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MacDon HC10, Original Instruction

The MacDon HC10 Operation and Parts Manual is available for free download on manualshive.com. This comprehensive manual provides detailed instructions and information on the HC10, ensuring users have a comprehensive understanding of its operation and maintenance. Download now to access this invaluable resource.

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Index

1624 .................................................................. 113
6634 .................................................................... 97
7674 .................................................................. 131
11142...........................................................123, 125
13125............................................................ 95, 127
13626................................................................... 95
14338................................................................... 99
14887...........................................................111, 113
16010................................................................... 99
16652................................................................. 127
17194...........................................................111, 113
18523....................................................... 95, 99, 133
18524................................................................... 99
18592............................................................ 97, 131
18593................................................................... 95
18597................................................................. 103
18599............................................................ 99, 109
18600............................................................ 97, 127
18636................................................................. 111
18637...........................................................123, 125
18638.................................................95, 97, 111, 113
18652................................................................. 103
18690................................................................. 131
18697.................................................... 109, 123, 125
18714................................................................. 113
18723................................................................... 99
19685................................................................... 99
19965.................................................... 109, 127, 131
19966................................................................. 127
21010................................................................. 129
21030.................................................... 107, 115, 119
21264................................................................. 131
21289.................................................... 101, 111, 113
21301................................................................... 97
21406............................................................ 95, 127
21469................................................................. 127
21471...................................... 101, 103, 109, 131, 133
21474...........................................................105, 109
21485................................................................. 131
21489............................................. 103, 109, 123, 125
21491.............................................................. 95, 97
21540............................................................ 95, 117
21558................................................................. 131
21567...........................................................123, 125
21585............................................................ 97, 101
21720................................................................... 97
21801................................................................. 129
21805................................................................. 119
21859................................................................. 129
21863...........................................................101, 127
21880............................................. 111, 113, 123, 125

21881.................................................... 103, 107, 129
21941................................................................... 97
21975................................................................. 105
23165................................................................... 99
26846...........................................................123, 125
30031.............................................................. 95, 97
30228...................................... 101, 105, 109, 127, 131
30280................................................................. 103
30282................................................................. 115
30314................................................................. 129
30441............................................................ 97, 123
30576.............................................................. 95, 97
30661................................................................. 129
30669................................................................. 131
30819................................................................. 129
30821................................................................. 103
30970................................................................. 107
30971...........................................................115, 119
30999...........................................................115, 121
38854...........................................................123, 125
40241...........................................................103, 107
40703...........................................................115, 119
40704...........................................................115, 119
42045................................................................. 127
42592................................................................. 127
44209................................................................. 129
47124................................................................... 95
49306................................................................. 129
49671................................................................. 131
50178...........................................................115, 121
50182.............................................................. 95, 97
50185......................................................97, 123, 125
50186......................... 101, 103, 109, 123, 125, 131, 133
50187................................................................... 95
50188................................................................... 99
50225..................................... 95, 97, 99, 127, 131, 133
100862 ............................................................... 129
101173 ............................................................ 95, 97
101898 .........................................................123, 125
102264 ................................................................. 99
102658 ................................................................. 97
103562 .......................................................... 97, 101
103576 .........................................................115, 121
103738 ............................................................... 129
105141 ....................................................97, 123, 125
105173 ................................................................. 97
108233 .........................................................115, 121
108268 .........................................................115, 119
109791 .........................................................115, 119
110737 ................................................................. 99
111978 ........................................... 107, 115, 119, 129

Summary of Contents for HC10

Page 1: ...HC10 Hay Conditioner Setup Operation and Parts Manual 215126 Revision A Original Instruction The Harvesting Specialists ...

Page 2: ...cation is based on the information available and in effect at the time of printing MacDon Industries Ltd makes no representation or warranty of any kind whether expressed or implied with respect to the information in this publication MacDon Industries Ltd reserves the right to make changes at any time without notice ...

Page 3: ...E MATERIAL PROVIDED BEFORE ATTEMPTING TO UNLOAD ASSEMBLE OR USE THE MACHINE Use this manual as your first source of information about the machine If you follow the instructions given in this manual your hay conditioner will work well for many years Use this manual in conjunction with your windrower and draper header manuals Use the Table of Contents and Index to guide you to specific topics Review...

Page 4: ...tion of this manual can be ordered from MacDon downloaded from the Dealer Portal https portal macdon com login required or downloaded from the MacDon International Website http www macdon com world 215126 ii Revision A ...

Page 5: ... definition of IMPORTANT and NOTE Tech Pubs 2 1 Definitions page 9 Added definition of D1 SP Series Header Engineering 2 2 Specifications page 11 Revised the following specifications Frame and Structure Header Now specifies a timed only double knife drive Added D1 Series headers Drives Main Conditioner Now 80 cc 4 9 cu in no flow divider was 51 83 cc 3 16 cu in hydraulic motor with 21 14 cc 1 29 c...

Page 6: ...ng the Feed Deck page 24 Step 4 page 24 Step 5 page 25 Revised steps and associated illustrations to correct the installation location of the bolt and nut Revised step to include more detailed part descriptions and or instructions for retrieving parts Tech Pubs 3 5 Installing the Feed Deck page 24 Step 6 page 25 Revised step to include more detailed part descriptions and or instructions for retrie...

Page 7: ...arms The left lifting arm must now be removed and reinstalled due to changes in design associated with the new conditioner drive motor MD 159661 ECN 57949 3 6 2 Installing Conditioner Windrower Method page 28 Step 32 page 32 Revised step to include more detailed part descriptions and or instructions for retrieving parts Revised step to include the nut Tech Pubs 3 6 2 Installing Conditioner Windrow...

Page 8: ...achine is considered to be off at this time To avoid bodily injury or death from unexpected start up of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason Tech Pubs 3 12 2 Checking Roll Gap page 48 Formatted content into steps Tech Pubs 3 12 3 Checking Roll Timing page 48 Removed the following DANGER and safety step ONLY becaus...

