RFID System V600 CA5D01 ID Controller V600 CA5D02 ID Controller Operation Manual ...

Page 4: ...SURING SAFETY OF PERSONS AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES Please refer to separate catalogs for OMRON s safety rated products OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the product At the customer s request OMRON will...

Page 5: ...ions for your application on your request Please consult with your OMRON representative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be acc...

Page 6: ...sion under specific conditions Prohibition Indicates general prohibitions This product is not designed for use in directly or indirectly detecting human bodies in safety related applications Do not use the product as a sensing device for human protection A lithium battery is built into SRAM Data Carriers and may occasionally cause serious injury due to combustion explosion or burning Dispose of SR...

Page 7: ...s the following conditions Maximum voltage with no load 30 Vrms 42 4 V peak OR Maximum current 1 8 A including when shorted OR 2 A current restricted by a circuit protective device e g fuse with the following ratings 2 A circuit with a maximum voltage of 30 Vrms 42 4 V peak that uses as its power supply a Class 2 power supply defined in UL1310 or a Class 2 transformer defined in UL1585 2 Europe EM...

Page 8: ...nfirm that the input voltage to be applied is within the rated power supply voltage 24 VDC 10 15 before using it 7 Do not reverse polarity when connecting the power supply 8 Do not allow water to enter or insert wire in the gaps of the case Fire or electric shock may result 9 Always turn OFF the power supply to the ID Controller before attaching or removing the Read Write Head 10 If you suspect th...

Page 9: ...the general influence of noise follow the following precautions 1 Ground any metallic material located around the product to 100 W or less 2 Keep product wiring away from high voltage or heavy current The product does not provide a water proof structure Do not use it where mists are present Do not use chemicals that will affect product materials Tighten screws to 1 2 N m maximum when mounting the ...

Page 10: ... Meanings of Symbols Indicates particularly important points related to a function including precautions and application advice Indicates page numbers containing relevant information Indicates reference to helpful information and explanations for difficult terminology ...

Page 11: ... Features 12 Names and Functions of Components 13 System Configuration 16 Overall Flow of Application 19 Section 2 Installation and Wiring 21 Installation 22 Wiring 24 Section 3 Preparing Communications 49 Switch Settings 50 Test operation 57 Section 4 Function 59 Trigger Input Lower Trigger Execution 60 Write Protect Function 61 Data Carrier Service Life Detection 65 Data Carrier Memory Check Fun...

Page 12: ...er Commands 134 End Codes 135 Section 6 Troubleshooting 137 Diagnostic Functions 138 Error Lists 139 Troubleshooting 141 Maintenance and Inspection 142 Troubleshooting Flowcharts 143 Section 7 Appendix 149 Specifications and Dimensions 150 Characteristics According to Application Conditions 153 Data Carrier Memory Map 159 Data Carrier Memory Capacities and Memory Types 160 ASCII Table 161 Degree o...

Page 13: ...Section 1 Product Overview 11 RFID System Operation Manual Section 1 Product Overview Features 12 Names and Functions of Components 13 System Configuration 16 Overall Flow of Application 19 ...

Page 14: ...erview Features The V600 CA5D01 or V600 CA5D02 ID Controller is connected to a V600 H Read Write Head performs data read write operations for V600 D KR V600 D KF or V600 D23P Data Carriers according to commands from the host device and returns responses to the host device ...

Page 15: ...be manipulated using the CONTROL CONTROLLER CC command OUT2 User output 2 which can be manipulated using the CONTROL CONTROLLER CC command COM_O The output common terminal RST An external reset input for emergency stopping The ID Controller will be reset when RST is input TRG IN1 If pin 4 of SW4 lower trigger setting is ON a RECEPTION COMPLETED command is executed for Read Write Head 1 on the risi...

Page 16: ...ructing a system always use the RS 232C or RS 422 RS 485 port p 16 Read Write Head Connection Port Connect the Read Write Head connection port to a V600 series Read Write Head Controller Number Switches The controller number switches are used to set a controller number when more than one ID Controller is connected to a single host device Refer to Setting the Controller Number Switches SW1 and SW2 ...

Page 17: ...nicating normally with the host device Red Lit when an error is detected in communications with the host device Name Color Description COMM1 Yellow Lit when a communications command for a Data Carrier is being processes for Read Write Head 1 NORM1 ERR1 Green Lights once at a normal end to processing for Read Write Head 1 Red Lights once at an error end to processing for Read Write Head 1 COMM2 Yel...

Page 18: ...rview System Configuration 1 1 Connections The host device is connected via RS 232C RS 422 or RS 485 Programmable Controller PLC Computer RS 232C Read Write Head Data Carrier Pallet etc Any V600 series Read Write Heads and Data Carries can be connected ID Controller V600 CA5D01 CA5D02 ...

Page 19: ... 232C Host Device Connection The host device is connected via RS 232C and then other ID Controllers are connected via RS 422 RS 485 ID Controller V600 CA5D01 CA5D02 RS 232C Read Write Head Data Carrier Pallet etc RS 422 RS 485 RS 422 RS 485 RS 422 RS 485 Data Carrier Pallet etc Programmable Controller PLC Computer ...

Page 20: ... Host Device Connection The host device is connected via RS 422 or RS 485 and then other ID Controllers are connected via RS 422 RS 485 ID Controller V600 CA5D01 CA5D02 RS 422 RS 485 Read Write Head Data Carrier Pallet etc RS 422 RS 485 RS 422 RS 485 RS 422 RS 485 Data Carrier Pallet etc Programmable Controller PLC Computer ...

Page 21: ...ion Wiring Setting ID Controller Communications Preparations Preparations for Communications Trial Operation Testing Host Device Communications Testing Data Carrier Communications Checking Ambient Conditions Communications and Operations Using Actual Commands Communications p 22 Installation p 24 p 50 p 58 p 58 p 142 p 71 ...

Page 22: ...20 Section 1 Overall Flow of Application RFID System Operation Manual Section 1 Product Overview MEMO ...

Page 23: ...Section 2 Installation and Wiring 21 RFID System Operation Manual Section 2 Installation and Wiring Installation 22 Wiring 24 ...

Page 24: ...gases inflammable gases dust dirt metal powder or salt Locations subject to direct vibration or shock Locations subject to direct sunlight Locations subject to contact with water oil or chemicals Location over 2 000 m above sea level Mounting Position in a Control Panel The operating temperature range of the ID Controller is from 10 to 55 C When installing the ID Controller in a control panel pay ...

Page 25: ...1 or V600 CA5D02 ID Controller side by side leave at least 10 mm between the ID Controllers to allow for cooling Use at least two DIN Rail Spacers manufactured by OMRON One Spacer has a width of 5 mm 1 When mounting the ID Controller to DIN Rail hook the ID Controller at point A and then press in direction B 2 To remove the ID Controller from the DIN Rail pull out the mounting hook DIN Rail End Pl...

Page 26: ...at the voltage fluctuation is within the range of 20 4 to 26 4 VDC 24 VDC 10 15 Recommended DC Power Supply Compact DIN rail Mounting Manufactured by OMRON Model Output capacity Input current S8VS 03024 1 3 A at 24 VDC 100 to 240 VAC Countermeasures against noise superimposed on power lines is provided in the IC Controller Supplying power through a filter can be used to substantially reduce ground...

