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Oce CS9065, User Manual

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Oce CS9065 User Manual Download Page 159

Chapter 6 : Troubleshooting

 

 

 

 

 

 

 159 

AP-75037, Rev. 1.1, 24/04/2006 

 

6 TROUBLESHOOTING 

 

6.1 Introduction ..........................................................................160

 

 

6.2 Failures and malfunctions of the printer...............................160

 

 

6.3 Error messages....................................................................167

 

 

6.3.1 Status messages 

167

 

6.3.2 Message type error display and solutions 

168

 

6.3.2.1 Error messages regarding media feeding..............................

168

 

6.3.2.2 Error messages regarding warnings of the remaining ink......

168

 

6.3.2.3 Other error messages............................................................

169

 

6.3.3 Data error display and solutions 

169

 

6.3.4 Command error display and solutions 

170

 

6.3.5 Error requiring a restart 

170

 

 

6.4 When media jams occur ......................................................172

 

 

6.4.1 How to remove a piece of media (cut media) 

172

 

 

Summary of Contents for CS9065

Page 1: ...Océ CS9065 Océ CS9090 User Guide Eco Solvent ...

Page 2: ...User s Guide CS9000 Eco Solvent series printer 2 AP 75037 Rev 1 1 24 04 2006 This page is intentionally left blank ...

Page 3: ...mation contained in this document the party to whom it is given assumes its custody and control and agrees to the following The information herein contained is given in confidence and any part thereof shall not be copied or reproduced without written consent of Océ Technologies B V This document or the contents herein under no circumstances shall be used in the manufacture or reproduction of the a...

Page 4: ...User s Guide CS9000 Eco Solvent series printer 4 AP 75037 Rev 1 1 24 04 2006 This page is intentionally left blank ...

Page 5: ...FF 46 4 5 Installing Eco Solvent Ink cassettes 49 4 6 Media handling 53 4 7 Testprinting 62 4 8 Connecting the printer to your PC 68 4 9 Working with Océ s Smartchip management System 71 5 Handling the printer 79 5 1 Introduction 83 5 2 Printing flow 83 5 3 Using media 84 5 4 Menu setup on the operation panel 88 5 5 Operating from the operation panel 145 5 6 Operating panel during printing 151 5 7...

Page 6: ...User s Guide CS9000 Eco Solvent series printer 6 AP 75037 Rev 1 1 24 04 2006 This page is intentionally left blank ...

Page 7: ...portant safety instructions 8 1 4 Warning labels 11 1 4 1 Handling the warning labels 11 1 4 2 Locations and types of warning labels 11 1 4 2 1 Location and types of warning labels on front part 11 1 4 2 2 Location and types of warning labels on back part 13 1 5 Maintenance and operation labels 14 1 6 Labels in function of transportation 14 ...

Page 8: ...ing injury Unstable surfaces Sloping floor Areas subject to vibration by other equipment Do not stand on or place heavy objects on your printer Doing so may result in the printer tipping or falling over and causing injury Do not cover the ventilation hole of your printer with cloth such as a blanket or table cloth Doing so could obstruct ventilation and cause fire Do not place the printer in humid...

Page 9: ...areful not to pinch your fingers when opening and closing the front cover Follow the instructions below when connecting the network interface cable Otherwise electrical shock or fire may occur o Do not touch the connector o Do not connect the network cable connector that has not the same specifications to the interface board When cutting the roll media be careful of the following Incorrect handlin...

Page 10: ... during transportation Be sure to do the following before attaching options o Turn the printer off o Unplug the power cord from the socket o Unplug cables connected to the printer Otherwise damage to the printer or your computer may occur o Remove electrostatic charge from your clothes and body by touching the metal parts of the printer o Electronic components such as the memory may malfunction if...

Page 11: ...e following when handling the labels Notes Make sure that all labels can be recognized If text or illustrations cannot be clearly seen either clean or replace the label When cleaning labels use a cloth with water or neutral detergent Do not use a solvent or gasoline If a warning label is damaged lost or cannot be recognized replace the label When replacing warning labels contact your local Océ rep...

Page 12: ...Chapter 1 Safety Instructions 12 AP 75037 Rev 1 1 24 04 2006 No Type 1 2 3 4 5 ...

Page 13: ... 1 24 04 2006 1 4 2 2 Location and types of warning labels on back part No Type 3 CAUTION THIS UNIT HAS TWO POWER SUPPLY CORDS WHEN WiNDING UNIT IS PROVIDED TO REDUCE THE RISK OF ELECTRICAL SHOCK DISCONNECT ALL POWER SUPPLY CORDS BEFORE SERVICING 4 ...

Page 14: ...apter 1 Safety Instructions 14 AP 75037 Rev 1 1 24 04 2006 1 5 MAINTENANCE AND OPERATION LABELS 1 6 LABELS IN FUNCTION OF TRANSPORTATION Nr Description 1 BEFORE powering on printer REMOVE dummy cartridges ...

Page 15: ...8 2 3 3 Position and function of the heating elements 19 2 3 4 Operation panel 20 2 3 4 1 Operation keys 20 2 3 4 2 LCD monitor and status lamps 21 2 4 Printer status 22 2 4 1 Normal 22 2 4 2 Setup menu display 22 2 4 3 Changing the printer status 23 2 4 3 1 Changing the status from normal to the setting menu display 23 2 4 3 2 Changing the status from the setting menu display to normal 23 ...

Page 16: ... Media Width Printing Width CS 9065 1653 mm 1643 mm CS 9090 2280 mm 2250 mm 2 Wide variety of compatible media The head height can be adapted to various media thicknesses from 0 08 up to 1 1 mm 3 Eco Solvent compatibility The ink comes in safe and easy to use 220 ml ink cassettes With the Océ CS9000 Eco Solvent series the new Océ IJC930 Eco Solvent CMYK ink set is introduced 4 Effective usage of m...

Page 17: ...rating Only open and or close the cover to perform following operations Media setting and replacement Cutter blade replacement Cleaning the cleaning wiper 3 Carriage Drives and holds the print heads 4 Operation panel To control the printer 5 Ink compartment cover Covers the ink compartment 6 Stand Carries the main body 7 Waste bottle assembly Collects the waste fluid 8 Winder Rolls up the roll med...

Page 18: ...4 04 2006 2 3 2 Connections on the back No Connection 1 Ethernet connector 2 Card reader slot 3 Smartchip label 4 HardDisk bracket cover 5 Centronics connector 6 Foot switch connector 7 Power inlet 8 Environmental label 9 DB 25 connector 10 ID label ...

Page 19: ... dry Dryer Heater D 20 50 C The dryer completes the drying for compatibility with the take up in combination with higher output speeds Stickiness of printed banner materials is improved There have been a number of requests from the field asking the heaters to be on by default for a few user settings This has now been implemented as follows 1 For user 1 and user 8 default settings are as follows a ...

Page 20: ...F2 4 F3 key Executes the function assigned to F3 Executes the function assigned to F3 5 F4 key Executes the function assigned to F4 Executes the function assigned to F4 6 MENU key Changes the LCD monitor display to the setup menu status Changes the menu in reverse order 7 MENU key Changes the LCD monitor display to setup menu status Changes the menu in forward order 8 ENTER key Displays the print ...

Page 21: ... OFF The printer is waiting to receive print data ON The pressure roller is in the release position Media has not been loaded 14 MEDIA SET lamp Orange OFF The pressure roller is in the secured position The media has not been loaded ON The media type is set to roll media 15 ROLL lamp Orange OFF The media type is set to sheet media ON The media type is set to sheet media 16 SHEET lamp Orange OFF The...

Page 22: ...Left of 4th line Displays the currently set media type 7 Right of 4th line Displays the approximate amount of remaining media that is currently set Units m However the amount is displayed only when either Roll media 1 Roll media 2 or Roll media 3 has been selected in the Roll media setting menu 2 4 2 Setup menu display In the setup menu changes can be made to the printer settings The contents disp...

Page 23: ... 2 Changing the status from the setting menu display to normal Execute one of the following actions when the printer is in the setting menu display to change the operation panel display to normal one Press the CANCEL key on the operation panel Leave the printer 3 minutes no printing when the status is in the setting menu display Ready to print Heaters Cleaning Cut Feed Lever Up User 1 xxxm MENU or...

Page 24: ...Chapter 2 Product Overview 24 AP 75037 Rev 1 1 24 04 2006 This page is intentionally left blank ...

Page 25: ...ox 29 3 2 2 Verifying the stand packaging box 30 3 2 3 Verifying the UW W 100 packaging box 30 3 2 4 Verifying the Machine Starters Kit packaging box 31 3 3 Assembling the unit 32 3 3 1 Assembling the stand 32 3 3 2 Mounting the main unit to the stand 33 3 3 3 Adjusting the position of the main unit to the stand 34 3 3 4 Installing the UW W 100 34 3 3 5 Removing the protective packaging material 3...

Page 26: ... the unit causing damage 3 1 1 Packing of the product The product is packed in 4 boxes one for the main unit one for the stand and one with the Unwinder Winder 100 further named the UW W 100 See table below No Description Quantity 1 Main unit packaging box 1 2 Stand packaging box 1 3 UW W 100 packaging box 1 4 Machine Starters Kit packaging box 1 3 1 2 Unpacking the main unit packaging box The fol...