Page 9: ... 4 1 Detaching Hay Conditioner Windrower Method page 54 Replaced the following CAUTION with the following WARNING statement CAUTION To prevent accidental movement of windrower return GSL to N DETENT center steering wheel to lock shut off engine and remove key WARNING To avoid injury or death from unexpected start up of machine always stop the engine and remove the key from the ignition before leav...

Page 10: ...o include the new conditioner drive motor and hose assembly adapter plate ECN 57949 ECN 58813 4 4 2 Detaching Hay Conditioner Lifting Method page 58 Step 7 page 60 Revised step to include the nut Tech Pubs 4 4 2 Detaching Hay Conditioner Lifting Method page 58 Step 8 page 60 Revised step and associated illustration to correct the installation location of the bolt and nut Tech Pubs 4 5 Detaching Fe...

Page 11: ...tion before leaving the operator s seat for any reason Tech Pubs Adjusting Side Deflectors page 71 Step 1 page 71 Added safety step Shut down the engine and remove the key from the ignition Tech Pubs Adjusting Rear Deflector Fluffer Shield page 72 Changed the following statement from a DANGER to a WARNING for consistency To avoid bodily injury or death from unexpected start up of the machine alway...

Page 12: ...ected start up or fall of a raised machine always stop engine and remove key before leaving the operator s seat and always engage safety props before going under the machine for any reason Tech Pubs 5 7 2 Adjusting Drive Belt Pulley Alignment page 82 Refer to NOTE below Step 6 page 83 Revised NOTE and associated illustration to include new conditioner drive motor MD 159661 ECN 57949 5 7 3 Checking...

Page 13: ...nguish between similar bolts MD 103562 and MD 18523 ECN 57949 6 5 Cover and Supports page 98 Added the following part previously missing from the parts list and illustration MD 14338 Tech Pubs 6 6 Hydraulic Motor Mounts and Tensioner Motor MD 159661 page 102 Added new topic parts list and illustration to include the introduction of conditioner drive motor MD 159661 ECN 57949 6 7 Hydraulic Motor Mo...

Page 14: ...59661 ECN 58813 6 11 Hydraulic Completion Package Motor MD 159648 page 118 Removed the following discontinued seal kits from the parts list MD 135481 MD 111977 ECN 47629 6 11 Hydraulic Completion Package Motor MD 159648 page 118 Corrected the parts list and illustration as follows Corrected the quantity of cable tie MD 40704 to three Moved cable ties MD 40704 and MD 40703 on the parts illustration...

Page 15: ... MD 159734 Added MD 113611 Added additional MD 50225 ECN 58813 6 16 Mounting Brackets page 132 Corrected the location of one nutMD 50225 and bolt MD 18523 on the parts illustration Tech Pubs 7 1 8 Tapered Pipe Thread Fittings page 145 Step 4 page 145 Added flats from finger tight FFFT to step Tech Pubs 7 3 1 D1 Series Header 4 6 9 1 m 15 30 ft Timed Double Knife Single Reel Hydraulic Deck Shift HC...

Page 16: ...age 179 7 4 2 D1 Series Header 4 6 9 1 m 15 30 ft Timed Double Knife Single Reel Hydraulic Deck Shift and HC10 Motor MD 159648 page 183 7 4 3 D1 Series Header 9 1 m 30 ft Timed Double Knife Double Reel Hydraulic Deck Shift HC10 Motor MD 159648 and Upper Cross Auger page 187 7 4 4 D1 Series Header 9 1 m 30 ft Timed Double Knife Double Reel Hydraulic Deck Shift and HC10 Motor MD 159648 page 191 7 4 ...

Page 17: ...Shift HC10 Motor MD 159648 and Upper Cross Auger page 203 7 4 8 D60 D65 Header 9 1 m 30 ft Timed Double Knife Double Reel Hydraulic Deck Shift and HC10 Motor MD 159648 page 207 Index Added all serviceable part numbers to the index Tech Pubs 215126 xv Revision A ...

Page 18: ...er of the hay conditioner in the space below Hay Conditioner Serial Number ____________ Serial number plate A is located on the rear cover of the conditioner frame as shown below 1005038 A Figure 1 Serial Number Plate 215126 xvi Revision A ...

Page 19: ...ng Deck Brackets D115 D120 and D125 19 3 4 2 Installing Deck Brackets D60 D65 and D130 22 3 5 Installing the Feed Deck 24 3 6 Installing the Conditioner 26 3 6 1 Installing Conditioner Lifting Method 26 3 6 2 Installing Conditioner Windrower Method 28 3 7 Attaching Hydraulics 33 3 7 1 Attaching Hydraulics 4 6 m 15 ft Headers 33 3 7 2 Attaching Hydraulics All Headers Except 4 6 m 15 ft 36 3 8 Assem...

Page 20: ...Adjusting Roll Gap 68 4 9 3 Checking and Adjusting Roll Timing 69 4 9 4 Adjusting Conditioner Roll Tension 70 4 9 5 Forming Shields 70 Adjusting Forming Shield Height 71 Adjusting Side Deflectors 71 Adjusting Rear Deflector Fluffer Shield 72 Adjusting Deflector Fins 72 4 9 6 Unplugging the Conditioner 73 4 10 Storing the Hay Conditioner 74 Chapter 5 Maintenance 75 5 1 Preparation for Servicing 75 ...

Page 21: ... Washer MD 30441 122 6 13 Gears and Roll Coupling Assembly Old With Washer MD 130688 124 6 14 Forming Shields 126 6 15 Feed Deck and Pan 128 6 16 Mounting Brackets 132 Chapter 7 Reference 135 7 1 Torque Specifications 135 7 1 1 SAE Bolt Torque Specifications 135 7 1 2 Metric Bolt Specifications 137 7 1 3 Metric Bolt Specifications Bolting into Cast Aluminum 139 7 1 4 Flare Type Hydraulic Fittings ...