Page 27: ...power lines by at least 1 m Error Signal Input Precautions The maximum switching capacity of the output terminals is 100 mA at 24 VDC 10 15 If a voltage or load that exceeds the maximum switching capacity is used the ID Controller may malfunction Use an auxiliary relay 100 mA max at 24 VDC in the output circuit Pin Arrangement Refer to External I O Port for more information on the external I O por...

Page 28: ... on the ID Controller hold onto the con nector press the connector all the way in and tighten the lock screws Recommended tightening torque 0 4 N m Removing the Connector Loosen the two lock screws completely hold onto the protruding portion of the connector and pull the connector straight out and off If the connector is difficult to remove hold the ID Controller and pull the connector off Do not ...

Page 29: ...unctions 2 Pins 4 RS and 5 CS are connected inside the connector Model Manufacturer XW2Z S V OMRON Note 1 The ID Controller connector on the interface cable is male and the computer connector is female 2 Ground the shield at the host device to prevent malfunctions Pin No Abbre viation Signal direction Signal name Input Output 9 SG Signal ground or common return line 2 SD Send data 3 RD Receive dat...

Page 30: ...with sealing tape 2 Solder conductor lines and plug pins 3 Set the hood housing A2 onto the plug and secure the aluminum tape section with a clamp 4 Tighten the two connector holding screws and then cover the assembly with housing B2 to complete the connector Controller end OMRON XM3B 0922 111 Socket OMRON XM2S 0911 Hood Host device end OMRON XM3A 0921 Plug Note Hood and Plug of the following are ...

Page 31: ...rly After inserting the connector use a Phillips screwdriver and fully tighten the two lock screws Recommended tightening torque 0 3 N m To remove the connector loosen the two lock screws completely hold onto the protruding portion of the connector hood and pull the connector straight out and off If the connector is difficult to remove hold the ID Controller and pull the connector off Lock screws ...

Page 32: ... and pins 2 and 4 and changing the setting to RS 485 Note Ground the shield at the host device to prevent malfunctions Note Short pins 1 and 3 and pins 2 and 4 Do not connect anything to the ID Controller s SG Pin No 1 2 3 4 5 Pin Arrangement ID Controller Host device Shield RDA RDB SDA SDB SG SDA SDB RDA RDB SG GR ID Controller RDA RDB SDA SDB SG Host device Receiving side terminating resistance ...

Page 33: ...ller RS 422 ID Controller RS 422 Pin No Abbreviation 1 RDA 2 RDB 3 SDA 4 SDB 5 SG SW6 OFF Terminating resistance not connected Pin No Abbreviation 1 RDA 2 RDB 3 SDA 4 SDB 5 SG Pin No Abbreviation 1 RDA 2 RDB 3 SDA 4 SDB 5 SG Pin No Abbreviation 1 RDA 2 RDB 3 SDA 4 SDB 5 SG Host device RS 232C SW6 ON Terminating resistance connected Maximum length 15 m Maximum total length 500 m SW6 OFF Terminating...

Page 34: ...S 232C communications will be prohibited It is thus necessary to turn OFF the power supply before changing the ID Controller system configuration ID Controller ID Controller RS 422 ID Controller RS 422 ID Controller RS 422 1 RDA 2 RDB 3 SDA 4 SDB 5 SG 1 RDA 2 RDB 3 SDA 4 SDB 5 SG 1 RDA 2 RDB 3 SDA 4 SDB 5 SG 1 RDA 2 RDB 3 SDA 4 SDB 5 SG RS 422 Maximum total length 500 m SW6 ON Terminating resistan...

Page 35: ...ith the connector on the ID Controller hold onto the con nector press the connector all the way in and tighten the lock screws Recommended tightening torque 0 4 N m Removing the Connector Loosen the two lock screws completely hold onto the protruding portion of the connector and pull the connector straight out and off If the connector is difficult to remove hold the ID Controller and pull the conn...

Page 36: ... B Connector to the ID Controller The connectors are capped when shipped from the factory If the USB connector is not used leave the cap in place to protect against dust dirt and static electricity Removing the Connector Hold onto the base of the connector pull it straight out If the connector is difficult to remove hold the ID Controller and pull the connector off Pin No Name Description 1 VBUS P...

Page 37: ...or is removed while the software running at the host device operation may stop due to a software malfunction Attaching a Ferrite Core USB connections can be easily affected by noise Use the following ferrite core to increase noise immunity 1 Attach the above ferrite core to the USB cable Attach the ferrite core to the end of the cable with the mini USB series B connec tor Press the ferrite core cl...

Page 38: ... and Window XP operating systems Install the driver in the host device following the procedure corresponding to the OS being used Operation on other OS is not supported Operation on other OS is not supported Windows 2000 1 Turn ON the power to the personal computer and start Windows 2000 2 Connect the ID Controller to the personal computer using the USB interface Refer to USB Port for more informa...

Page 39: ...on and Wiring 4 Select Search for a suitable driver for my device recommended and then click the Next Button 5 Select Specify a location and then click the Next Button 6 Click the Browse Button and select the folder in which the downloaded file V600 CA5D_100 inf is saved ...

Page 40: ...ction 2 Wiring RFID System Operation Manual Section 2 Installation and Wiring 7 Click the Next Button The following window will be displayed when software installation is completed 8 Click the Finish Button ...

Page 41: ...ter using the USB interface 2 On the Start Menu select Settings Control Panel System 3 Select the Device Manager Button on the Hardware Tab Page 4 Select Ports COM LPT and confirm that OMRON RFID USB COM is displayed The driver is correctly installed if this port is displayed Communications with the ID Controller can be performed with the COM number displayed in parentheses after OMRON RFID USB CO...

Page 42: ...to the personal computer using the USB interface Refer to USB Port for more information p 34 Wait for the following window to be displayed 3 When the following window is displayed select Install from a list or specific location Advanced and click the Next Button 4 Click the Browse Button select the folder in which the downloaded file V600 CA5D_100 inf is saved and then click the Next Button ...

Page 43: ...m Operation Manual Section 2 Wiring Section 2 Installation and Wiring 5 Click the Continue Anyway Button The following window will be displayed when software installation has been completed 6 Click the Finish Button ...

Page 44: ...computer using the USB interface 2 On the Start Menu select Control Panel System 3 Click the Device Manager Button on the Hardware Tab Page 4 Select Ports COM LPT and confirm that OMRON RFID USB COM is displayed The driver is correctly installed if this port is displayed Communications with the ID Controller can be performed with the COM number displayed in parentheses after OMRON RFID USB COM ...

Page 45: ...ls on connection methods refer to USB Port p 34 Wait for the following window to be displayed 3 When the following window is displayed select Locate and install driver software recommended Button 4 If the User Account Control Dialog Box is displayed click the Continue Button 5 If a dialog box appears for searching for software online select the Don t search online Option If this dialog box is not ...

Page 46: ...dow is displayed select I don t have the disc Show me other options But ton 7 When the following window is displayed select Browse my computer for driver software advanced Button 8 Click the Browse Button and select the folder in which the downloaded file V680 CA5D_200 inf is saved Then click the Next Button ...

Page 47: ...ation and Wiring 9 When the following window is displayed select Install this driver software anyway Button When the following window is displayed installation is completed 10 Click the Close Button The displays that actually appear depend on your computer environment ...