Page 27: ...p board 1 and take out the packaging material 2 at the right upper side and left upper side as shown on the image below 1 Top board 2 Packaging material right upper side 3 Packaging material left upper side Step 4 Remove the outer boards and take out the accessory box and the packaging box of the waste fluid tank 1 Outer board 2 Accessory box ...

Page 28: ...pack the package of the stand according to the following procedure Procedure 2 steps Step 1 Move the packaging of the stand to the location to unpack Step 2 Open the package and take out the foot stay and the four packaging materials 1 Stay 2 Foot 3 Packaging material 3 1 4 Unpacking the UW W 100 Notes Please refer to the User s Guide of the UW W 100 to unpack it ...

Page 29: ...local Océ Representative 3 2 1 Verifying the main unit packaging box No Description Quantity 1 Main unit 1 2 Accessory box 1 3 Set of Media retainers not displayed on image above 1 3 2 1 1 Verifying the Accessory box No Description Quantity 1 Power cable 4 2 Foot switch 1 3 Screw set 1 4 Stand spacers set of 3 x 5 1 5 Waste bottle holder 1 6 Media sample kit 1 One cable for the printer one for the...

Page 30: ... 75037 Rev 1 1 24 04 2006 3 2 2 Verifying the stand packaging box No Description Quantity 1 Stay 1 2 Weight support 2 3 2 3 Verifying the UW W 100 packaging box Note Please refer to the User s Guide of the UW W 100 to verify the content ...

Page 31: ...ation CD 1 3 Keyboard label 1 4 Heater label 1 5 Irritating label 1 6 Maintenance label set 6 languages 1 7 Ink Starter Set 2x4 colour with 8 Eco Solvent cleaning liquid cassettes 1 8 User maintenance kit 6 months 1 9 User s Guide UW W 100 1 10 Machine type plate 1 11 Instruction sheet Machine Starters Kit 1 See 7 1 The User Maintenance kit for 6 months autonomy page 174 ...

Page 32: ...e 3 3 1 Assembling the stand Parts and tools No Description Quantity 1 Weight support 2 2 Stay 1 3 Hexagon socket head cap screws M6 x 30 8 4 Hexagon wrench 5mm 1 Procedure 2 steps Step 1 Place the stay upside down Step 2 Install the weight supports 2 to the stay 1 as shown on the image below 1 Stay 2 Weight support 3 Hexagon socket head cap screw M6 x 30 ...

Page 33: ...1 2 Main unit 1 3 Hexagon socket head cap screw M6 x 16 8 4 Hexagon wrench 5mm 1 Procedure 3 steps Place the stand with its weight supports on the floor Lift up the main unit 2 with at least four persons by holding it by the handles 3 and place it on the stand 1 See image below 1 Stand 2 Main unit 3 Handle Tighten the hexagon socket head cap screws 1 to fix the stand as shown on the image below 1 ...

Page 34: ...e if the stand spacers are necessary using the table below IF THEN there is a gap between the stand and the main unit stand spacers are necessary continue with the procedure there is NO gap between the stand and the main unit stand spacers are not necessary stop this procedure Step 2 Loosen don t remove the screws fixing the stand to the unit Step 3 Insert a stand spacer between the stand and the ...

Page 35: ...nt cover Caution Remove the head locker BEFORE powering on the printer Remove all protective packaging material according to the following procedure Procedure PART 1 Removing tape and anti rubbing materials 2 steps Step 1 Remove tape from all parts of the product Step 2 Remove the two anti rubbing materials 1 on top of the main unit See image below 1 Anti rubbing material End of part 1 ...

Page 36: ...ng the head locker 3 steps Step 1 Open the front cover 1 See image below 1 Front cover Step 2 Remove the head locker 2 as shown on the image below 1 Wing bolt 2 Head locker Step 3 Close the front cover 1 1 Front cover End of the removal protective packaging material procedure ...

Page 37: ...environment requirements Choose a place for printer installation following the requirements in the table below 65 model 12 7m 144ft or larger Frontage of 4 7m 15 7ft or more Area 90 model 14 3m 162ft or larger Frontage of 5 3m 17 7ft or more Floor loading capability 2940Pa 300kg m or more 65 90 Voltage AC 100 120V AC 220 240V AC 100 120V AC 220 240V Frequency 60 50Hz 1Hz 60 50Hz 1Hz Electrical Cap...

Page 38: ...ty are expected even though the condition is within the range written above o Places where direct sunlight or excessive lighting are experienced o Places where air conditioners blow directly OCÉ recommends that the printer should be installed in a place where air conditioning can be adjusted easily 3 4 1 2 Required space Install the product on a flat surface that fulfills following conditions See ...

Page 39: ...inal position Step 2 Turn down all feet of the printer stand NOT those of the UW W 100 with an equal pressure until the wheels come off the ground Use a forkspanner 1 Foot 2 Wheel Step 3 Place the level on the left and right side of the printer s stand and level the printer sides by turning the feet under the stand The image below shows the Y leveling direction End of part 1 ...

Page 40: ...t and right weight supports an equal amounts of turns See picture below Note Make sure to turn the left and right weight supports an equal amount of turns otherwise the leveling in Y direction was useless End of part 2 and the leveling procedure 3 4 3 Adjusting the weight supports of the UW W 100 Note Please refer to the User s Guide of the UW W 100 to adjust the weight supports ...

Page 41: ...nk cassettes 49 4 6 Media handling 53 4 6 1 Loading sheet media 53 4 6 2 Loading roll media 57 4 6 2 1 Installing the media roll 57 4 6 3 Loading the media into the printer 58 4 6 4 Setting media type 61 4 7 Testprinting 62 4 7 1 Setup List 63 4 7 2 NozzleCheck 64 4 7 3 Alignment 65 4 7 4 Colour palette 66 4 7 5 Maintenance record 67 4 8 Connecting the printer to your PC 68 4 8 1 System requiremen...

Page 42: ...1 4 9 2 Explaining the smartchip management system 71 4 9 3 Inserting smartchip card in the card reader of the printer 73 4 9 4 Switching between cassette mode and printer mode 73 4 9 5 Setting the colour mode 74 4 9 6 Transferring the ink volume from the smartchip cards to the smartchip management system 74 4 9 7 Operational items 77 ...

Page 43: ...e cable near equipment that generates heat Warning Do not attempt to plug in electrical plugs with wet hands Doing so may result in electrical shock Be sure to use the specified voltage AC 100V 120V 220V 240V Otherwise electrical shock or fire may occur Use electricity directly from a power outlet AC 100V 120V 220V 240V Do not put many loads on one electrical output Otherwise heat may be generated...

Page 44: ...rminals of power socket o Earth wires with copper morsel that is at least 650 mm under ground Procedure 2 steps Step 1 Plug the power cable to the AC inlet on the back of the printer 1 AC inlet 2 Power cable Step 2 Plug the cable correctly in the outlet Notes Note If you cannot use earth terminals or find any of them contact the shop where you bought your printer Do not unplug the power cable when...

Page 45: ...tch with force and do not pull o Do not place the foot switch near thermal devices Install the foot switch according to following procedure Procedure 3 steps Step 1 Make sure that the power of the unit is OFF Notes When the operation panel is in the following condition the power is ON Press the key again to turn the power OFF o The POWER lamp is lit green Step 2 Connect the foot switch cable conne...

Page 46: ... the waste tubes Connect the waste tubes 4 4 1 Turning the power ON Turn the power of the unit ON according to following procedure Step 1 Press the POWER key of the operation panel to turn the unit ON The POWER lamp of the operation panel will light green Step 1 The unit will initialize start up operations Step 2 After finishing initial start up operations the unit will enter the normal operating ...

Page 47: ...on being performed The operation panel is in a normal status Step 2 Press the POWER key of the operation panel to turn the unit OFF Step 3 Following message is displayed for 3 seconds on the operation panel See below Notes If the POWER key on the operation panel has been pressed by mistake press the POWER key again while the following message is displayed See below Power OFF Next of the procedure ...

Page 48: ... 4 The product will perform the power OFF operation Following message is displayed on the operation panel Power OFF Please Wait All lamps and the LCD of the operation panel will turn OFF The product will automatically turn the power OFF End of the power off procedure ...

Page 49: ...mble ink cassettes Otherwise ink may get in your eyes or on your skin Only use Eco Solvent ink and appropriate cleaning liquid Using other ink e g dye or pigment could cause permanent damage to the printer Notes This product has been tuned for the use of Eco Solvent ink cassettes If other manufacturer s products are used o drawing results become faint or ink ends are not properly detected and o th...

Page 50: ...e CS9000 Eco Solvent printer will start pumping air for about 15 seconds Step 4 The following message will be displayed 1 Moisten Caps 2 Insert new STL ALL Step 5 The head will be unlocked Moisten the caps with Eco Solvent Cleaning Liquid Step 6 Install the 8 NEW Eco Solvent Cleaning cassettes 2 as requested on the display See images below The display will show the remaining minutes 9 min for a 65...

Page 51: ...ect configuration of Eco Solvent Ink cassettes as requested on the display Please insert New ink ALL The ink cassette must be put in a specific slot according to the type and colour used See configurations below Configuration Slot 1 2 3 4 5 6 7 8 Cassette K Y C M M C Y K Inserting cassettes Insert the cassettes 2 in the printer slots 1 with the arrow mark 3 face up and pointing to the rear of the ...