Page 22: ...Header 4 6 9 1 m 15 30 ft Timed Double Knife Single Reel Hydraulic Deck Shift HC10 Motor MD 159648 and Upper Cross Auger 179 7 4 2 D1 Series Header 4 6 9 1 m 15 30 ft Timed Double Knife Single Reel Hydraulic Deck Shift and HC10 Motor MD 159648 183 7 4 3 D1 Series Header 9 1 m 30 ft Timed Double Knife Double Reel Hydraulic Deck Shift HC10 Motor MD 159648 and Upper Cross Auger 187 7 4 4 D1 Series He...

Page 23: ...l indicates important safety messages in this manual and on safety signs on the machine This symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Carefully read and follow the safety message accompanying this symbol Why is safety important to you Accidents disable and kill Accidents cost Accidents can be avoided ...

Page 24: ...ided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury It may also be used to alert against unsafe practices CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may be used to alert against unsafe practices IMPORTANT Indicates a situatio...

Page 25: ...ve glasses or goggles Heavy gloves Wet weather gear Respirator or filter mask 1000005 Figure 1 3 Safety Equipment Be aware that exposure to loud noises can cause hearing impairment or loss Wear suitable hearing protection devices such as earmuffs or earplugs to help protect against loud noises 1010391 Figure 1 4 Safety Equipment Provide a first aid kit in case of emergencies Keep a properly mainta...

Page 26: ... machine function and or safety It may also shorten the machine s life To avoid injury or death from unexpected startup of the machine ALWAYS stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1000009 Figure 1 7 Safety around Equipment Keep service area clean and dry Wet and or oily floors are slippery Wet spots can be dangerous when working with...

Page 27: ...machine Make sure all components are tight and that steel lines hoses and couplings are in good condition before applying pressure to hydraulic systems Keep hands feet clothing and hair away from all moving and or rotating parts Clear the area of bystanders especially children when carrying out any maintenance repairs or adjustments Install transport lock or place safety stands under the frame bef...

Page 28: ...y high pressure Makeshift repairs will fail suddenly and create hazardous and unsafe conditions 1001207 Figure 1 12 Hydraulic Pressure Hazard Wear proper hand and eye protection when searching for high pressure hydraulic leaks Use a piece of cardboard as a backstop instead of hands to isolate and identify a leak If injured by a concentrated high pressure stream of hydraulic fluid seek medical atte...

Page 29: ...ir part displays the current safety sign Replacement safety signs are available from your MacDon Dealer Parts Department 1 6 1 Installing Safety Decals 1 Clean and dry the installation area 2 Decide exactly where you are going to place the decal 3 Remove the smaller portion of the split backing paper 4 Place the decal in position and slowly peel back the remaining paper smoothing the decal as it i...

Page 30: ......

Page 31: ...s and lays crop into a windrow and is attached to a windrower Hex key A tool of hexagonal cross section used to drive bolts and screws that have a hexagonal socket in head internal wrenching hexagon drive also known as an Allen key and various other synonyms HDS Hydraulic deck shift hp Horsepower JIC Joint Industrial Council A standards body that developed standard sizing and shape for original 37...

Page 32: ...knife drive Synchronized motion applied at cutterbar to two separately driven knives from a single hydraulic motor Torque The product of a force X lever arm length usually measured in Newton meters Nm or foot pounds lbf ft Torque angle A tightening procedure where fitting is assembled to a precondition finger tight and then nut is turned farther a number of degrees to achieve its final position To...

Page 33: ...l Operating Pressure Conditioner 17 0 20 7 MPa 2500 3000 psi Feed Deck 4 1 MPa 600 psi Conditioner Drive Hydraulic motor to belt driven roll to open timing gear system Header Size 4 6 m 15 ft 6 1 m 20 ft and 7 6 m 25 ft 9 1 m 30 ft Roll Speed 772 977 rpm 720 874 rpm 695 927 rpm Feed Draper Speed 437 553 fpm 407 495 fpm 393 525 fpm Roll Type Intermeshing steel bars Roll Diameter 233 mm 9 17 in 168 ...

Page 34: ...alled in Header A Hydraulics to Header B Lift Arms C Roll Timing Tool D Stand E Timing Gears F L Pins G Hydraulic Motor 1005145 A B C D E F G Figure 2 2 Back View of Hay Conditioner Installed in Header A Spacer B Mounting Bracket C Lifting Lugs D Mounting Bracket E Spacer F Rolls G Drive Belt Shield PRODUCT OVERVIEW ...

Page 35: ...der A Mounting Bracket B Roll Gap Adjusters C Feed Deck Motor D Mounting Bracket E Rock Grate F Feed Deck G Draper Tension Adjusters 2 1005147 A B C D E Figure 2 4 Swath Forming Shield A Side Deflector Adjusters B Side Deflectors C Height Adjust Strap D Fluffer Shield E Deflector Fins PRODUCT OVERVIEW ...

Page 36: ......

Page 37: ... meet or exceed the requirements specified below Using inadequate equipment may result in vehicle tipping or machine damage Table 3 1 Lifting Vehicle Requirements Minimum Lifting Capacity1 908 kg 2000 lb Minimum Fork Length 1524 mm 60 in 1005090 Figure 3 2 Feed Deck Bundle MD B4799 IMPORTANT Forklifts are normally rated for a load located 610 mm 24 in ahead of back end of the forks To obtain the f...

Page 38: ...ift to lift the first of three pallets of hay conditioner components off of the trailer deck 3 Back up until the forks and pallet clear the trailer and slowly lower to 150 mm 6 in from ground 4 Take to storage or setup area 5 Set pallet down securely on level ground 6 Check for shipping damage and missing parts 7 Repeat above steps for remaining pallets UNLOADING AND ASSEMBLY ...