Page 48: ...ia USB 2 Select Control Panel System from the Windows Start Menu 3 Click the Device Manager Button 4 Select Ports COM LPT and check that OMRON RFID USB COM is displayed If the driver is correctly installed the property window for the V680 CA5D will be displayed as follows Communications with the ID Controller can be performed with the COM number displayed in parentheses after OMRON RFID USB COM ...

Page 49: ...e mating connector on the ID Controller 2 Push the connector straight in until it is locked The connector will not lock if it is pushed while holding the ring Be sure to hold the rubber mold 3 To remove the connector pull it straight out while holding the ring The connector must not be pulled while holding the rubber mold If an excessive force is applied to the cable the cable may break or be dam ...

Page 50: ...48 Section 2 Wiring RFID System Operation Manual Section 2 Installation and Wiring MEMO ...

Page 51: ...Section 3 Preparing Communications 49 RFID System Operation Manual Section 3 Preparing Communications Switch Settings 50 Test Operation 57 ...

Page 52: ... tip of a small flat blade screwdriver into the notch in the cover and open the cover Setting the Switches Set the switches as shown below DIP Switch SW3 DIP Switch SW4 Controller Number Switches SW1 and SW2 Mode Switch SW5 Terminating Resistance Switch SW6 Rotary Switches SW1 and SW2 DIP Switches SW3 and SW4 Toggle Switches SW5 and SW6 ...

Page 53: ... 1 OFF Parity Even SW3 pin 7 Parity setting 2 OFF SW3 pin 8 Stop bit setting OFF Stop bits 2 bits SW3 pin 9 Communications protocol setting OFF 1 1 SW3 pin 10 Reserved OFF Not used SW4 pin 1 Priority mode switch OFF Communications distance priority p 54 SW4 pin 2 Verify setting OFF Verification enabled SW4 pin 3 Display switch OFF End code display SW4 pin 4 Lower trigger execution OFF No lower tri...

Page 54: ...ler numbers are not set correctly SW1 and SW2 are enabled when SW3 pin 1 is OFF DIP switches enabled If SW3 pin 1 is ON internal settings enabled the controller numbers specified with the SP command are used p 132 Controller Number Switches The controller number switches are factory set to 00 Do not set the controller number switches to between 32 and 99 SW1 SW2 Controller number Upper digit Lower...

Page 55: ... 4 Baud Rate Setting SW3 Pin 5 Data Length Setting SW3 Pins 6 and 7 Parity Setting SW3 Pin 8 Stop Bit Setting SW3 Pin 9 Communications Protocol Setting SW3 Pin 10 Reserved Do not change the setting of this pin Leave it set to OFF SW3 pin 1 Description OFF DIP switches enabled ON Internal settings enabled SW3 pin 2 SW3 pin 3 SW3 pin 4 Description OFF OFF OFF 2400 bps OFF OFF ON 4800 bps OFF ON OFF ...

Page 56: ...is switch is effective only in MAINTENANCE mode SW4 Pin 9 TEST Command Specification Note This switch is effective only in MAINTENANCE mode SW4 pin 1 Description OFF Communications Distance Priority Mode ON Communications Time Priority Mode SW4 pin 2 Description OFF Verification enabled ON Verification disabled SW4 pin 3 Description OFF End code display ON I O display SW4 pin 4 Description OFF Dis...

Page 57: ... tance must be turned ON at the nodes ID Controller or host device on both ends of the main cable and turned OFF at the rest of the nodes Operation will not be stable if the terminating resistance is not set correctly The terminating resistance switch connects and disconnects the built in terminating resistance SW5 Description OFF RUN mode ON MAINTENANCE mode SW6 Description OFF Terminating resist...

Page 58: ...1 COMM2 indicator will flash during communications with a Data Carrier When processing has been completed the results will be displayed on the monitor display using end codes Both read tests and write tests can be performed in MAINTENANCE mode In the read test one byte of data is read repeatedly In the write test one byte of data is written repeatedly The contents of the Data Carrier is not change...

Page 59: ...indicators on the ID Controller and Read Write Head Confirm that operation stops for the reset input Check status for trigger inputs in I O Display Mode Test communications between the Data Carriers and I o Controller without connecting to the host device Text communications between the host device and ID Controller with the TEST command Test the entire system using actually commands and I O statu...

Page 60: ...ng the operation of the entire system 1 Create a simple communications program on the host device to send the TEST command TS If communications function properly the ID Controller will send back the received data Refer to TEST Command TS for more information on the TEST command p 125 Example for 1 N Communications The following command and response are for sending the test data OMRON to the ID Con...

Page 61: ... 59 RFID System Operation Manual Section 4 Function Trigger Input Lower Trigger Execution 60 Write Protect Function 61 Data Carrier Service Life Detection 65 Data Carrier Memory Check Function 68 Write Command Memory 69 ...

Page 62: ...mands the ID Controller will start waiting for a Data Carrier to approach after the trigger input is received Therefore read write processing will not be performed until the trigger input is received even if a Data Carrier approached the ID Controller Note Processing will not be performed while waiting for the trigger input even if a Data Carrier approaches N Y N Y Command received Command process...

Page 63: ... Data is write protected 0 Data is not write protected Write Protect Setting Area Start address 0006H to 1FFFH End address 0006H to 1FFFH When using the write protect function write the data in two operations i e one for the write protected area addresses 0002H through 0005H of the ID Tag and one for outside the write protected area address 0006H or higher When the most significant bit of address ...

Page 64: ...tion RFID System Operation Manual Section 4 Function Settings to Not Write protect Addresses Address Bit Upper digit Lower digit 0002H 0 0 0 0 0 0 0 0 0 0 0003H 0 0 0 0 0 0 0 0 0 0 0004H 0 0 0 0 0 0 0 0 0 0 0005H 0 0 0 0 0 0 0 0 0 0 ...

Page 65: ...e end address and the area between the start address and 07FFH will be write protected Canceling Write Protection To cancel write protection set the most significant bit of address 0002H to 0 The write protection will be cancelled and the start and end addresses that are set in 0002H to 0005H will be ignored A lithium battery is built into SRAM Data Carriers with built in batteries and may occasio...

Page 66: ... for outside the write protected area address 0001H or higher When the most signifi cant bit of address 0000H is 1 and data is written that exceeds the write protected area address 0000H of the ID Tag a write protect error will occur Write protect Setting Examples 254 byte Memory Data Carrier 1 The following settings would write protect addresses 0001H through 0012H 2 The entire memory except addr...

Page 67: ...the V600 D2KR16 are equipped with a thionyl chloride lithium battery A characteristic of the thionyl chloride lith ium battery is that the internal resistance of the battery increases when the battery is left unused for several months If this occurs and a Data Car rier battery low check is performed a low battery response may be returned regardless of whether battery life still remains This is a r...

Page 68: ...writes can be set to up to 16 700 000 The number of overwrites in the spec ifications for Data Carriers without batteries however is 300 000 overwrites 0493E0H at 40 C max so be sure to set the number of overwrites to 300 000 or lower The number of overwrites is controlled using hexadecimal values The current value can be read using the READ command If the control area data is already 0 the contro...