Page 52: ...ow the remaining minutes 9 min for a 65 machine and 13 min for a 90 machine Ink refill rest 13 min or 9 min for 65 machines Please note that you have to wait 1 minute if the display mentions 0 minutes Ink refill rest 0 min Step 11 Empty the Waste bottle when the display requests it Please empty Waste ink tank End of the ink loading procedure ...

Page 53: ... when opening and closing the front cover Note If roll media has been attached to the printer wind the media and load the sheet media Note When raising or lowering the pressurize rollers you can use the foot switch instead of the operation panel Procedure 10 steps Step 1 Switch on the printer Step 2 The printer starts the initialize operation See display below Paper End Heaters Cleaning Cut Feed L...

Page 54: ... lamp will light orange The following message is displayed on the operation panel Please Set Paper Heaters Cleaning Cut Feed Lever Up User1 xxxm Step 5 Open the front cover 1 as shown on the image below Caution Be careful not to pinch your fingers when opening and closing the front cover 1 Front cover Step 6 Load the sheet media 1 into the insertion slot 2 at the front of the printer 1 Sheet media...

Page 55: ...or more from the media setting position a media set error may occur if the media has not been detected Make sure to set the right edge of the sheet media within 5 mm of the media setting position Step 8 Press the F4 key on the operation panel to lower the pressure rollers The MEDIA SET lamp will turn off Step 9 Close the front cover 1 as shown on the image below Notes Be careful not to pinch your ...

Page 56: ...p 10 The media initial menu is displayed on the operation panel See below PaperInitialMenu Roll F2 F3 LeverUp User1 F4 F2 F4 ENTER or F3 Notes To change the media type follow the directions in 4 6 4 Setting media type page 61 End of the loading sheet media procedure ...

Page 57: ...ay down the media roll as shown in the images below Step 2 Position the media roll in the middle of the printing space Use the numbers indicated on the roll unit bar to position the media roll See image below 1 Media roll 2 Numbers on the roll unit bar Step 3 Position the roll units of the unwinder in such a way that the media roll can be placed in between 1 Roll unit handle 2 Roll unit 3 Media ro...

Page 58: ...oves to avoid fingerprints on the inkjet media 4 6 3 Loading the media into the printer This procedure contains 2 parts Part 1 and Part2 PART 1 INSTALLING AN EMPTY CORE AND LOADING THE MEDIA THROUGH THE REAR TENSIONING SYSTEM PROCEDURE 7 STEPS Step 1 Make sure the printer and UW W 100 are ON Step 2 Press the F4 key to raise the pressure rollers Step 3 Open the front cover Step 4 Install an empty c...

Page 59: ...til there is equal tension on the left and right of the media Do not pull the media in the middle Step 3 Lower the pressure rollers of the printer Step 4 Set the unwinder REAR unit to AUTOMATIC The rear tensioning system will go to its initial position Step 5 Close the front cover Step 6 Start printing until the media reaches the front core of the winder OR feed the media without printing Step 7 U...

Page 60: ... Rev 1 1 24 04 2006 Note With a small intervention it is possible to reverse your winding direction Mount a cable between the control box and the front motorized unit cable Note You can use the roll off foot switch during loading of roll media ...

Page 61: ...r Down Up F3 Lever down Switches between up and down motion of the pressure rollers Use this when starting over from the media setup User 1 User 2 User 3 User 4 User 5 User 6 User 7 Media Type F4 User 8 Set media type for printing For setup values of printing operation eight settings of user 1 8 can be set Refer to 5 4 Menu setup on the operation panel page 88 Step 3 Press the Enter key on the ope...

Page 62: ... 2 Step 5 Select an item and press the appropriate key 1 1 1 1 2 Setup items Key name Parameters Descriptions F1 Setup Perform Setup List Refer to 4 7 1 Setup List page 63 F2 Nozzle Check Perform Nozzle check Refer to 4 7 2 NozzleCheck page 64 F3 Adj Uni D Perform Alignment for the uni direction printing Refer to 4 7 3 Alignment page 65 Test Print 1 2 F4 Adj Bi D Perform Alignment for the bi direc...

Page 63: ...ring for a job 63 AP 75037 Rev 1 1 24 04 2006 4 7 1 Setup List Purpose Use this function to check the current status of the printer Note To print the setup list see 4 7 Testprinting page 62 End of the setup list topic ...

Page 64: ...if missing dots are evident after the NozzleCheck the print heads need to be cleaned Refer to perform head cleaning After finishing the head cleaning perform the NozzleCheck again Note To print the nozzle check see 4 7 Testprinting page 62 Caution Please wait at least 30 minutes before performing a nozzle check after loading ink This to allow the ink to settle in the print heads Below you ll find ...

Page 65: ...tment printing for alignment according to page 62 When performing uni directional printing Alignment for the uni direction printing When performing bi directional printing Alignment for the bi direction printing Step 3 From Head A in the printing sample select a number in which the straight line appears with the least blur Step 4 Press either the F2 key or F4 key to select the number of the line y...

Page 66: ...pare the pen colour settings of the computer with the print colour of the printer Notes To print the colour palette see 4 7 Testprinting page 62 This palette is printed in the mode you are currently working PrintMode settings We recommend printing the palette in 360x360 Example End of the Colour palette explanation ...

Page 67: ...enance record Purpose Use this function to check the life cycles of the printer parts Notes A part s life cycle is shown by the amount of the mark When a part s life cycle comes to an end the mark reduces To print the maintenance record see 4 7 Testprinting page 62 Example ...

Page 68: ...the type of applications you are using and the complexity of the document you want to print OCÉ recommends you to use a hard disk and RAM memory as large as possible 4 8 2 Selecting cables Connections This printer is compatible with following interfaces Centronics interface Network interface Cables The following cables are necessary to connect your printer to the computer Prepare appropriate cable...

Page 69: ...3 steps Step 1 Turn off the printer and your computer Step 2 Plug the cable connector of the interface cable into the interface connector at the back of the printer Squeeze the wire clips together until they lock into place 1 Centronics interface connector 2 Interface cable Step 3 Plug the other end of the cable into the computer s port End of the connectiong procedure Note Refer to your computer ...

Page 70: ...connector to the interface board having different specifications The procedure for connecting the network interface is explained below To connect the printer to the network environment follow the steps below Procedure 3 steps Step 1 Turn off the printer Step 2 Plug the connector of the Ethernet cable into the connector of the network interface board at the back of the printer 1 Network interface c...

Page 71: ... cassettes will be transferred to the smartchip management system when using the printer mode 4 9 2 Explaining the smartchip management system Firmware incorporating the smartchip management system makes it possible to work in the cassette mode original mode or the printer mode ink volume from the smartchip cards is centrally managed by the printer A Cassette mode The ink volume transfer is happen...

Page 72: ...ransfer is AUTOMATICALY performed during printing Stage 1 Ink volume transfer BEFORE printing Stage 2 Ink volume transfer WHILE printing More info about Stage 2 In the printer mode the smartchip management system reads out the ink volume on the smartchip card in the smartcard reader If no valid card or no ink volume is found the ink manager system will scan all cassette slots It is then possible t...

Page 73: ...edure 2 steps Step 1 Go to Inkmanager Æ ChipMgr in the printer s menu See image below C h i p M g r F1 C a s s e t t e P r i n t e r F2 C a s s e t t e 1 1 Step 2 Choose between cassette mode F1 and printer mode F2 Note When ChipMgr is in printer mode the printer no longer automatically selects the correct colour mode In this case the user should manually set the colour mode that matches the ink s...

Page 74: ...A Procedure 5 steps Step 1 Press F1 in the ChipStatus menu image below to start the loading sequence C h i p S t a t u s F1 L o a d t o P r i n t e r a v a i l a b l e 4 0 0 0 0 m L Step 2 Press ENTER to continue or cancel the operation in the Load to Printer menu see image below L o a d t o P r i n t e r I n s e r t c a r d P r e s s E N T E R t o c o n t Step 3 Insert the smartchip card in the i...

Page 75: ... s l o t s remove the smartchip card and press ENTER to scan the cassette slots in the printer See B Scanning the cassette slots for further instructions a valid card is found see display below L o a d t o P r i n t e r C a r d v a l 4 4 0 m l T r a n s f e r t o p r i n t e r E N T E R o r C A N C E L press enter to transfer the ink value or press cancel to cancel the operation the total printer ...

Page 76: ...ning the cassette slots This action is performed when there is no valid ink card in the ink manager system s reader IF there is THEN ink value on one of the cassette cards the procedure as from now is the same as when a valid smartchip card has been found See display below L o a d t o P r i n t e r C a r d v a l 4 4 0 m l T r a n s f e r t o p r i n t e r E N T E R o r C A N C E L press ENTER or C...

Page 77: ...s been reached for each job the operator manually needs to confirm that printing should be started ML consumption o Only when printing o 1 cumulative ml value for all colours Indication on test plots o Maintenance plot remaining ml and ChipMgr printer log last ChipMgr Printer management in user mode o ChipStatus menu replaces ink status menu o The remaining ml amount can be viewed o A menu option ...

Page 78: ...Chapter 4 Preparing for a job 78 AP 75037 Rev 1 1 24 04 2006 This page is intentionally left blank ...