Page 39: ...ation of the hay conditioner follow these steps 1005040 A Figure 3 4 Header Stand 1 Adjust header stand A to mid position 1005093 A Figure 3 5 Plastic Deflector 2 Trim the plastic deflector along creased line A on back of deflector for proper fit up to conditioner UNLOADING AND ASSEMBLY ...

Page 40: ...ar and slide forward so it engages the cutterbar 5 If the header is equipped with a cutterbar wearplate set the rock grate on top of the wearplate in front of the cutterbar then push down and forward to seat the rock grate onto the cutterbar 1003022 A Figure 3 7 Rock Grate Left Side 6 Retrieve two 1 2 in flange nuts and two 1 2 x 1 1 4 in carriage bolts from the loose parts package shipped with MD...

Page 41: ...1 4 in carriage bolts Install two lower brackets A and onto the inside of both center header legs with two 1 2 x 1 1 4 in carriage bolts and two 1 2 in flange nuts B in each bracket 1031036 A B E C D Figure 3 9 Upper Bracket 15 Foot Header Shown 2 Retrieve the following parts from the loose parts package shipped with MD B4799 Right bracket One spacer Two 5 8 in flange nuts One 5 8 x 7 1 2 in hex b...

Page 42: ... bracket One spacer Install left upper bracket A and spacer B onto the inboard side of left center leg as shown in the illustration at right 1005094 A Figure 3 11 Hose Guide D115 Header Shown 6 Remove hose guide A located near the left center leg NOTE Remove this support from its mounting position on the sheet metal hose cover UNLOADING AND ASSEMBLY ...

Page 43: ...owing parts from the loose parts package shipped with MD B4799 Two 5 8 in flange nuts One 5 8 x 7 1 2 in hex bolt Attach adapter plate A to the left center leg 8 Install 5 8 x 7 1 2 in hex bolt B through bracket spacer and adapter plate A NOTE On headers with a sheet metal hose cover install bolts from the outboard side 9 Secure bolts with two 5 8 in flange nuts C Tighten nuts 1030897 A B C C Figu...

Page 44: ...following parts from the loose parts package shipped with MD B4799 Right bracket One spacer Two 5 8 in flange nuts One 5 8 x 7 1 2 in hex bolt Install right upper bracket A and spacer B on the right center leg as shown in the illustration at right and install one 5 8 in flange nut C NOTE On headers with a sheet metal hose cover install bolts from the outboard side 3 Install 5 8 x 7 1 2 in hex bolt...

Page 45: ...c completion assembly Retrieve the following parts from the loose parts package shipped with MD B4799 Two 5 8 in flange nuts One 5 8 x 7 1 2 in hex bolt Attach hose assembly A onto the left center leg and install 5 8 in flange nut on lower bolt C Ensure correct hole is used when attaching hose assembly use hole D for 4 6 m 15 ft D60 D65 headers NOTE On headers with a sheet metal hose cover install...

Page 46: ...eck forward until locating pins B reach the pockets on the rock grate 3 Lift the rear of the feed deck so the mounts on the deck clear the brackets on the leg and then slide the deck forward until the mounting pins are fully positioned inside the pockets 1030901 A Figure 3 21 Feed Deck Left Side 4 Retrieve the following parts from the loose parts package shipped with MD B4799 Two 1 2 in flange nut...

Page 47: ... Figure 3 23 Hose Bracket 6 Attach hose bracket A to the mounting bracket with two 3 8 x 1 0 in long carriage bolts B and two 3 8 in flange nuts NOTE Hose bracket A bolts B and nuts are part of the feed deck assembly shipped with MD B4799 7 Adjust header side drapers to overlap feed deck by 65 75 mm 2 1 2 3 in Refer to header operator s manual for procedure UNLOADING AND ASSEMBLY ...

Page 48: ... 908 kg 2000 lb Minimum Fork Length 1524 mm 60 in IMPORTANT Forklifts are normally rated for a load located 610 mm 24 in ahead of back end of the forks To obtain the forklift capacity at 1220 mm 48 in check with your forklift distributor Table 3 3 Lifting Chain Requirements Chain Type Overhead Lifting Quality 1 2 in Minimum Working Load 2270 kg 5000 lb To install the conditioner using the lifting ...

Page 49: ...he chains 1002658 A Figure 3 26 Conditioner Right Side 7 Retrieve the following parts from the loose parts package shipped with MD B4799 Two 5 8 in flange nuts Two 5 8 in x 1 1 2 in carriage bolts Install one 5 8 in flange nut A and one 5 8 in x 1 1 2 in carriage bolt in the lower right attachment location 1030905 A Figure 3 27 Conditioner Left Side 8 Install one 5 8 in flange nut A and one 5 8 in...

Page 50: ...k disconnect from deck to to header Hose D with small female quick disconnect from motor to deck Hose E with large female quick disconnect from header to motor 3 6 2 Installing Conditioner Windrower Method To install the conditioner using the windrower method follow these steps DANGER To avoid bodily injury or death from unexpected start up or fall of a raised machine always stop engine and remove...

Page 51: ...e finishing package shipped with MD B4798 Support Retrieve the following parts from the hardware bag shipped with MD B4798 Hairpin Install support A in slot in base at lower right end of conditioner Secure support with hairpin B 5 Remove shipping blocks if present 1031003 A B E D C Figure 3 32 Lift Arm Left Side 6 Remove bolt and nut A attaching lift arm B to bracket C 7 Loosen nut D enough to rot...

Page 52: ...B 13 Repeat Step 6 page 29 to Step 12 page 30 for the other lift arm 1002663 A Figure 3 34 Windrower Arms 14 Position the windrower arms in the lift arm pockets of the HC10 15 Shut down the engine and remove the key from the ignition 16 Engage the header safety props 17 Insert L pins A for safety 1002662 A B Figure 3 35 Conditioner Stand 18 Remove support A and store with hairpin B in the toolbox ...