Page 69: ...cimal will be returned as the end code For details on command format refer to MANAGEMENT DATA SUBTRACTION LIMIT MDS MDL p 118 Application Example for MANAGEMENT DATA LIMIT MDL Using the Three Bytes from Address 0010H as the Overwrite Count Area Do not use both the MDS and MDL commands for the same Data Carrier Doing so will prevent overwrite management Overwrite Life of Data Carriers without Batte...

Page 70: ...ck code area data If they coincide end code 00 is returned indicating normal transmission and if they do not coincide end code 76 is returned as a warning For details on the command format refer to MANAGE MENT DATA CHECK CALCULATE MDC MDK p 116 Example Using MANAGEMENT DATA CHECK CALCULATE MDC MDK In the following example the data in addresses 0010H to 0012H is checked 1 In this example the follow...

Page 71: ... and POLLING AUTO WRITE commands The recorded write command can be executed by using the WRITE PROCESSING REPEAT command Power turned ON Write command 1 REPEAT command Read command 1 REPEAT command Write command 2 Write command 1 Write command 1 Write command 1 Write command 1 Write command 2 Memory Contents ID Controller Operation Write command 1 executed Write command 1 executed Write command 1 ...

Page 72: ...70 Section 4 Write Command Memory RFID System Operation Manual Section 4 Function ...

Page 73: ...stem Operation Manual Section 5 Communications Movement of Data Carriers and Command Status 72 Command Format 77 Communications Commands 82 General Communications Subcommands 122 Host Device Commands 125 Other Commands 134 End Codes 135 ...

Page 74: ...y the ID Controller A horizontal parity check is performed as a frame check sequence FCS to ensure robust error detection 6 The 1 1 communications are used when one ID Controller is connected to one host device To simplify procedures a horizontal parity check is not performed 7 Even when using a 1 1 connection 1 N communications can be set i e N 1 If 1 N communications are set always implement a h...

Page 75: ...sing the command and returns a response to the host device While the ID Controller is in this status is will receive only a COMMAND PROCESSING TERMINATE or ABORT command Polling Auto Subcommand Wait Status The Polling Auto Subcommand Wait Status occurs at the following times after the ID Controller has received a Polling Auto Command 1 From the time processing with the Data Carrier has been comple...

Page 76: ...rier on the line Auto Read Write Functions Auto Command Processing When the ID Controller has received an Auto Command it does not send a response to the host device until the Data Carrier approaches The communications line between the Controller and the host device will be busy until a Data Carrier approaches 1 The host device sends an Auto Command to the Read Write Head 2 The ID Controller does ...

Page 77: ...autions Sending com mands using a timer The next Auto Command is sent after receiving a response This method is applicable when Data Carriers pass through the communications area of the Read Write Head at fixed inter vals It can also be used when a long time elapses before next Data Carrier arrives Repeating the same communi cation with the same Data Car rier can be prevented if the waiting time d...

Page 78: ...g that it has received the command 3 A Polling Auto Command is sent to Head 2 4 The ID Controller receives the command and returns a response indicating that it has received the command 5 The host device can check the status of processing or end polling auto processing using subcommands 6 When a Data Carrier is not close to the specified Read Write Head a no Data Carrier response is returned in re...

Page 79: ...re returned in the response to the command Data The details of the command or response is sent as the data The data specifies the following ASCII hexadecimal processing and modes The data specified the Read Write Head to send to and the channel The data specifies the area start address The data specifies the number of bytes to read or write Terminator The terminator indicates the end of the comman...

Page 80: ...returns a delimiter CR to the host device The ID Controller can then receive the next command frame 3 For the EXPANDED READ Command responses for any command reading more than 240 charac ters are divided into multiple frames as shown below Only the last frame is sent with a terminator CR all other frames are sent with a delimiter CR Response frames are sent with a 20 ms default interval between th...

Page 81: ...ll occur Address 0010 0011 0012 0013 0014 O M R O N 4 5 4 4 4 D 2 F F E 1 byte Data Carrier W T 1 0 A Command code Start address 0 0 R O O M Write data Terminator 1 CR N R W Head No ASCII specifi cation ASCII Data Code Specification Example for 1 1 Communications W T 1 0 A Command code Start address 0 0 R O O M Write data FCS 1 FCS N Controller No Controller No Terminator CR ASCII specifi cation R...

Page 82: ... data read from Data Carrier memory by one Read Write Head to the memory of a Data Carrier in the communications area of the other Read Write Head p 104 AP AUTO COPY Waits until a Data Carrier approaches and then Writes data read from Data Car rier memory by one Read Write Head to the memory of a Data Carrier in the communications area of the other Read Write Head p 106 PR POLLING AUTO READ Waits ...

Page 83: ...ERROR READ Reads the error log p 128 TR COMMUNICATIONS CONDITIONS SET TING Sets conditions for serial communications p 130 SP PARAMETER SET TING Sets reads and initializes ID Controller parameters p 132 0100 0011 0011 0101 0100 0100 0011 0011 0011 0011 0011 0011 0011 0000 0000 0010 0010 0100 1000 0001 0000 0000 0001 0000 0000 0101 XOR XOR XOR XOR XOR XOR 0 2 R D H 1 0 0 1 0 0 5 0010 1001 40 30 32 ...

Page 84: ...igit hexadeci mal number Specifiable range 0000H to FFFFH No of read bytes Specifies the number of bytes of data to read from the Data Carrier as a two digit hexadecimal number Up to 256 bytes can be read with one command Specifiable range 00H to FFH The maximum of 256 bytes will be read if 00H is specified ASCII specification 256 bytes 256 characters Hexadecimal code specification 256 bytes 512 c...

Page 85: ... can be read with one command ASCII specification 256 bytes 256 characters Hexadecimal code specification 256 bytes 512 characters Specifiable range 00H to FFH The maximum of 256 bytes will be read if 00H is specified End code Indicates the results of command execution An end code of 00 is returned for a normal end Refer to End Codes for more information p 135 Read data The data read from Data Car...

Page 86: ...ss Specifies the first address to which to write data to the Data Carrier as a four digit hexadecimal number Specifiable range 0000H to FFFFH Write data The data to write to Data Carrier memory Up to 256 bytes can be written with one command ASCII specification 256 bytes 256 characters Hexadecimal code specification 256 bytes 512 characters Note When using hexadecimal code set two characters for e...

Page 87: ...o FFFFH Write data The data to write to Data Carrier memory Up to 256 bytes can be written with one command ASCII specification 256 bytes 256 characters Hexadecimal code specification 256 bytes 512 characters Note When using hexadecimal code set two characters for each byte End code Indicates the results of command execution An end code of 00 is returned for a normal end Refer to End Codes for mor...

Page 88: ...Specifies the first address from which to read data from the Data Carrier as a four digit hexadeci mal number Specifiable range 0000H to FFFFH No of read bytes Specifies the number of bytes of data to read from the Data Carrier as a four digit hexadecimal number Up to 2048 bytes can be read with one command Specifiable range 0001H to 0800H ASCII specification 2048 bytes 2048 characters Hexadecimal...

Page 89: ...250 Characters in Read Data Frame 1 Frame 2 Frame n 1 Frame n 1 frame 256 characters max per frame 250 characters 254 characters 254 characters or less XR CR CR CR CR 00 Read data 1 Read data 2 Read data n 1 Read data n CR CR CR CR CR A H 1 2 XR Start address No of read bytes Host device ID Controller ...