Page 79: ...operation panel 88 5 4 1 Setup menu 89 5 4 1 1 Introducing the Setup menu 89 5 4 1 2 Setup menu structure 90 5 4 2 Setup Menu 1 7 91 5 4 2 1 Ink status menu 91 5 4 2 2 Origin setup menu 92 5 4 2 3 Test print menu 93 5 4 2 4 Media setup menu 93 5 4 2 5 Media type menu 94 5 4 2 6 User media menu 95 5 4 2 7 Thin Out Ink amount menu 96 5 4 2 8 InkDry menu 96 5 4 2 9 Head Height menu 97 5 4 2 10 Stiffn...

Page 80: ...Command setup menu 108 5 4 3 11 Command select menu 109 5 4 3 12 Print step menu 109 5 4 3 13 Print position menu 109 5 4 3 14 Terminator menu 110 5 4 3 15 Image resolution menu 110 5 4 3 16 Online time out menu 111 5 4 3 17 Overwrite menu 111 5 4 3 18 Halftone menu 112 5 4 3 19 Layout setup menu 112 5 4 3 20 Layout method menu 113 5 4 3 21 Joint printing menu 113 5 4 3 22 Cutting position Menu 11...

Page 81: ...nitialize menu 132 5 4 5 19 Printing mode initialize menu 132 5 4 5 20 Command setup Initialize menu 133 5 4 5 21 Layout Setup Initialize menu 133 5 4 5 22 Function setup Initialize menu 133 5 4 5 23 Roll media setup Initialize menu 134 5 4 5 24 Centronics Initialize menu 134 5 4 5 25 Network Initialize menu 134 5 4 5 26 Utility Initialize menu 135 5 4 5 27 File management Initialize menu 135 5 4 ...

Page 82: ...ge the post fixer temperature 146 5 5 1 4 Change the dryer temperature 147 5 5 1 5 Activate deactivate heaters 147 5 5 2 Feeding media 148 5 5 3 Operating the pressure rollers 149 5 5 4 Print mode check 150 5 6 Operating panel during printing 151 5 6 1 When heaters are not ready 151 5 6 2 On the fly adjustments 151 5 6 2 1 On the fly step adjustments 151 5 6 2 2 On the fly cleaning 153 5 6 2 3 Adj...

Page 83: ... printer and load the media into the printer See 4 6 Media handling page 53 See 5 3 Using media page 84 for more information Step 3 Select the preferred settings for printing with the printer See 5 4 Menu setup on the operation panel page 88 for more information Step 4 Start printing See 5 5 Operating from the operation panel page 145 for more information Notes Do not open the front cover during p...

Page 84: ...recommended media in an appropriate environment Following are the appropriate temperature and humidity ranges for printing Temperature Humidity Recommended working environment 25 C 40 to 60 Rate of change Within 2 C per hour Within 5 per hour Do not use creased damaged torn curled or wrapped media The size of the recommended sheets can change at a fixed ratio according to the temperature changes o...

Page 85: ... not store media in high temperature high humidity or direct sunlight Store sheet media in the original bag after unpacking Unused roll media must be removed from the scroller rewound tightly and stored in the original wrapping bag and the box Do not wet media 5 3 4 The printing area The printing area is shown below 5 3 4 1 Roll media 5 3 4 2 Sheet media ...

Page 86: ...owing Menu setup on the operation panel The following messages are displayed on the operation panel Dist Adj F1 Print 1 Change F3 Print 2 Step 2 Select an item and press the F1 or F3 Key Setup items Key Parameters Description F1 Print 1 Perform printing by media feed compensation at 0 10 intervals of setup value from the current parameter Dist Adj F3 Print 2 Perform printing by media feed compensa...

Page 87: ... Change 90 00 110 00 110 00 F2 F4 ENTER Step 6 Press the F2 or F4 key on the operation panel to set the distance adjustment value based on the printing result in Step 3 Step 7 Press the ENTER key on the operation panel to confirm the setup value The operation panel shifts to the previous menu Step 8 Repeat step 2 7 until good printing result has been obtained End of the distance adjustment procedu...

Page 88: ...MENU key The screen shows following menu Current Setup Menu SetupMenu F1 Ink Status OriginSet F2 F3 TestPrint MediaSet F4 1 7 End of the procedure Notes For functions of the operation panel with the setup menu displayed refer to the following o 5 5 Operating from the operation panel page 145 o 5 4 1 Setup menu page 89 For the structure of the setup menu refer to the following o 5 4 1 2 Setup menu ...

Page 89: ... F1 RollSetup Centro F2 F3 Network 3 7 SetupMenu F1 Utility FileMng F2 F3 Initial 4 7 SetupMenu F1 DataDump InkManager F2 5 7 SetupMenu F1 CutterChg WiperClean F2 F3 TankChg TubingFlush F4 6 7 SetupMenu F1 VersionCheck 7 7 Notes The Network Settings menu is not displayed if the network interface board has not been installed on the product The items on the File Management menu are not displayed if ...

Page 90: ... setting Makes the settings for the network interface Refer to Network setting menu Utility setting Makes various advanced function settings Refer to Utility menu File management setting Makes various settings for the processing method of the printing data sent from computer to the installed hard disk in the printer Refer to File management setup menu Setup menu 4 7 Initialize setting Returns the ...

Page 91: ... Parameter 1 Parameter 2 Parameter 3 Param 1 Ink Colour Values K Black C Cyan M Magenta Y Yellow c Light Cyan m Light Magenta W Cleaning Liquid Param 2 Type of Ink Values E Eco Solvent Eco Solvent Plus U Ultra X Cleaning Cassette Ink Remaining Values 0 100 Ink status for the ink cassette slots 1 8 Mode Indicated on the lower right corner Values UltraE Eco Eco ECOMIX Eco Solvent mixed with Eco Solv...

Page 92: ...nd media feed amount by operating the following keys F1 key Feeds media forward F2 key Moves the print head to the left F3 key Feeds media backward F4 key Moves the print head to the right ENTER key Determines the setup values then returns to the previous menu Refer to Setup menu Origin setting CANCEL key shifts to the previous menu Refer to Setup menu Notes When printing data from the hard disk t...

Page 93: ...st print 2 2 Maintenance status Maintenance status printing is being performed Refer to Maintenance record Test print 1 2 2 2 CANCEL key shifts to the previous menu Refer to Setup menu 5 4 2 4 Media setup menu Perform various settings for media MediaSet F1 Media CutSize F2 F3 TopFeed MediaCut F4 1 1 Setup items Parameters Description Type Sets the media type used for test printing Refer to Media t...

Page 94: ... 7 User 8 F4 2 2 Setup items Parameters Description User media 1 User media 2 User media 3 Types 1 2 User media 4 User media 5 User media 6 User media 7 Types 2 2 User media 8 To set the type of media used for printing For setup values of printing operation eight settings of user media 1 8 can be set Refer to User media menu Type 1 2 2 2 CANCEL key to shift to the previous menu Refer to Media setu...

Page 95: ...d height between the print head and the media Refer to Head Height menu User media 1 8 1 3 Stiff Makes the setting for the absorbing power of the media to the printing board depending on the hardness of the media Refer to Stiffness menu Thickness Makes the setting on the width of the media to be used Refer to Thickness menu Heater Sets the temperature of the Heater Refer to Heater Menu Drier Sets ...

Page 96: ...s menu CANCEL key Cancels the setting value and moves the screen to the previous menu Refer to User media menu 5 4 2 8 InkDry menu Sets the waiting period between the end of operation and the start of next printing in order to let the printed media dry InkDryTime 0 sec 60 min F2 30 sec F4 F2 F4 ENTER Setup items Parameters Description InkDryTime 0 to 30 sec to 270 sec to 60 min To change the InkDr...

Page 97: ... 700µm 0 7mm to 1000µm 1 0mm HeadHeight Refer to User media menu Notes Set the height of the head in relation to the thickness of the media o If the setting is set to High and the print is created on thin media good quality print results will not be achieved o If the setting is set to Low and thick media is used the media and print head will come into contact and may result in damage to the produc...

Page 98: ...y to cancel the setup value and to shift to the previous menu Refer to User media menu 5 4 2 12 Heater menu Sets the temperature of the Heater Heater A OFF 50 C F2 50 C F4 F2 F4 ENTER Use the F2 or F4 key to select the requested temperature for the Heater Notes The default setting for the heater is set to 50 C The function of the heater A Warming the transfer paper before entering the pressure rol...

Page 99: ...2 or F4 key to select the requested temperature for the Post Fixer 5 4 2 15 Drier menu Set the temperature of the Drier Drier D OFF 50 C F2 50 C F4 F2 F4 ENTER Use the F2 or F4 key to select the requested temperature for the Drier Notes The default setting for the drier is set to 50 C The function of the drier D Heating the printed transfer paper evaporates the water fast enough so that the print ...

Page 100: ...1 Setup items Parameters Description Print1 Performs printing by media feed compensation A correction pattern with a width of 0 20 in steps of 0 10 is printed around the center of the correction value currently set Refer to Printing by Media feed compensation menu Change Changes the media feed compensation value The menu changes to the Change Media Feed Correction Value menu Refer to Change media ...