Page 53: ...Left Side 24 Remove bolt and nut A attaching swing arm B to bracket C 25 Loosen bolt and nut D enough to rotate bracket C 26 Open latch E and remove swing arm A 1031016 C A D E B Figure 3 38 Lifting Arm Left Side 27 Place lifting arm A into storage position as shown 28 Reattach lift arm A to bracket B using nut and bolt C Leave hardware loose 29 Secure lifting arm using L pin D NOTE Rotate pin D t...

Page 54: ...arriage bolt in the lower left attachment location 1030912 A C B D E Figure 3 41 Hydraulic Hoses A Case Drain B Conditioner Motor Pressure C Deck Motor Return D Deck Motor Pressure E Conditioner Motor Return 34 Connect the five HC10 hydraulic hoses to the header at the following locations Hose A with small male quick disconnect from motor to header Hose B with large female quick disconnect from mo...

Page 55: ...4 6 m 15 ft page 36 3 7 1 Attaching Hydraulics 4 6 m 15 ft Headers To attach hydraulics to a 4 6 m 15 ft draper header follow these steps 1005111 A Figure 3 42 Return Hose D Series Shown D1 Series Similar 1 Disconnect return hose A at elbow on motor 1005106 A B C Figure 3 43 Check Valve and Hoses D Series Shown D1 Series Similar 2 Install check valve tee A on elbow and reconnect return hose B to t...

Page 56: ... extension tube D 1030932 A B C Figure 3 45 Hydraulic Couplers D Series Shown D1 Series Similar 5 Retrieve all parts from the hydraulics bag shipped with bundle MD B4798 Coupler bracket A Female union Position coupler bracket A on housing 6 Reinstall draper drive coupler B in its original location and install knife drive coupler C onto the end of new bracket A UNLOADING AND ASSEMBLY ...

Page 57: ... motor and connect to tee fitting A 1005102 A B Figure 3 47 Conditioner Hydraulics D Series Shown D1 Series Similar 10 Route conditioner pressure hose A orange cable tie behind the motor and attach it to coupler B 1005101 A B Figure 3 48 Conditioner Hydraulics D Series Shown D1 Series Similar 11 Loop conditioner return line A over top of the couplers and connect to pressure port B on the motor Ens...

Page 58: ...Header Return 1 Remove hose cover A from left coupler mount 2 Disconnect side draper return hose C at the main return tee refer to item E in the figure below 1007244 A B D C E F G Figure 3 50 Hydraulic Coupler Components D Series Shown D1 Series Similar A Coupler Mount B Conditioner Case Tee C Conditioner Case Drain D Knife Motor Case Return E Header Return Tee F Knife Return G Knife Drive Hose 3 ...

Page 59: ...install the side draper return hose B that was removed in Step 2 page 36 to the new check valve tee A 9 Connect conditioner return hose D with union to knife drive hose F removed in Step 5 page 36 10 Connect conditioner drive hose G with orange tie to the coupler where knife drive hose was removed in Step 5 page 36 11 Bundle the hoses with cable ties as required Ensure hoses do NOT contact sharp e...

Page 60: ...riage bolts Eight 3 8 in flange nuts 1005118 A Figure 3 53 Forming Shield Cover 2 Lay forming shield A upside down flanges of side supports facing up on a flat surface 1005121 A B Figure 3 54 Deflector Fins 3 Attach short fins A and long fins B to the shield using two 3 8 x 3 4 in carriage bolts and two 3 8 in flange nuts per fin Assemble short fins A to bottom of shield as shown in illustration a...

Page 61: ... hardware A from side deflectors B 1005154 A B C Figure 3 57 Side Deflector Left A Side Deflector B Hex Bolt C Bolt referred to in next step 6 Position deflector A on cover as shown in illustration at right and install with hex bolt B and flange nut removed in previous step 7 Tighten flange nut enough to hold deflector A in position but still allow deflector to move UNLOADING AND ASSEMBLY ...

Page 62: ...ion at right Rubber washer B must be positioned between metal washers C 9 Tighten handle nut A against cover to lock deflector in desired position 10 Repeat for the other deflector 1005119 Figure 3 59 Forming Shield 11 Invert forming shield to installation position as shown in illustration at right UNLOADING AND ASSEMBLY ...

Page 63: ...conditioner 1002927 A Figure 3 61 Lynch Pin 2 Insert lynch pins A to secure forming shield to conditioner 1005122 A B C D Figure 3 62 Forming Shield 3 Set forming shield side deflectors to desired width by loosening handle A and moving deflector B Set deflectors on both sides to approximately the same position 4 Tighten handles A 5 Loosen handles C and adjust fluffer shield D to middle position 6 ...

Page 64: ...the following parts from the finishing package shipped with MD B4798 Shield transport support assembly with hardware attached Install shield transport support A on windrower frame with two 3 8 x 1 0 in carriage bolts and nuts B supplied attached to the support UNLOADING AND ASSEMBLY ...

Page 65: ... header to an M Series Self Propelled Windrower 1031060 D A B C Figure 3 64 Rubber Strap 2 Retrieve the following parts from the hardware bag shipped with MD B4798 Two 21 32 I D x 1 5 16 in O D flat washers Two hairpins Lift the aft end of the forming shield and attach straps B to pins A on the windrower frame Use the middle hole and adjust height to suit the crop 3 Secure each strap B with one wa...

Page 66: ...ore greasing For locations of grease fittings refer to 3 11 2 Lubrication Points page 45 2 Inject grease through fitting with grease gun until grease overflows fitting except where noted For detailed lubrication information refer to 5 4 Lubrication page 78 3 Leave excess grease on fitting to keep out dirt 4 Replace any loose or broken fittings immediately 5 If fitting will not take grease remove a...