Page 90: ...cution An end code of 00 is returned for a normal end Refer to End Codes for more information p 135 Read data The data read from Data Carrier memory The number of characters will be the same as the number of read bytes for ASCII data and twice the number of read bytes for hexadecimal data x x Command code x R x x A H 1 2 x x 2 1 1 4 4 No of read bytes 2 CR Terminator x x x x 2 FCS 3 Controller No ...

Page 91: ... 1 Read Write Head 1 2 Read Write Head 2 Write area start address Specifies the first address to which to write data to the Data Carrier as a four digit hexadecimal number Specifiable range 0000H to FFFFH Write data The data to write to Data Carrier memory Up to 2 048 bytes can be written with one command ASCII 2 048 bytes 2 048 characters Hexadecimal 2 048 bytes 4 096 characters Delimiter CR Indi...

Page 92: ...R to all other frames 3 The first frame frame 1 must contain the command code data code specification Read Write Head and channel specifications and the start address If any of these are missing a command input error will occur The write data does not have to be contained in the first frame 4 Divide the command so that no frame contains AA CR or XZ CR CR CR CR CR A H 1 2 XW Frame 1 1 frame 271 cha...

Page 93: ...ory Up to 2 048 bytes can be written with one command ASCII 2 048 bytes 2 048 characters Hexadecimal 2 048 bytes 4 096 characters Delimiter CR Indicates the end of the frame when there is another frame Terminator CR Indicates the end of the frame when there is not another frame End code Indicates the results of command execution An end code of 00 is returned for a normal end Refer to End Codes for...

Page 94: ...ddress If any of these are missing a command input error will occur The write data does not have to be contained in the first frame 4 Make sure that data is divided correctly without any single frames containing only AA CR or XZ CR i e Controller No AA FCS CR or Controller No XZ FCS CR 5 The controller number and FCS must be included in all frames CR CR CR CR A H 1 2 XW FCS FCS FCS FCS Controller ...

Page 95: ... to read from the Data Carrier as a four digit hexadecimal number Up to 8192 bytes can be read with one command Specifiable range 0001H to 2000H ASCII specification 8192 bytes 8192 characters Hexadecimal code specification 8192 bytes 16384 characters End code Indicates the results of command execution An end code of 00 is returned for a normal end Refer to End Codes for more information p 135 Read...

Page 96: ...adecimal code specification 8192 bytes 16384 characters End code Indicates the results of command execution An end code of 00 is returned for a normal end Refer to End Codes for more information p 135 Read data The data read from Data Carrier memory The number of characters will be the same as the number of read bytes for ASCII data and twice the number of read bytes for hexadecimal data x x E R x...

Page 97: ...ange 0000H to FFFFH No of read bytes Specifies the number of bytes of data to read from the Data Carrier as a two digit hexadecimal number Up to 256 bytes can be read with one command Specifiable range 00H to FFH The maximum of 256 bytes will be read if 00H is specified ASCII specification 256 bytes 256 characters Hexadecimal code specification 256 bytes 512 characters End code Indicates the resul...

Page 98: ... can be read with one command Specifiable range 00H to FFH The maximum of 256 bytes will be read if 00H is specified ASCII specification 256 bytes 256 characters Hexadecimal code specification 256 bytes 512 characters End code Indicates the results of command execution An end code of 00 is returned for a normal end Refer to End Codes for more information p 135 Read data The data read from Data Car...

Page 99: ...rite area start address Specifies the first address to which to write data to the Data Carrier as a four digit hexadecimal number Specifiable range 0000H to FFFFH Write data The data to write to Data Carrier memory Up to 256 bytes can be written with one command ASCII specification 256 bytes 256 characters Hexadecimal code specification 256 bytes 512 characters Note When using hexadecimal code set...

Page 100: ...o FFFFH Write data The data to write to Data Carrier memory Up to 256 bytes can be written with one command ASCII specification 256 bytes 256 characters Hexadecimal code specification 256 bytes 512 characters Note When using hexadecimal code set two characters for each byte End code Indicates the results of command execution An end code of 00 is returned for a normal end Refer to End Codes for mor...

Page 101: ...d Write Head 2 Write area start address Specifies the first address to which to write data to the Data Carrier as a four digit hexadecimal number Specifiable range 0000H to FFFFH No of write bytes When specifying in odd bytes this writes the 1 digit prior to the designated data for ASCII code specification or the 2 digits of the designated data for hexadecimal specification to the last 1 byte of d...

Page 102: ...ite area start address Data code specifica tion R W Head No Command Response Command code D F 0 0 2 2 2 CR Terminator End code 3 0 3 1 2 F 3 2 3 3 3 5 3 6 3 4 002FH 0030H 0031H 0032H 0033H 0034H 0035H 0036H Before Writing 0 1 0 1 2 F 0 1 0 1 0 1 3 6 0 1 002FH 0030H 0031H 0032H 0033H 0034H 0035H 0036H After Writing 0 5 D F 3 0 H 1 2 0 0 2 1 1 4 2 2 CR 1 2 4 3 4 No of write bytes Specified data Term...

Page 103: ... code specification or the 2 digits of the designated data for hexadecimal specification to the last 1 byte of data in the Data Carrier Specifiable range 01H to FFH 00H The maximum of 256 bytes will be written if 00H is specified Specified data The data to write to Data Carrier memory ASCII specification Specify 2 bytes Hexadecimal code specification Specify 4 bytes End code Indicates the results ...

Page 104: ...e Head 2 Write area start address Specifies the first address to which to write data to the Data Carrier as a four digit hexadecimal number Specifiable range 0000H to FFFFH No of write bytes When specifying in odd bytes this writes the 1 digit prior to the designated data for ASCII code specification or the 2 digits of the designated data for hexadecimal specification to the last 1 byte of data in...

Page 105: ... code specification or the 2 digits of the designated data for hexadecimal specification to the last 1 byte of data in the Data Carrier Specifiable range 01H to FFH 00H The maximum of 256 bytes will be written if 00H is specified Specified data The data to write to Data Carrier memory ASCII specification Specify 2 bytes Hexadecimal code specification Specify 4 bytes End code Indicates the results ...

Page 106: ...om Read Write Head 2 and write to Read Write Head 1 Read area start address Specifies the first address from which to read data from the Data Carrier as a four digit hexadeci mal number Specifiable range 0000H to FFFFH No of bytes to copy Specifies the number of bytes of data to copy as a four digit hexadecimal number Specifiable range 0001H to 0800H Copy destination write start address Specifies ...

Page 107: ...es the number of bytes of data to copy as a four digit hexadecimal number Specifiable range 0001H to 0800H Copy destination write start address Specifies the first address to which to write data to the Data Carrier as a four digit hexadecimal number Specifiable range 0000H to FFFFH End code Indicates the results of command execution An end code of 00 is returned for a normal end Refer to End Codes...

Page 108: ...area start address Specifies the first address from which to read data from the Data Carrier as a four digit hexadeci mal number Specifiable range 0000H to FFFFH No of bytes to copy Specifies the number of bytes of data to copy as a four digit hexadecimal number Specifiable range 0001H to 0800H Copy destination write start address Specifies the first address to which to write data to the Data Carr...