Page 101: ...R key to confirm setup value then shifts to the previous menu CANCEL key to cancel setup value then shifts to the previous menu Refer to Media feed compensation menu 5 4 2 19 Printing by Media feed compensation menu Performs printing by media feed compensation Dist Adj Printing CANCEL Setup items Parameters Description Data printing Now printing by media feed compensation Wait for a while until pr...

Page 102: ... to Media setup menu Notes When using sheet media other than recommended media set to blank form vertical or blank form horizontal The following size of sheet media can be set o ISO series A0 A1 A2 A3 A4 o JIS series B1 B2 B3 B4 o ARCH series A B C D 5 4 2 21 Top feed menu Sets the amount of media to be fed when printing begins Make this setting when using roll media TopFeed 0 mm 400 mm F2 0 mm F4...

Page 103: ...u Notes For the situations shown below the media cut settings are always changed to Off regardless the previous settings o When Take up system or Roll up roll off system is set for the media detection settings Media detection menu When using the media shown below set the media cut setting to Manual If set to Auto the following errors may occur o Cloth material The cloth fiber is not completely cut...

Page 104: ...Parameters Description Colour mode To set the number of colours used for printing Refer to Colour mode menu Printing condition To set printing quality Refer to Printing quality menu Printing direction To set print head moving direction for printing Refer to Printing direction menu Printing mode 1 4 1 2 Repeat printing To make settings for the repeat print Refer to Repeat printing menu Printing mod...

Page 105: ...ndition F1 Diag2160 2880 x 1440 F2 F3 1440 x 2880 Diag2880 F4 Current parameter 360 x 360 4 4 Setup items Parameters Description 360 360dpi 720 360dpi 360 720dpi Condition 1 4 Diagonal 720dpi 720 720dpi 1080 1080dpi 1440 720dpi Condition 2 4 720 1440dpi Diagonal 1440dpi 1440 1440dpi 2160 1080dpi Condition 3 4 1080 2160dpi The display changes to interlace setup items after the print quality items s...

Page 106: ...previous menu Refer to Setup menu 5 4 3 5 Printing direction menu To set print head moving direction for printing Direction F1 UniDir BiDir F2 Current parameter BiDir 1 1 Setup items Parameters Description UniDir Prints in one direction BiDir Prints bi directionally Direction CANCEL key To shift to the previous menu Refer to Setup menu 5 4 3 6 Repeat printing menu To make settings for the repeat p...

Page 107: ...5 4 3 8 Interval time menu To set interval time for the repeat print IntervalTime 0 0 sec 5 0 sec F2 0 0 sec F4 F2 F4 ENTER Setup items Parameters Description Interval 0 0 sec to 0 1 to 5 0 sec To change interval time by operating the following keys F2 key Increases the setup value F4 key Decreases the setup value ENTER key Confirms the setup value shifts to the previous menu CANCEL key Cancels th...

Page 108: ...minator To set the functions for when printing has been completed for printer commands included in printing data Refer to Terminator menu ImageResolu Makes settings for image resolution while printing with image data Refer to Image resolution menu OnlineTimer Makes settings for the time between the end of receiving printing data from a computer and recognizing the end of printing data Refer to Onl...

Page 109: ... 1 1 Setup items Parameters Description 0 010mm To set the printing units to 0 010mm 0 025mm To set the printing units to 0 025mm Print step To shift to the previous menu Refer to Command setup menu Notes Please note that some software packages use the step per mm terminology in which a program step of 0 025 mm corresponds with 40 steps per mm and a program step of 0 010 mm with 100 steps per mm 5...

Page 110: ... the data Terminator To shift to the previous menu Refer to Command setup menu 5 4 3 15 Image resolution menu To set resolution for image data for printing Resolu F1 360dpi 600dpi F2 F3 720dpi 1080dpi F4 Current parameter 360dpi 1 2 Resolu F1 1200dpi 1440dpi F2 F3 2160dpi 2880dpi F4 Current parameter 360dpi 2 2 Setup items Parameters Description 360dpi 600dpi 720dpi Image resolution 1 2 1080dpi 12...

Page 111: ...ys F2 key Increases the setup value F4 key Decreases the setup value ENTER key Confirms the setup value shifts to the previous menu CANCEL key Cancels the setup value shifts to the previous menu Refer to Command setup menu 5 4 3 17 Overwrite menu To set the printing method for areas where figures overlap on the printing data Overwrite F1 Last Mix F2 Current parameter Last 1 1 Setup items Parameter...

Page 112: ... result in dark prints Halftone To shift to the previous menu Refer to Command setup menu 5 4 3 19 Layout setup menu Makes various settings on layout function Notes The layout function automatically determines the size of printing data sent from the computer and then determines the amount of roll media required without wasting media If sheet media has been loaded the layout function is disabled La...

Page 113: ...ted so that the center of the region is the same as the center of the media Layout method To shift to the previous menu Refer to Layout setup menu 5 4 3 21 Joint printing menu To set joint printing Joint F1 ON OFF F2 Current parameter OFF 1 1 Setup items Parameters Description Off Does not perform stitching print On Performs stitching print Joint Shifts to the previous menu Refer to Layout setup m...

Page 114: ...for printing data Refer to Scale menu Mirror To draw reversed printing data Refer to Mirror menu Function setup CANCEL key Shifts to the previous menu Refer to Setup menu 5 4 3 24 CMY Æ K menu To replace CMY values with K Black CMY K F1 No Yes F2 Current parameter Yes 1 1 Setup items Parameters Description No If MH GL GL2 are set on the Command Settings menu be sure to use CMY mixed colours ink If...

Page 115: ...he setting value F4 key Reduces the setting value ENTER key Sets the setting value and moves the screen to the previous menu CANCEL key Cancels the setup value shifts to the previous menu Refer to Function setup menu 5 4 3 26 Mirror menu To set this to print reversed printing data Mirror F1 OFF Y ON F2 Current parameter OFF 1 1 Setup items Parameters Description Off No reversal of printing data Y ...

Page 116: ...u To set roll media length Roll1 1 m 99 m F2 30m F4 F2 F4 ENTER Setup items Parameters Description Roll media 1 4 1 m to 30 m to 99 m To change roll media length by operating the following keys F2 key Increases the setup value F4 key Decreases the setup value ENTER key Confirms the setup value shifts to the previous menu CANCEL key Cancels the setup value shifts to the previous menu Refer to Roll ...

Page 117: ...arameters Description IP address To set the IP address of the product Refer to IP address menu Subnet mask To set the subnet mask of the product Refer to Subnet mask menu Gateway To set the IP address of the connected gateway Refer to Gateway menu Network 1 2 DHCP To make the settings for the DHCP function of the network server Refer to DHCP menu MAC address The MAC address of the network interfac...

Page 118: ... previous menu CANCEL key Cancels the setting value and moves the screen to the previous menu Refer to Network setting menu 5 4 4 6 Subnet mask menu Set the subnet mask of the product SubnetMask F1 255 255 255 255 F2 F3 F4 1 1 Setup items Parameters Description Subnet mask 000 000 000 000 255 255 255 000 255 255 255 255 Use the following keys to change the Subnet Mask F1 key Moves one digit to the...

Page 119: ...s the setting value and moves the screen to the previous menu Refer to Network setting menu 5 4 4 8 DHCP menu To make the settings for the DHCP function of the network server DHCP F1 Off On F2 Current parameter Off 1 1 Setup items Parameters Description Off Set when DHCP function is unavailable On Set when DHCP function is available IP address of the product is automatically allocated by the netwo...

Page 120: ...Detection F2 F3 OnCleaning Width F4 1 1 Utility F1 Prn Wipe F2 1 1 Setup items Parameters Description ErrorDisplay To set display method to the operation panel when a minor error occurred Refer to ErrorDisplay menu Media detection When media has been initialized to perform detection of width and front edge of the media Refer to Media detection menu Power on cleaning When cleaning should be automat...

Page 121: ...ia detection automatically OFF No media detection Take up mechanism Use this setting if using the winding system and the media is most right loaded RollFeed Use this setting if using the winding system and the media is center loaded media detect CANCEL key to shift to the previous menu Refer to Utility menu Notes The default setting is Rollfeed as a result of the standard UW W 100 with your unit W...

Page 122: ...s 50 model 210mm 1273mm 64 model 210mm 1651mm 87 model 210mm 2240mm Notes On the media width menu If a value larger than the width of the media has been set media or the product may be contaminated by the ink during printing If a value smaller than the width of the media has been set media may not be cut correctly Width 210 mm 1273 mm F2 841 mm F4 F2 F4 ENTER Setup items Parameters Description 50 ...

Page 123: ...To start printing on media which is pre heated SmartTop F1 Off ON F2 Off 1 1 Setup items Parameters Description Off No media feed of 5 centimeters Smart Top ON A media feed of 5 centimeters CANCEL key to shift to the previous menu Refer to Utility menu 5 4 5 8 Auto cleaning menu Printer performs an automatic cleaning before or during printing Or during an idle period of 1 hour of more AutoClean F1...

Page 124: ...h is automatically performed after 10 minutes of idle and before shut down of the printer CapCycle F1 OFF 24hours F2 1 hour F4 F2 F4 ENTER Setup items Parameters Description OFF No tubing flush will be performed Cap Cycle 1 24 hours Every 1 24 hours adjustable a tubingflush is performed CANCEL key To shift to the previous menu Refer to Setup menu ...