Page 67: ...on Points 1005132 1005136 1005133 1005134 1005135 A B C A B C Figure 3 65 Lubrication Points A Drive Roller Bearing Lubrication Point B Idler Roller Bearing Lubrication Point C Idler Roller Bearing Lubrication Point UNLOADING AND ASSEMBLY ...

Page 68: ...215126 46 Revision A 1005128 1005129 1005130 1005131 A A A A Figure 3 66 Lubrication Points A Roll Shaft Bearing Lubrication Points Four Places UNLOADING AND ASSEMBLY ...

Page 69: ...leted checklist should be retained either by the Operator or the Dealer 3 12 1 Checking Roll Drive Belt Tension To check the roll drive belt tension follow these steps 1002810 A B Figure 3 67 Drive Cover 1 Remove wing nut and washer A and remove drive cover B 1005085 A Figure 3 68 Drive Belt 2 Apply force to deflect belt A Belt A should deflect 7 9 mm 5 16 in when a force of 22 49 N 5 11 lbf is ap...

Page 70: ...he roll gap B is 20 mm 3 4 in Refer to Figure 3 70 page 48 Confirm the roll gap is at the 1 5 line A Gauge readings should be the same at both ends of the roll 2 If roll gap requires adjusting refer to 4 9 2 Adjusting Roll Gap page 68 3 12 3 Checking Roll Timing To check the roll timing follow these steps 1005062 A B Figure 3 71 Conditioner End Right 1 Remove wing nut and washer A and remove tool ...

Page 71: ...UTION Never start or move the machine until you are sure all bystanders have cleared the area WARNING To avoid injury or death from unexpected start up of machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Clear all bystanders from the area 2 Refer to the windrower unloading and assembly instructions or operator s manual for wind...

Page 72: ... 73 Manual Storage Case Place this manual in storage case A in the windrower The Predelivery Checklist yellow sheet attached to this instruction refer to Predelivery Checklist page 217 should be retained by either the Dealer or the Operator UNLOADING AND ASSEMBLY ...

Page 73: ...anyone to operate the header for however short a time or distance make sure they have been instructed in its safe and proper use Review the manual and all safety related items with all Operators annually Be alert for other Operators not using recommended procedures or not following safety precautions Immediately correct mistakes to prevent accidents Do NOT modify the machine Unauthorized modificat...

Page 74: ...ugged material from the machine Check for excessive vibration and unusual noises If there is any indication of trouble shut down the engine and inspect the machine Follow proper shutdown procedure Refer to 4 2 1 Shutting down the Machine page 52 Operate only in daylight or good artificial light 4 2 1 Shutting down the Machine Before inspecting the machine follow these steps to shut it off 1 Return...

Page 75: ...and forming shield on your D Series or D1 Series draper header 3 3 Installing the Rock Grate page 18 3 4 2 Installing Deck Brackets D60 D65 and D130 page 22 3 7 Attaching Hydraulics page 33 3 5 Installing the Feed Deck page 24 3 6 Installing the Conditioner page 26 3 8 Assembling the Forming Shield page 38 3 9 Installing the Forming Shield page 41 OPERATION ...

Page 76: ...Method To detach the hay conditioner from the header using the windrower method follow these steps WARNING To avoid injury or death from unexpected start up of machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Shut down the engine and remove the key from the ignition 1005037 A Figure 4 2 Rubber Strap 2 Disconnect straps A from t...

Page 77: ...re C Deck Motor Return D Deck Motor Pressure E Conditioner Motor Return 6 Disconnect the five HC10 hydraulic hoses from the header at the following locations Case drain hose A Conditioner motor pressure hose B Deck motor return hose C Deck motor pressure hose D Conditioner motor return hose E 1002658 A Figure 4 6 Conditioner Right Side 7 Remove nut A and the carriage bolt that attach the condition...

Page 78: ...otate bracket C 11 Remove L pin E securing lift arm B to the conditioner NOTE Rotate pin E to align the key hole slot 12 Remove lift arm B 1031013 A B C D E Figure 4 9 Conditioner Left Side 13 Position lift arm A as shown and secure with latch D 14 Reattach lift arm A to bracket B using nut and bolt C 15 Tighten hardware E to secure bracket B to the conditioner Tighten hardware C to secure lift ar...

Page 79: ... Conditioner Lug 18 Carefully raise the windrower lift legs until lugs A on conditioner clear U shaped brackets B on header 19 Slowly back the windrower away from the header 1005044 A B Figure 4 12 Conditioner Support 20 Retrieve support A from toolbox and install in the slot at bottom of the conditioner base Secure with hairpin B 21 Lower conditioner to ground OPERATION ...

Page 80: ...Method To detach the hay conditioner from the header using the lifting method follow these steps WARNING To avoid injury or death from unexpected start up of machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Shut down the engine and remove the key from the ignition 1005037 A Figure 4 14 Rubber Strap 2 Disconnect straps A from th...

Page 81: ...rming shield to the header pins and remove the forming shield 1030912 A C B D E Figure 4 17 Hydraulic Hoses Conditioner Drive Motor A Case Drain B Conditioner Motor Pressure C Deck Motor Return D Deck Motor Pressure E Conditioner Motor Return 6 Disconnect the five HC10 hydraulic hoses from the header at the following locations Case drain hose A Conditioner motor pressure hose B Deck motor return h...

Page 82: ... to the lower right of the header 1030905 A Figure 4 19 Conditioner Left Side 8 Remove nut A and the carriage bolt that attach the conditioner to the lower left of the header 1002664 A B A Figure 4 20 Conditioner and Lifting Brackets 9 Attach chain to lifting brackets A on conditioner and secure chain to lifting device B OPERATION ...

Page 83: ...er clear U shaped brackets B on the header 11 Slowly back the windrower away from the header 1002662 A B Figure 4 22 Conditioner Support 12 Retrieve support A from the toolbox and install in the slot at the bottom of the conditioner base Secure with hairpin B 13 Lower the conditioner to the ground 14 Unhook the chains OPERATION ...