Page 109: ...es the number of bytes of data to copy as a four digit hexadecimal number Specifiable range 0001H to 0800H Copy destination write start address Specifies the first address to which to write data to the Data Carrier as a four digit hexadecimal number Specifiable range 0000H to FFFFH End code Indicates the results of command execution An end code of 00 is returned for a normal end Refer to End Codes...

Page 110: ...d 1 2 Read Write Head 2 Read area start address Specifies the first address from which to read data from the Data Carrier as a four digit hexadeci mal number Specifiable range 0000H to FFFFH No of read bytes Specifies the number of bytes of data to read from the Data Carrier as a two digit hexadecimal number Up to 256 bytes can be read with one command Specifiable range 00H to FFH The maximum of 2...

Page 111: ...mal end 74 A Data Carrier has not approached when the command to check results was executed 75 A Data Carrier has not approached when polling auto processing was ended 76 Communications with the Data Carrier were in process or processing was finished when poll ing auto processing was ended Refer to End Codes for more information p 135 Read data Indicates the read data for the executed command Comm...

Page 112: ... Data Carrier as a two digit hexadecimal number Up to 256 bytes can be read with one command Specifiable range 00H to FFH The maximum of 256 bytes will be read if 00H is specified ASCII specification 256 bytes 256 characters Hexadecimal code specification 256 bytes 512 characters End code Indicates the results of command execution 74 Polling command received The only error codes returned here are ...

Page 113: ...not approached when the command to check results was executed 75 A Data Carrier has not approached when polling auto processing was ended 76 Communications with the Data Carrier were in process or processing was finished when poll ing auto processing was ended Refer to End Codes for more information p 135 Read data Indicates the read data for the executed command Command code P R C E 1 2 2 2 CR Te...

Page 114: ...te Head 1 2 Read Write Head 2 Write area start address Specifies the first address to which to write data to the Data Carrier as a four digit hexadecimal number Specifiable range 0000H to FFFFH Write data The data to write to Data Carrier memory Up to 256 bytes can be written with one command ASCII specification 256 bytes 256 characters Hexadecimal code specification 256 bytes 512 characters Note ...

Page 115: ...the results of command execution 00 Normal end 74 A Data Carrier has not approached when the command to check results was executed 75 A Data Carrier has not approached when polling auto processing was ended 76 Communications with the Data Carrier were in process or processing was finished when poll ing auto processing was ended Refer to End Codes for more information p 135 Command code P W C E 1 2...

Page 116: ...ta Carrier memory Up to 256 bytes can be written with one command ASCII specification 256 bytes 256 characters Hexadecimal code specification 256 bytes 512 characters Note When using hexadecimal code set two characters for each byte End code Indicates the results of command execution 74 Polling command received The only error codes returned here are 74 and error codes for communications errors wit...

Page 117: ...on 00 Normal end 74 A Data Carrier has not approached when the command to check results was executed 75 A Data Carrier has not approached when polling auto processing was ended 76 Communications with the Data Carrier were in process or processing was finished when poll ing auto processing was ended Refer to End Codes for more information p 135 Command code P W C E 1 2 2 2 CR Terminator Check End s...

Page 118: ...check block as a four digit hexadecimal number Specifiable range 0000H to FFFDH No of check block bytes Specifies the number of bytes in the check block as a two digit hexadecimal number Specifiable range 00H and 03H to FFH The maximum of 256 bytes will be read if 00H is speci fied Specify two bytes more than the number of bytes in the area for which the check code is calcu lated Refer to Data Car...

Page 119: ...s in the check block as a two digit hexadecimal number Specifiable range 00H and 03H to FFH The maximum of 256 bytes will be read if 00H is speci fied Specify two bytes more than the number of bytes in the area for which the check code is calcu lated Refer to Data Carrier Memory Check Function for details p 68 End code Indicates the results of command execution 00 Normal end 75 Data normal only wh...

Page 120: ...t to any value up to 16 700 000 overwrites See note L Addition limit The overwrite limit is always 100 000 overwrites R W Head No Specifies the Read Write Head with which to communicate 1 Read Write Head 1 2 Read Write Head 2 Area start address Specifies the first address of the overwrite control area as a four digit hexadecimal number Specifiable range 0H to 5H or 8H to DH Decrement increment cou...

Page 121: ...ad Write Head 1 2 Read Write Head 2 Area start address Specifies the first address of the overwrite control area as a four digit hexadecimal number Specifiable range 0H to 5H or 8H to DH Decrement increment count Specifies the number of counts to update the overwrite count as a two digit hexadecimal number Specifiable range 00H to FFH The overwrite could will only be checked if 00H is specified Re...

Page 122: ...ed under the following condition If the ID Controller s power supply is reset A command input error will occur if WRITE REPEAT is executed under this condition Command code The command code of the most recently executed Write Command End code Indicates the results of command execution 00 Normal end Refer to End Codes for more information p 135 Command Command code R P 2 2 CR Terminator Response Co...

Page 123: ...command input error will occur if WRITE REPEAT is executed under this condition Command code The command code of the most recently executed Write Command End code Indicates the results of command execution 00 Normal end Refer to End Codes for more information p 135 Command Command code R P 2 2 CR Terminator 2 x x FCS 3 Controller No x x Response Command code x x 0 0 2 2 2 CR Terminator End code 2 ...

Page 124: ...ng and return to Command Wait Status for any command except for Polling Commands Communications divided into frames for Expansion Command can also be canceled 1 1 Communications End code Indicates the results of command execution 14 Auto or Normal Command processing has not been executed 75 Processing was canceled before a Data Carrier was detected 76 Processing was canceled during read write proc...

Page 125: ...mal Command processing has not been executed 75 Processing was canceled before a Data Carrier was detected 76 Processing was canceled during read write processing with a Data Carrier Refer to End Codes for more information p 135 Command Command code A A 2 2 CR Terminator 2 x x FCS 3 Controller No x x Response Command code A A x x 2 2 2 CR Terminator End code 2 x x FCS 3 Controller No x x ...

Page 126: ... restore the ID Controller to the Command Wait Status No response will be returned to the ABORT command 1 1 Communications The ID Controller requires about 100 ms before it can receive the next command after it receives the ABORT command 1 N Communications The ID Controller requires about 100 ms before it can receive the next command after it receives the ABORT command Command Command code X Z 2 2...

Page 127: ...N Communications Test data Any text string for testing communications Up to 262 characters can be specified Test data Any text string for testing communications Up to 262 characters can be specified Command Command code T S x x x 2 2 CR Terminator x n Test data Response Command code T S x x x 2 2 CR Terminator x n Test data Command Command code T S x x x 2 2 CR Terminator x n Test data 2 x x FCS 3...

Page 128: ...results of command execution 00 Normal end Refer to End Codes for more information p 135 Input status The current input status First character IN1 or TRG1 Second character IN2 or TRG2 0 OFF 1 ON Output status The output input status after execution First character OUT1 Second character OUT2 0 OFF 1 ON Command Command code C C 0 0 x x 2 2 CR Terminator 1 Process code 2 OUT1 control 1 OUT2 control R...

Page 129: ...ore information p 135 Input status The current input status First character IN1 or TRG1 Second character IN2 or TRG2 0 OFF 1 ON Output status The output input status after execution First character OUT1 Second character OUT2 0 OFF 1 ON Command Command code C C 0 0 x x 2 2 CR Terminator 1 Process code 2 OUT1 control 1 OUT2 control 2 x x FCS 3 Controller No x x Response C C 0 0 x x 2 2 CR 2 2 x x 2 ...