Page 125: ...rameters Description Write mode To set writing method of printing data to the hard disk and printing method Refer to Write mode menu Re print Set this when you want to draw the printing data saved on the hard disk Refer to Re print menu Delete Set this when deleting the printing data saved on the hard disk Refer to File delete menu File management 1 2 Re name To change file name of the printing da...

Page 126: ... printing data cannot be written to the harddisk WriteMode F1 OFF Write Prn F2 F3 Write Prn WriteOnly F4 Current parameter OFF 1 1 Setup items Parameters Description Off No writing to the hard disk Performs printing immediately Writing Printing Prints while writing the data to the hard disk Printing after writing Prints after writing the data to the hard disk Writes the data to the hard disk witho...

Page 127: ...t will be used during the printing data write If an ink cassette with different colours or type is used it will not print correctly Reprint F1 TEMPFILE000 F2 F3 0num F4 Select ENTER Setup items Parameters Description File name To select file name to be printed by operating the following keys F1 key to select file name with back feed way F3 key to select file name with forward feed way Number 0 to ...

Page 128: ...eleted file again send the printing data to the hard disk again Re print menu is displayed if a hard disk has been installed Delete F1 TEMPFILE00 F3 SELECT ENTER Setup items Parameters Description Delete File name To select the file to be deleted by operating the following keys F1 key To select file name with back feed way F3 key To select file name with forward feed way ENTER key Deletes selected...

Page 129: ...up value The following messages are displayed on the operation panel CANCEL key Cancels setup value shifts to the previous menu Refer to File management setup menu TEMPFILE000 F1 TEMPFILE000 F2 F3 T F4 JKLMNOPQRS UVWXYZ01234 Setup items Parameters Description Characters you want to change To select characters you want to change by operating the following keys F1 key To select characters you want t...

Page 130: ...at is not performed CANCEL key Cancels setup value shifts to the previous menu Refer to File management setup menu Format Yes To perform formatting Format Format Harddisk ENTER or CANCEL Setup items Parameters Description ENTER key Product starts formatting The following messages are displayed on the operation panel Format Format HardDisk After formatting to shift to the previous menu Refer to Fil...

Page 131: ...u to the factory setting Refer to Layout Setup Initialize menu Func Returns parameters in the function setup menu to the factory setting Refer to Function setup Initialize menu Roll media Returns parameters in the roll media setup menu to the factory setting Refer to Roll media setup Initialize menu Initialize 2 3 Interface Returns parameters in the Centronics setup menu to the factory setting Ref...

Page 132: ...setup menu are set to the factory default settings MediaSet F1 No OK F2 Current parameter No 1 1 Setup items Parameters Description NO No initialization OK To perform initialization Media setup Initialize After setting to shift to the previous menu Refer to Initialize setup menu 5 4 5 19 Printing mode initialize menu Setup values of Printing mode menu are set to the factory default settings PrintM...

Page 133: ...tup values of Layout Setup menu are set to the factory default settings Layout F1 No OK F2 Current parameter No 1 1 Setup items Parameters Description NO No initialization OK To perform initialization Layout Setup Initialize After setting to shift to the previous menu Refer to Initialize setup menu 5 4 5 22 Function setup Initialize menu Setup values of Function setup menu are set to the factory d...

Page 134: ...Initialize menu Setup values of Centronics menu are set to the factory default settings Centro F1 No OK F2 Current parameter No 1 1 Setup items Parameters Description NO No initialization OK To perform initialization Centronics Initialize After setting to shift to the previous menu Refer to Initialize setup menu 5 4 5 25 Network Initialize menu Setup values of Network menu are set to the factory d...

Page 135: ... File management menu are set to the factory default settings FileMng F1 No OK F2 Current parameter No 1 1 Setup items Parameters Description NO No initialization OK To perform initialization File management initialize After setting to shift to the previous menu Refer to Initialize setup menu 5 4 5 28 WEB password initialize menu Return the WEB password setting value to the factory default setting...

Page 136: ...ing for online function check DataDump F1 Start End All F2 1 1 Setup items Parameters Description Start End Notes Dump printing is used by service persons to check the functions of the printer Do not use this function for normal printing All Data Dump CANCEL key to exit Dump Mode to shift to the previous menu Refer to Setup menu ...

Page 137: ...n Head Wash To perform a head cleaning Refer to Head Wash menu Ink Load To load ink Refer to Ink Load menu Ink Manager 1 2 Ink Change To change ink type Refer to Ink Change menu InkSupply To set Inksupply on or off For future use Refer to InkSupply menu ChipMgr To switch between cassette and printer mode Colormode To set the colour mode Only available in ChipMgr Printer mode Refer to Colormode men...

Page 138: ...se the Ink Load to load ink The process consists of several cleaning loadings several air loadings and one ink loading On the display of the operation panel a time indication is mentioned on the fourth line Message Time 65 Time 90 Please remove cart Ink Discharge 6 7 Please insert Cleaning cart During washing wait for a while 22 29 Remove cassettes During washing wait for a while 6 7 The end 5 4 6...

Page 139: ...consumption of ink and cleaning liquid it is recommended to change ink types by using the Ink Change cycle The process consists of several cleaning loadings several air loadings and one ink loading On the display of the operation panel a time indication is mentioned on the fourth line Message Time 65 Time 90 Please remove cart Ink Discharge 1 1 Please insert Cleaning cart During washing wait for a...

Page 140: ... menu ChipMgr F1 Cassette Printer F2 Cassette 1 1 Setup items Parameters Description Cassette Sets the printer in the cassette mode Printer Sets the printer in the printer mode ChipMgr CANCEL key shifts to the previous menu Refer to Ink Manager menu 5 4 6 8 Colormode menu Only available in ChipMgr Printer mode Colormode F1 2 4 1 6 F2 F3 1 8 2 4 1 1 Setup items Parameters Description 2 4 4 Colour m...

Page 141: ...tup menu 5 4 7 2 Wiper clean menu To clean the cleaning wiper Notes Refer to Cleaning the cleaning wiper for details regarding the procedure for cleaning the cleaning wiper WiperClean F1 No Yes F2 Current parameter No 1 1 Setup items Parameters Description No Do not clean the cleaning wiper To shift to the previous menu Refer to Setup menu Yes To clean the cleaning wiper Wiper clean CANCEL key shi...

Page 142: ...fer to Replacing the waste liquid tank for details regarding the procedure for changing the waste fluid tank Changed wasted ink tank ENTER or CANCEL Setup items Parameters Description Cancel Do not change the tank To shift to the previous menu Refer to Setup menu Enter When tank has been changed Tank change CANCEL key shifts to the previous menu Refer to Setup menu ...

Page 143: ...equence 1 The head is moved away from the capping position 2 Pump sequence is started 3 Pumps are stopped and head is re capped The tubing flush can be started via the TubingFlush menu SetupMenu F1 CutterChg WiperClean F2 F3 TankChg TubingFlush F4 6 7 Notes A tubing flush will also performed before powering OFF the printer On the display appears TubingFlush Tubing flushed ENTER The pumps work for ...

Page 144: ...1 Version Check menu To check the installed firmware version VersionCheck RJ rh x xx Heat Sys y yy Setup items Parameters Description Version Check CANCEL key shifts to the previous menu Refer to Setup menu x xx firmware version of the RJ main board y yy firmware version of the heating board ...

Page 145: ...The printer works as follows Ready to print F1 Heaters Cleaning F2 F3 Cut Feed LeverUp F4 User1 xxxm By pressing the F1 key you will have direct access to control or change the heaters temperatures After pressing the F1 key in the normal status the operation panel will mention the following Heaters F1 A S 50 R 50 F3 D S 50 R 50 SET ON F4 heater message Heaters SET ON heater message The heater mess...

Page 146: ...F2 key on the operation panel The display will mention the following Fixer B OFF 70 C F2 50 C F4 F2 F4 ENTER Press the F2 key to decrease the temperature Press the F4 key to increase the temperature Press the ENTER key to confirm the requested temperature change Press the CANCEL key to leave the menu without changing the heater settings 5 5 1 3 Change the post fixer temperature To change the tempe...

Page 147: ...ENTER 5 5 1 5 Activate deactivate heaters In the second menu press the F1 key to activate or deactivate all heating elements In case the heating elements are activated the display will mention SET OFF By pressing the F4 key you can deactivate the heating elements The display will mention SET ON In case the heating elements are deactivated the display will mention SET ON By pressing the F4 key you ...

Page 148: ...3 key of the operation panel To shift to the Cut and Feed menu Cut Feed Cut F3 Forward Backward F4 Step 3 Press the F3 key or the F4 key on the operation panel The product will perform following operations Setup items Key name Parameters Description F3 Forward Feeds media forward Cut Feed F4 Backward Feeds media backward End of the feeding media procedure Notes If Take Up Roll is set in the media ...

Page 149: ...erUp F4 User1 xxxm Status of the printer Operation after the F4 key has been pressed The pressure rollers have been lowered The MEDIA SET lamp turns off The pressure rollers are lifted The MEDIA SET lamp will turn on orange The pressure rollers have been raised The MEDIA SET lamp turns on orange The pressure rollers are lowered The MEDIA SET lamp will turn off Notes You can also switch the up and ...