Page 84: ...ce 1 Remove two carriage bolts A that attach the hose brace to the header and lay the hoses on the deck 1030901 A Figure 4 24 Feed Deck Left Side 2 Remove nut A and bolt at the rear left of the deck that secure the deck to the header 1030904 A Figure 4 25 Feed Deck Right Side 3 Remove nut A and bolt at the rear right of the deck that secure the deck to the header OPERATION ...

Page 85: ...r aft of deck to ground 5 Continue sliding the deck back until the deck drops free of the rock grate Move the deck to storage 1005050 A Figure 4 27 Rock Grate 6 Remove two bolts A attaching rock grate to header legs 1005049 A Figure 4 28 Rock Grate 7 Pull rock grate A off cutterbar and header legs Move rock grate to storage OPERATION ...

Page 86: ...126 64 Revision A 1002652 A A B Figure 4 29 Conditioner Attachment Brackets 8 If necessary remove conditioner attachment brackets A and spacers B from the header legs and store with the feed deck OPERATION ...

Page 87: ...e and remove the key from the ignition before leaving the operator s seat for any reason NOTE Conditioner will NOT operate until oil flow fills the lines NOTE Until you become familiar with the sound and feel of your new hay conditioner be extra alert and attentive After first 5 hours of operation Tighten any loose hardware Adjust the tension of roll drive belt For instructions refer to 5 7 1 Adju...

Page 88: ...ter or remove safety equipment Be sure you understand and have practiced safe use of all controls Know the capacity and operating characteristics of the machine Check the first aid kit and fire extinguisher Know where they are and how to use them Perform the following tasks at the beginning of each operating season Adjust tension on drive belt For instructions refer to 5 7 Drive Belt page 81 Perfo...

Page 89: ...through the day Don t take chances You may need a hard hat protective glasses or goggles heavy gloves a respirator or filter mask or wet weather gear Protect against noise Wear a suitable hearing protection device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises Complete the following tasks each day before start up 1 Check the machine for leaks or any part...

Page 90: ... quicker drying The degree to which the crop is conditioned as it passes through the rolls is controlled by roll gap refer to illustration at right The gap is factory set at 20 mm 3 4 in or at 1 5 line on gauge Gauge readings should be the same at both ends of the roll Correct conditioning of alfalfa clover and other legumes is usually indicated when 90 of the stems show cracking but no more than ...

Page 91: ...on at right The factory setting should be suitable for most crop conditions 1 Check rolling before adjusting Refer to 3 12 3 Checking Roll Timing page 48 If roll timing needs adjusting continue to the next step 1005063 A A Figure 4 34 Timing Gear 2 Loosen four bolts A on one of the small timing gears 3 Insert tool as described above and allow rolls to adjust to the tool 4 Tighten bolts on timing g...

Page 92: ...t nuts B on top of the conditioner channel 4 Loosen jam nuts A 5 Turn adjusting nut B clockwise to increase tension and counterclockwise to decrease tension 6 Adjust nuts B on both sides equal amounts 7 Tighten jam nuts A 4 9 5 Forming Shields The position of the forming shields controls the width and placement of the windrow The decision on forming shield position settings between 915 and 2346 mm...

Page 93: ...aps with hairpins Adjusting Side Deflectors The position of the side deflectors controls the width and placement of the windrow To adjust the position follow these steps WARNING To avoid injury or death from unexpected start up of machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Shut down the engine and remove the key from the ...

Page 94: ... the deflector by pulling up on one side and then on the other side NOTE For even windrow formation be sure the deflector is not twisted Adjusting Deflector Fins Adjustable deflector fins help to provide different swath widths and distribution of crop across the windrow To adjust the deflector fins follow these steps WARNING To avoid injury or death from unexpected start up of machine always stop ...

Page 95: ...215126 73 Revision A 4 9 6 Unplugging the Conditioner To unplug the conditioner reverse the header drive Refer to the windrower operator s manual for procedures on reversing the header drive OPERATION ...

Page 96: ... waterproof canvas or other protective material Repaint all worn or chipped painted surfaces to prevent rust Loosen drive belt Lubricate the conditioner thoroughly leaving excess grease on fittings to keep moisture out of bearings Apply grease to exposed threads and sliding surfaces of components Check for worn components and repair Check for broken components and order replacement from your Deale...

Page 97: ...from unexpected start up or fall of a raised machine always stop engine and remove key before leaving the operator s seat and always engage safety props before going under the machine for any reason Before servicing hay conditioner or opening header drive covers 1 Fully lower the header If necessary to service in the raised position always engage safety props 2 Wait for all moving parts to stop 3 ...

Page 98: ...ended safety procedures Park on a level surface when possible Block the wheels securely if the windrower is parked on an incline Follow all recommendations in your header and windrower operator s manuals Follow all safety sections in this manual Refer to 1 Safety page 1 MAINTENANCE ...

Page 99: ...e safety equipment Do NOT operate machine with shield removed 1005160 A B Figure 5 1 Driveshield 1 To remove the driveshield undo wing nut B and remove washer Pull shield A off the conditioner 2 To install the driveshield position shield A over the drive pulleys and then secure with washer and wing nut B MAINTENANCE ...

Page 100: ... grease fittings refer to 3 11 2 Lubrication Points page 45 2 Inject grease through fitting with grease gun until grease overflows fitting except where noted For detailed lubrication information refer to 5 4 Lubrication page 78 3 Leave excess grease on fitting to keep out dirt 4 Replace any loose or broken fittings immediately 5 If fitting will not take grease remove and clean thoroughly Also clea...

Page 101: ... this type of injury or gangrene may result Use a piece of cardboard or paper to search for leaks 1001205 Figure 5 4 Safety Equipment IMPORTANT Keep hydraulic coupler tips and connectors clean Dust dirt water and foreign material are the major causes of hydraulic system damage DO NOT attempt to service hydraulic system in the field Precision fits require WHITE ROOM CARE during overhaul 5 5 2 Hydra...