Page 130: ...Codes for more information p 135 Most recent error log infor mation The most recent 30 error records from the error log The most recent error log information is arranged in the order of occurrence Five characters are used for each error Command C F x x 2 2 2 CR Command code Process code Terminator Response R Command code C F 1 0 0 R D 2 2 n 2 CR Terminator Most recent error log information End cod...

Page 131: ...t recent 30 error records from the error log The most recent error log information is arranged in the order of occurrence Five characters are used for each error Command C F x x 2 2 2 CR 2 x x FC S 3 x x Controller No Command code Process code Terminator Response R Command code C F 1 7 0 0 R D 2 2 n 2 CR Terminator Most recent error log information End code x x 2 FCS 3 Controller No x x 4 D 1 0 RD...

Page 132: ...ud rate 0 1 200 bps 1 2 400 bps 2 4 800 bps 3 9 600 bps 4 19 200 bps 5 38 400 bps Default setting 2 400 bps Data length setting Sets the data length 7 7 bits 8 8 bits Default setting 7 bits Parity check setting Sets the parity check method 0 No parity 1 Odd parity 2 Even parity Default setting Even parity Stop bit setting Sets the number of stop bits 1 1 bit 2 2 bits Default setting 2 bits End cod...

Page 133: ...g Sets the parity check method 0 No parity 1 Odd parity 2 Even parity Default setting Even parity Stop bit setting Sets the number of stop bits 1 1 bit 2 2 bits Default setting 2 bits End code Indicates the results of command execution 00 Normal end Refer to End Codes for more information p 135 Command Command code T R x x 2 1 2 CR Terminator x x Baud rate setting 1 Data length setting 1 Parity ch...

Page 134: ...See note Settable values 1 Specify as a two digit decimal number 00 to 31 controller number Default 00 2 0 Do not verify 1 Verify default 3 0 Distance Priority Mode default 1 Speed Priority Mode 5 0 Disabled 1 Enabled default 9 0 1 1 communications default 1 1 N communications A 0 End code display default 1 I O display B 0 Disabled default 1 Enabled C Specify as a four digit decimal number 0000 to...

Page 135: ...t 00 2 0 No verification 1 Verify default 3 0 Distance Priority Mode default 1 Speed Priority Mode 5 0 Disabled 1 Enabled default 9 0 1 1 communications default 1 1 N communications A 0 End code display default 1 I O display B 0 Disabled default 1 Enabled C Specify as a four digit decimal number 0000 to 9999 ms 0000 Infinite Default 0500 ms Note The data numbers for parameter data are the numbers ...

Page 136: ...en an error occurs during communications with the host computer or during communications with a Data Carrier an end code is used to indicate the nature of the error 1 1 Communications 1 N Communications Response Command code I C 2 2 CR Terminator Response Command code I C 2 2 CR Terminator 2 x x FCS 3 Controller No x x Response Command code x x x x 2 2 2 CR Terminator End code Response Command cod...

Page 137: ...or MANAGEMENT DATA SUBTRACTION LIMIT command not an error 76 Auto Command canceled after a Data Carrier was detected Polling Command canceled after a Data Carrier was detected Host communications errors 10 Parity error 11 Framing error 12 Overrun error 13 FCS error 14 Format error Execution status error 18 Frame length error Data Carrier communica tions errors 70 Data Carrier communications error ...

Page 138: ...136 Section 5 End Codes RFID System Operation Manual Section 5 Communications MEMO ...

Page 139: ...tion 6 Troubleshooting 137 RFID System Operation Manual Section 6 Troubleshooting Diagnostic Functions 138 Error Lists 139 Troubleshooting 141 Maintenance and Inspection 142 Troubleshooting Flowcharts 143 ...

Page 140: ...ontroller and can be read using commands from the host device Indicator and Output Status during Operation Status Indicators Monitor display Output terminals RUN BUSY ERROR OUT1 OUT2 Test RUN Data Carrier communica tions being processed Data Carrier communica tions processing interval Normal Data Carrier communications Error in Data Carrier communications Waiting for data send receive Sending rece...

Page 141: ... 72 Data Carrier missing There was no Data Carrier in the communication area when a read or write was executed 76 Copy error Copy processing was not performed correctly 7A Address error An address exceeding the Data Carrier memory was specified The area start address was not specified correctly for the MDS MDL command 7C Read Write Head not connected A Read Write Head is not connected 7D Write pro...

Page 142: ...pplied to the Read Write Head from the ID Controller has dropped Prepare a replacement ID Controller 93 Memory error A memory may have occurred in the ID Controller or noise may have caused an error Reset the power supply Turn ON the RESET input Use the SP command to reset communications with the Data Carrier Prepare a replacement if normal communications cannot be recovered ...

Page 143: ...ines with other high capacity loads Indepen dently ground to less than 100 Figure 1 2 Irregular problems Noise superimposed on power lines Supply power through a 1 1 non grounded insulated transformer or noise filter Figure 2 3 Input signal turns ON when it should be OFF Inductive noise on input wiring Separate input signal lines from other power lines If the influence of noise is strong route inp...

Page 144: ...tted from the equipment c Must be within ratings d Dust and dirt d Is dust dirt or foreign objects collecting on the Controller d Must be free from dust dirt and foreign objects e Corrosive gas e Are the metallic parts discolored or cor roded d Must be free from discol oration and corrosion 3 Control Panel Condi tions a Is ventilation good a Is natural ventilation forced ventilation or air conditi...

Page 145: ... to the following flowcharts Main Check Flowchart Main Check Flowchart YES YES To Systems Connections Check To Host Communications Check To Data Carrier Communications Check To Application Conditions and External Environment Check OK NO NO YES NO YES NO System connections normal Make a decision for the main check flowchart depending on the nature of the error Application conditions and external en...

Page 146: ...ge supplied COMM indicator START YES NO RUN RST indicator Not lit Lit Lit green Lit red OK Connect correctly Rated voltage supplied YES NO Not lit Lit red NO Reset input ON YES Reset input OFF Replace ID Controller Connector and cable connections OK Power ON Turn ON reset input Reset power Reset Data Carrier communications conditions with SP command ...

Page 147: ...eshooting Flowcharts Section 6 Troubleshooting 145 Application Conditions and External Environment Check START Refer to Maintenance and Inspection Refer to Troubleshooting YES YES NO NO OK Application conditions OK Noise environment OK p 142 p 141 ...

Page 148: ...onment OK NO YES YES Communications conditions OK NO OK Monitor display 18 NO YES Connector wiring OK NO Correct connector wiring Monitor display 13 NO YES FCS calculation correct NO Correctly calculate the FCS YES Monitor display 14 NO YES Command format correct NO Send the correct command format YES YES Is command too long NO YES Response returned Set the same commu nications conditions Set the ...

Page 149: ...on setting OK YES NO NO NO NO OK Reduce the travel speed Replace Data Carrier Reduce the travel speed Replace Data Carrier Reduce the travel speed Replace Data Carrier Release write protection Replace Data Carrier Replace Data Carrier YES More than one Data Carrier in communications area Only allow 1 Data Carrier in communications area Distance between Data Carrier and Head OK Adjust the distance ...