Page 150: ...or three seconds Printmode 1 Condition 360x360 2 Interlace 1pass 3 Direction UniDir No Position Description Reference 1 Line 2 The printing quality is displayed Refer to Printing quality menu 2 Line 3 The interlace method is displayed Refer to InterLace Setup menu 3 Line 4 The printing direction is displayed Refer to Printing direction menu Step 2 When the printing mode display closes the product ...

Page 151: ...5 6 2 On the fly adjustments Note When heaters are ready the printer will start printing Definition Parameter adjustments made while printing 5 6 2 1 On the fly step adjustments When to use In case of overlapped printing images or white lines on printing image the step should be adjusted This is possible while printing How to use Step 1 Go to the Printing menu Step 2 Press the F1 button when the m...

Page 152: ...le below Change 90 00 110 00 F2 110 00 F4 F2 F4 ENTER Decision table for step adjustment When there is then overlap on the printed image increase the value white lines on the printed images decrease the value End of the step adjustment procedure Note For more details about step adjustment please refer to 5 3 5 Distance adjustment page 86 ...

Page 153: ...ect the heads to be cleanded Select the heads with the F1 key The current head selection will be displayed in the lower right corner of the display To deselect one or more heads select the concerned head again It will disappear from the list Cleaning F1 Æ Select head ALL Å F2 F3 Æ Normal 1 2 3 4 5 6 7 8 Æ Selected heads F1 To select head F2 Choose which heads need to be cleaned ALL head 1 2 3 4 5 ...

Page 154: ...hen the following screen appears Printing Dist Adj Cleaning F3 Æ A T B T C T D T Wait Init Heat Sys Step 3 Following screens see below will be displayed Heaters 1 2 F1 Æ A S50 T B S40 T F2 F3 Æ C S40 T D S50 T F4 Wait Init Heat Sys Heaters 2 2 F1 Æ SET OFF Wait Init Heat Sys Step 4 Change the value of one or more heaters or turn them all off End of the on the fly heaters adjust Note For more detai...

Page 155: ... desired position When roll media has been set If OFF is set on the cut media menu If Take Up Roll has been set in the media detection setup menu When sheet media has been set Follow the 4 steps below to cut the media Step 1 Make sure that the MEDIA SET lamp on the operation panel is off Ready to print Heaters Cleaning F3 Cut Feed LeverUp User1 xxxm Step 2 Press the F3 key on the operation panel S...

Page 156: ...the printer 156 AP 75037 Rev 1 1 24 04 2006 Step 4 Press the F1 key on the operation panel Media Cut ENTER or CANCEL The media is cut at its position when the ENTER key has been pressed End of the media cutting procedure ...

Page 157: ...a is automatically transferred to the media cutting position Ready to print Heaters Cleaning F3 Cut Feed LeverUp User1 xxxm Step 2 Press the F3 key on the operation panel Shift to the cut and feed menu Cut Feed Cut F3 Forward Backward F4 Step 3 Feed media to the desired position according to the procedure in Feeding media Cut Feed F1 Cut Forward Backward F4 Step 4 Press the F1 key on the operation...

Page 158: ...ia be careful of the following Incorrect handling can result in injury to the hands and fingers from the cutting blade Step 6 Press the ENTER key of the operation panel The unit enters the normal status Print OK Heaters Cleaning Cut Feed LeverUp User1 xxxm End of the media cutting procedure ...

Page 159: ... Message type error display and solutions 168 6 3 2 1 Error messages regarding media feeding 168 6 3 2 2 Error messages regarding warnings of the remaining ink 168 6 3 2 3 Other error messages 169 6 3 3 Data error display and solutions 169 6 3 4 Command error display and solutions 170 6 3 5 Error requiring a restart 170 6 4 When media jams occur 172 6 4 1 How to remove a piece of media cut media 1...

Page 160: ...the power cable in Plug in the power cable Refer to Connecting the power cable 2 The AC power does not match the specified voltage Use the printer at the specified voltage Refer to Connecting the power cable 3 The front cover is open Close the front cover Refer to Media handling 2 The printer does not work after media has been loaded No Possible cause Solutions References 1 The front cover is open...

Page 161: ...cting the printer to your PC 5 Printouts are partially blurred or missing Note You may not obtain reasonable quality with media other than recommended media No Possible cause Solutions References 1 The media is damped 2 You used folded creased or curled media Replace with new media Refer to Replacing media 3 Check the media for curling or lift off Use the recommended media When using media other t...

Page 162: ...g media other than recommended media set the following items in the media setting menu Media HeadHeight Stiff Refer to Media type Refer to Menu setup on the operation panel 8 Roll media cannot be cut correctly No Possible cause Solutions References 1 The edge of the cutting blade is not sharp Replace the cutting blade Refer to Replacing the cutting blade 2 The roll media has static electricity Rem...

Page 163: ...id not use recommended media Use recommended media Refer to Media type 2 The loading position of the media is not correct Load the media correctly Refer to Loading media 3 Foreign material such a piece of media is attached to the pressure rollers Clean the pressure rollers Refer to Cleaning the inside of the printer 4 You used the printer in direct sunlight or other locations not appropriate for t...

Page 164: ...7 You used media folded creased damaged tore curled Replace the media Refer to Cautions on handling media 13 Tracing media or other thin media cannot be detected No Possible cause Solutions References 1 You did not use recommended media Use recommended media Refer to Media type 2 You used the printer in direct sunlight or other locations not appropriate for the specified environment Use the printe...

Page 165: ...hat it matches the setting on the computer Refer to System requirements 4 The type of command that is currently set does not match the command of a computer or a driver Match the command setting of the printer to the environment of a computer or a driver Refer to Menu setup on the operation panel 17 The printed lines are blurred No Possible cause Solutions References 1 You did not use recommended ...

Page 166: ...ry minor adjustments for image quality Try minor adjustments for image quality Refer to Alignment 20 Bubbles near the Heaters No Possible cause Solutions References 1 You did not use recommended media Use recommended media Refer to Media type 2 You did not set the correct heater Lower the temperature or turn off the Heater Refer to controlling the heater elements 21 Top Feed problem No Possible ca...

Page 167: ...printer is printing 6 Warning Waste Ink Tank Replace the waste liquid tank Refer to Replacing the waste liquid tank 7 Warning Ink Tube Life Contact the Océ representative where you bought the printer or OCÉ s technical support center 2 Displays of the operational status 2 The following operational status is displayed between the first and the third line of the operation panel Ink Refill Wait for a...

Page 168: ...the printer The printer stops Reload the media Refer to Loading media 3 End Of Roll Roll media runs out The printer stops Load new roll media Refer to Replacing media 4 Cover Open The front cover is open The printer stops Close the front cover 5 Please Set Media The pressure roller has been raised There is no media Set the media and lower the pressure roller 6 Media JAM Error The media jammed The ...

Page 169: ...verting or printing data Consider increasing the memory capacity Notes The shows the colour of the ink causing the error according to the following codes 1 8 ink cassette slot number Refer to Installing ink cassettes All All ink cassettes 6 3 3 Data error display and solutions Following are data errors and possible solutions during printer operations Data errors are displayed when a communication ...

Page 170: ...r refer to the computer s operation manual 6 3 5 Error requiring a restart Following are descriptions and solutions requiring a restart Errors requiring a restart are displayed when the following fatal error has occurred during printer operation Foreign material disturbing the printer operation is involved in the printer An electrical circuit such as board motor or sensor failure has occurred An e...

Page 171: ...dust are involved in the driving system remove them 2 Make sure that the replaced parts are correctly installed 3 Power OFF the printer After 10 seconds or more power it back ON Refer to When media jams occur Refer to Replacing consumables Note in error messages are code numbers indicating what kind of error occurred may indicate the command code of the error For the settings on a computer refer t...

Page 172: ...displayed on the operation panel Please Set Paper Heaters Cleaning Cut Feed LeverUp User1 xxxm Note For raising or lowering the pressure rollers you can use the foot switch instead of the operation panel Step 2 If a piece of media or media dust is stocked in the printer open the front cover and remove the piece of media or media dust Caution Be sure not to pinch your fingers while opening and clos...

Page 173: ...9 7 2 3 1 Replacing the wipers 179 7 2 3 2 Replacing the sponge in the spitting box 181 7 2 4 Every 6 months maintenance 183 7 2 4 1 Change upper sponge at back of the capping station 183 7 2 5 Replacing the cutting blade 185 7 2 5 1 Replacement time 185 7 2 5 2 Replacement procedure 185 7 2 6 Replacing the waste liquid tank 188 7 3 Maintenance services done by a service technician 190 7 4 Cleanin...

Page 174: ...3 Swabs 50 4 Polyknit wiper 300 7 2 PERIODICAL SERVICE DONE BY THE END USER This section describes the periodical services required for this machine Purpose The periodical services ensure stable printout quality of the machine What it is In the periodical services some service parts may be checked cleaned or replaced Cycles Maintenance cycles No Action Frequency 1 Cleaning the edges of the caps an...

Page 175: ...periods will come earlier 7 2 1 Weekly Maintenance 7 2 1 1 Clean the edges of the caps and the area around the caps Procedure 4 steps Step 1 Power ON the printer and go to the WiperClean Menu DON T press enter when in it WiperClean Changed Wiper ENTER This will cause the unlocking of the carriage Step 2 Clean the edges of the caps 1 with the cleaning swab 2 if necessary use some Eco solvent cleani...

Page 176: ...ged Wiper ENTER The head will cap in and be locked End of the procedure 7 2 1 2 Cleaning around the bottom of heads Procedure 5 steps Step 1 Open the left maintenance covers by removing the four screws Step 2 Power ON the printer and go to the WiperClean Menu DON T press enter when in it WiperClean Changed Wiper ENTER This will cause the unlocking of the carriage Step 3 Slide the carriage into the...

Page 177: ...the image below Caution Make sure you do not touch the nozzle plate this would lead to poorer print quality We recommend to wear gloves 2 See below 1 Swab 2 Gloves Step 5 Press the ENTER key in the active display WiperClean menu WiperClean Changed Wiper ENTER The head will cap in and be locked End of the cleaning around the bottom of the heads procedure ...

Page 178: ...when in it WiperClean Changed Wiper ENTER This will cause the unlocking of the carriage Step 2 Clean the wipers 3 with a polyknit wiper 2 use some Eco solvent cleaning liquid to remove drops of ink Caution We recommend to wear gloves 1 See below 1 Gloves 2 Polyknit wiper 3 Wiper Step 3 Press the ENTER key in the active display WiperClean menu WiperClean Changed Wiper ENTER The head will cap in and...

Page 179: ... when in it WiperClean Changed Wiper ENTER Going to the WiperClean menu will unlock the head Step 2 Slide the carriage to the left side of the machine Step 3 Remove the old wipers with a pair of tweezers Step 4 Before inserting a new wiper moisten the wiper with eco solvent liquid See picture below Step 5 Standing in front of the printer hold the wiper as shown on the image below ...

Page 180: ...mage below Step 8 Close the front cover and press the ENTER key in the active display WiperClean menu WiperClean Changed Wiper ENTER The head will cap in and be locked Note Be careful not to break the lips of the wiper arm while installing the wipers Do not touch the wipers with your bare hands to avoid fat or dirt get in contact with the wipers and the nozzle plate Use a pair of tweezers to avoid...

Page 181: ...cedure 5 steps Step 1 Go to the WiperClean menu and DON T press enter when in it WiperClean Changed Wiper ENTER Going to the WiperClean menu will unlock the head Step 2 The carriage moves to the waiting position for replacing the flushing sponge Step 3 Remove the old absorbents with tweezers See image below 1 Sponge code number 29801281 2 Tweezers 3 Gloves Next step on next page ...

Page 182: ...he 2 holes are on the right side of the flushing box and that the pins of the black box are in the holes of the absorbent 1 Two holes 2 Pin of black box Step 5 Close the front cover and press the ENTER key in the active display WiperClean menu WiperClean Changed Wiper ENTER The head will cap in and be locked End of the procedure ...

Page 183: ...Procedure 4 steps Step 1 Go to the WiperClean menu and DON T press enter when in it WiperClean Changed Wiper ENTER Going to the WiperClean menu will unlock the head Step 2 Remove the two screws fixing the sponge 1 1 Screws fixing the sponge 1 Step 3 Replace the sponge and tighten it again to the plate with the two screws 1 Capping sponge 2 Plate ...

Page 184: ...enance 184 AP 75037 Rev 1 1 24 04 2006 Step 4 Close the front cover and press the ENTER key in the active display WiperClean menu WiperClean Changed Wiper ENTER The head will cap in and be locked End of the procedure ...

Page 185: ...splay on the operation panel shows the normal status The MEDIA SET light on the operation panel goes off Step 2 Follow Menu setup on the operation panel and display the cutting blade replacement menu on the operation panel Refer to Cutter change menu CutterChg No Yes F2 1 1 Step 3 Select Yes by pressing the F2 key on the operation panel The printer prepares for cutting blade replacement The carria...

Page 186: ... strongly or release it suddenly Doing so may cause the spring incorporated in the cutting blade holder to fly off Do not push in the cutting blade holder Doing so may cause the cutting blade to damage the inside of the printer 1 Cutting blade holder lever 2 Cutting blade holder Step 6 Take out the cutting blade Notes Do not touch the edge of the cutting blade to avoid injury Do not drop the cutti...

Page 187: ... holder Doing so may cause the cutting blade to damage the inside of the printer Attach the cutting blade holder lever correctly referring to the diagram below If it is not attached correctly errors may occur If an error occurs make sure that the cutting blade holder lever is attached correctly Step 9 Close the front cover Step 10 Press the ENTER key on the operation panel The carriage returns to ...

Page 188: ... Heaters Cleaning F2 F3 Cut Feed LeverUp F4 User1 0m The head will cap in and be locked 2 Replacement Procedures Follow the steps below to replace the waste liquid tank Step 1 Check the following if the power of the printer is ON Printer is not printing Operation panel is in normal status Media setting light on the operation panel is off Step 2 Follow Menu setup on the operation panel and display ...

Page 189: ...stic bag and follow the local regulations when disposing Step 5 Open the cap of a new waste liquid tank and put the tank to the printer Step 6 Press the ENTER key on the operation panel The printer returns to menu 6 7 The printer returns to the normal status by pressing the CANCEL key Ready to print Heaters Cleaning Cut Feed Lever Up User1 xxxm End of the procedure ...

Page 190: ...down cams when needed Every 6 months 4 Applying grease on the Y motor belt if needed Every 6 months 5 Applying grease on the roller path carriage if needed Every 6 months 6 Applying grease on the capping station cam and gears if needed Every 6 months 7 Removing dust in the fan area underneath the print platform Every 6 months 8 Changing the pumps Every 12 months 9 Changing the tubes from the pumps...

Page 191: ...ible unplug the power cord and then contact your local Océ representative Caution Be sure to power OFF the printer and unplug the power cable from the outlet before cleaning the printer Do not use thinner benzene alcohol or other active agents Doing so may result in damage or paint peeling from the casing Be careful not to spill water inside the printer Doing so may result in a short circuit Follo...

Page 192: ...llow the steps below Step 1 Open the front cover 1 Front Cover Step 2 Use a soft brush to carefully clean away any dust or dirt on the pressure rollers Note Do not blow off media dust inside the printer using an air dusting machine Doing so may cause noise to occur from inside the printer Step 3 Use a cloth soaked in cleaning liquid and squeezes it well wipe off media dust and ink from the platen ...

Page 193: ...t the media Step 1 Make sure that the state of the product is normal Caution Be sure not to pinch your fingers while opening and closing the front cover Step 2 Perform a nozzle check print Refer to 4 7 Testprinting page 62 for more info about performing a nozzle check print Step 3 Check if the print head referring to the diagram below Step 4 Check the printer is in the normal status Ready to print...

Page 194: ...rinter returns to the normal status Note We advise to let the printer rest for 5 10 minutes after a head cleaning procedure During that time the ink comes to a fully stabilized condition improving print quality considerably Ready to Print Heaters Cleaning Cut Feed LeverUp User1 xxxm Step 9 Perform a nozzle check again and check the print head Notes When there are still some missing nozzles after s...

Page 195: ...r Also movement after transport is not covered by the warranty Have two or more people to transport the printer 1 Before the transfer If you are using the stand follow the 5 steps below to transfer the printer Step 1 Make sure the printer is turned off Step 2 Make sure the head is in the right edge position capping position Step 3 Disconnect the power cable and all other cables Step 4 The four adj...

Page 196: ...form a nozzle check to check if the printer head has clogged Note To perform the nozzle check refer to 4 7 2 NozzleCheck page 64 Step 4 Perform a fine adjustment of image quality Note To perform an adjustment of image quality refer to 4 7 3 Alignment page 65 End of procedure 7 5 2 Transporting the printer When you transport the printer the printer should be repacked in the original box and packing...

Page 197: ...oduct Specifications 198 8 3 Interface Specifications 199 8 3 1 Centronics Bidirection Parallel Interface IEEE1284 Specifications 199 8 3 1 1 Interface Specifications 199 8 3 1 2 Table of parallel interface pin numbers and signals 199 8 3 1 3 Recommended Centronics cable specifications 199 ...

Page 198: ...l Control Options Uni Bi directional output Interweaving Mirror Output Multi Copy Ink Status Origin Control LCD Display Backlight LED 4 lines x 20 characters Take up System standard Automated Roll Media Core 2 3 Interface Centronics IEEE 1284 compatible Network High Speed Interface standard high speed interface card 4 Mb s Graphics Command Language RTL PASS MH GL MH GL 2 Power Consumption 1300 VA ...

Page 199: ...from printer Å Æ 20 SG 3 DATA2 To and from printer Å Æ 21 SG 4 DATA3 To and from printer Å Æ 22 SG 5 DATA4 To and from printer Å Æ 23 SG 6 DATA5 To and from printer Å Æ 24 SG 7 DATA6 To and from printer Å Æ 25 SG 8 DATA7 To and from printer Å Æ 26 SG 9 DATA8 To and from printer Å Æ 27 SG 10 ACK From printer Æ 28 SG 11 BUSY From printer Æ 29 SG 12 P ERROR From printer Æ 30 SG 13 SELECTED From print...

Page 200: ...em Specifications NetWork Type Ethernet IEEE802 3 NetWork I F 10 Base T 100 Base TX automatic switching RJ 45 connector twisted pair cable category 5 Protocol TCP IP Mode ftp lpr socket Functions Automatic protocol recognition Transmission speed up to 4 MB s Network environment setting by Web ...

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