Page 150: ...148 Section 6 Troubleshooting Flowcharts RFID System Operation Manual Section 6 Troubleshooting MEMO ...

Page 151: ...tion Manual Section 7 Appendix Specifications and Dimensions 150 Characteristics According to Application Conditions 153 Data Carrier Memory Map 159 Data Carrier Memory Capacities and Memory Types 160 ASCII Table 161 Degree of Protection 162 ...

Page 152: ...nt consumption Power consumption 15 W current consumption 0 8 A Ambient operating temperature 10 to 55 C with no icing Ambient operating humidity 25 to 85 with no condensation Ambient storage temperature 25 to 65 C with no icing Ambient storage humidity 25 to 85 with no condensation Insulation resistance Between power supply terminals and GR case Between GR and terminals Dielectric strength Betwee...

Page 153: ... when the RST input is turned ON OFF voltage 5 V max I O response time 70 ms max 2 The transistor may be damaged if an output is shorted with no load connected PLC Output Unit NPN Transistor Open collector Output e g from a 3 wire Sensor Device with contact e g pushbutton switch e g C200H OD21 or C500 OD412 V OUT 0 V COM V 0 V Outputs RST TRG1 IN1 TRG2 IN2 ID Controller Input Section COM_I 2 2 kΩ ...

Page 154: ...ion 7 Specifications and Dimensions RFID System Operation Manual Section 7 Appendix Dimensions 95 105 80 5 5 90 65 Mounting Hole Dimensions 18 17 5 7 5 80 Two 4 5 dia mounting holes Two M4 95 0 2 80 0 2 Unit mm ...

Page 155: ...e V600 CA5D02 is shown below The communications area depends on installation and environment conditions V600 H11 to V600 D23P66N The communications diagram indicates the communications area consisting of a flat plane perpendicular to the antenna and running through the center of the Read Write Head The surface of the Data Carrier is parallel to the surface of the antenna 5 10 15 20 25 30 35 40 45 ...

Page 156: ...Carriers with Built in Batteries Reference Communications Time with Data Carriers Calculations Data Carriers without Built in Batteries Reference 1 Communications Distance Priority Mode SW4 Pin 1 OFF Communications Time with Data Carriers Calculations Communications time ms Reading T 1 8N 48 4 Writing T 4 2N 86 5 N No of bytes processed Communications time ms Reading T 4 3N 64 6 Writing T 8 7N 167...

Page 157: ...endix 155 2 Communications Time Priority Mode SW4 Pin 1 OFF Communications Time with Data Carriers Calculations Communications time ms Reading T 1 8N 79 0 Writing T 7 1N 180 4 N No of bytes processed No of bytes processed 0 100 200 300 0 500 1000 1500 2000 2500 AUTO WRITE AUTO WRITE Communications time ms ...

Page 158: ...o the next page to find the values Response reception time The time required to return a response to the host device from the ID Controller The command send time depends on the baud rate and communications format TAT Command send time Data Carrier communications time Response reception time RDA1 CR RD001234 CR TAT XRA1 CR CR CR CR CR TAT XWA1 CR CR CR CR CR CR XW00 CR TAT Command Communica tions t...

Page 159: ...5 4N 85 4 Writing T 9 8N 184 9 N No of bytes processed TAT misc Reading T 2 9N 99 1 Writing T 8 2N 272 9 N No of bytes processed Note 1 TAT data is for a V600 CA5D02 ID Controller using a baud rate of 9600 bps 8 bit data 1 stop bit and odd parity Characters are sent continuously with no interruptions 2 The number of bytes of TAT data is for ASCII data 0 50 100 150 200 250 0 200 400 600 800 1000 AU...

Page 160: ...he maximum speed of Data Carrier when executing these commands can be calculated simply using the following formula D can be obtained from the communications area diagram between the Read Write Head and Data Carrier or actually measured Max Data Carrier speed D Distance traveled in the transmission range m T Data Carrier communications time Safety factor 0 5 X Y Y X Unit mm D Travel direction Comm...

Page 161: ...rs with Built in Batteries Refer to Data Carrier Memory Capacities and Memory Types for information on Data Carrier memory capacities and memory types 1 byte Write protection setting area User area 0000 0001 0002 Data Address 0003 1 byte Write protection setting area 0000 0001 0002 0006 Data Address Manufacturing data area 0005 00FF 0100 01FF User area ...

Page 162: ...6 2 KB SRAM replace able battery 2 years at 25 C V600 D23P53 254 bytes EEPROM Overwrites 100 000 Overwrites with an ambient temperature between the minimum temperature and 40 C 300 000 Data holding time 10 years V600 D23P54 V600 D23P55 V600 D23P61 V600 D23P71 V600 D23P72 V600 D23P66N V600 D23P66SP V600 D8KF04 8 KB Fe RAM Overwrites 1 000 000 000 Data holding time 10 years A lithium battery is buil...

Page 163: ...5 NEQ TC6 ACK BEL FE0 BS FE1 HT FE2 LF FE3 VT FE4 FF FE5 CR SO SI TC7 DLE DC1 DC2 DC3 DC4 TC8 NAK TC9 SYN TC10 ETB CAN EM SUB ESC IS4 FS IS3 GS IS2 RS IS1 US 1000 8 1001 9 1110 14 1111 15 Upper digit Lower digit b4 to b1 b8 to b5 Column Row 0000 0 0001 1 0010 2 0011 3 0100 4 0101 5 0110 6 0111 7 1100 12 1101 13 1010 10 1011 11 Undefined Undefined Undefined Undefined Undefined Undefined Undefined U...

Page 164: ...ect such as a wire that is 2 5 mm or more in diameter 4 Protects against penetration of any solid object such as a wire that is 1 mm or more in diameter 5 Protects against penetration of dust of a quantity that may cause malfunction or obstruct the safe operation of the product 6 Protects against penetration of all dust Degree Protection Test method with fresh water 0 No protection Not protected a...

Page 165: ...r for at least 3 min in total from the test machine 6 Protection against high pressure water jet spray Protects against high pres sure water jet spray approach ing at any angle towards the product Water is jet sprayed at all angles towards the prod uct for 1 min per square meter for at least 3 min in total from the test machine 7 Protection underwater Resists the penetration of water when the prod...

Page 166: ...ode Date Revised contents 01 January 2006 Original production 01A August 2007 Page 148 Specifications changed 02 September 2008 Made revisions related to design changes Added information on installing the USB driver for Vista 03 July 2009 Made minor revision 03A April 2014 Changed the type of the Communications Connector Plug Man No Z239 E1 03A Revision code ...

Page 167: ...73 5302 U S A Tel 1 847 843 7900 Fax 1 847 843 7787 Regional Headquarters OMRON EUROPE B V Wegalaan 67 69 2132 JD Hoofddorp The Netherlands Tel 31 2356 81 300 Fax 31 2356 81 388 Contact www ia omron com Tokyo JAPAN OMRON ASIA PACIFIC PTE LTD No 438A Alexandra Road 05 05 08 Lobby 2 Alexandra Technopark Singapore 119967 Tel 65 6835 3011 Fax 65 6835 2711 OMRON CHINA CO LTD Room 2211 Bank of China Tow...

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