Page 102: ... B C Figure 5 5 Draper Guide 1 Raise header fully stop engine and remove key Engage safety props 2 Check that draper guide A rubber track on underside of draper is properly engaged in groove of drive roller B and that idler roller C is inboard of the draper guide 1024796 A B C D E Figure 5 6 Tension Adjustment Hardware 3 Loosen jam nut A 4 Hold nut B with a wrench and turn bolt C clockwise to incr...

Page 103: ...fety props before going under the machine for any reason 1 Shut down the engine and remove the key from the ignition 2 Engage the header safety props 1002810 A B Figure 5 7 Drive Belt Cover 3 Remove wing nut and washer A and remove drive cover B 1030916 A Figure 5 8 Drive Pulley Conditioner Drive Motor 4 Check the drive belt tension Belt A should deflect 7 9 mm 5 16 in when a force of 22 49 N 5 11...

Page 104: ... Replace cover B and secure with washer and wing nut A 10 Readjust tension of a new belt after a short run in period about 5 hours 5 7 2 Adjusting Drive Belt Pulley Alignment Pulleys should be aligned so that the belt tracks properly If necessary adjust as follows DANGER To avoid bodily injury or death from unexpected start up or fall of a raised machine always stop engine and remove key before le...

Page 105: ... Conditioner Drive Motor 4 Loosen nut A 5 Adjust nuts B to align the drive pulley horizontally 6 Adjust nuts C to align the drive pulley vertically NOTE If the drive pulley is loose was removed or replaced for any reason tighten three bolts D 7 Tighten nut A 1002810 A B Figure 5 13 Drive Belt Cover 8 Replace cover B and secure with washer and wing nut A MAINTENANCE ...

Page 106: ... and remove key before leaving the operator s seat and always engage safety props before going under the machine for any reason 1 Shut down the engine and remove the key from the ignition 2 Engage the header safety props 1002810 A B Figure 5 14 Drive Belt Cover 3 Remove wing nut A and washer and remove drive cover B 1030926 A A A Figure 5 15 Drive Belt and Pulleys Conditioner Drive Motor 4 Check t...

Page 107: ...o align the drive pulley vertically If belt is tracking to the inside of the pulley turn jam nuts C counterclockwise NOTE If drive pulley is loose was removed or was replaced for any reason tighten three bolts D 9 Tighten nut A 1002810 A B Figure 5 18 Drive Belt Cover 10 Run the conditioner to verify the belt is now tracking correctly 11 Replace cover B and secure with washer and wing nut A 5 7 4 ...

Page 108: ...E If drive pulley is loose was removed or was replaced for any reason tighten three bolts D 5 7 5 Installing Drive Belt DANGER To avoid bodily injury or death from unexpected start up or fall of a raised machine always stop engine and remove key before leaving the operator s seat and always engage safety props before going under the machine for any reason NOTE Before installing a new belt refer to...

Page 109: ... Conditioner Drive Motor 4 Loosen three motor mount nuts A 5 Turn tensioning nut B clockwise to tighten belt and counterclockwise to loosen 6 Tighten three motor mount nuts A 7 Recheck belt C tension NOTE If drive pulley is loose was removed or was replaced for any reason tighten three bolts D 1002810 A B Figure 5 23 Drive Belt Cover 8 Replace cover B and secure with washer and wing nut A 9 Readju...

Page 110: ...s etc CAUTION Carefully follow safety messages given under 5 1 Preparation for Servicing page 75 and 5 2 Recommended Safety Procedures page 76 Table 5 1 Service Intervals Interval Service First use Refer to 4 6 Break in Period page 65 10 hours or daily Check hydraulic hoses and lines 50 hours Grease roll shaft bearings Grease feed deck drive and idler roller bearings 100 hours or annually3 Check r...

Page 111: ...orming shield side deflectors are too far apart Position deflectors closer together Adjusting Side Deflectors page 71 Symptom Windrow is too narrow Forming shield side deflectors are too close together Position deflectors farther apart Adjusting Side Deflectors page 71 Deflector fins inside forming shield are improperly adjusted Adjust fins Adjusting Deflector Fins page 72 Symptom Windrow is uneve...

Page 112: ...215126 90 Revision A Problem Solution Section Symptom Side draper is backfeeding Overlap of side drapers and feed deck is inadequate Adjust overlap 3 5 Installing the Feed Deck page 24 MAINTENANCE ...

Page 113: ...spring washer MY model year STL steel stainless CSK countersink NC national coarse thread STR standard C W complete with NF national fine thread STVR Stover CW clockwise NSS not sold separately TFL thread full length DBLE double O D outside diameter THD thread DK double knife OPT optional UCA upper cross auger DR double reel PO pilot operated UDK untimed double knife DT distorted thread PT pull ty...

Page 114: ...5126 92 Revision A I D inside diameter SK single knife IP internal plus torx plus SKT HD socket head KP knife pressure SMTH smooth KR knife return SMV slow moving vehicle LG long SOCK socket REPAIR PARTS ...

Page 115: ...erial number on which the dash appears determines whether the part is used up to or after the serial number given Example 162249 Used on machines up to and including serial number 166249 166250 Used on machines including and after serial number 166250 REPAIR PARTS ...

Page 116: ...215126 94 Revision A 6 3 Lower Roll and Frame Assembly 1030812 1 2 3 4 5 6 7 8 9 10 11 12 11 13 14 15 16 17 18 19 20 21 22 23 24 A B C D E F F D D ...

Page 117: ... 4 13 130443 BRACKET LH ADJUSTER WELDT 1 14 130336 BRACKET RH ADJUSTER WELDT 1 15 130990 GAUGE LH ROLL OPENING 1 16 130994 GAUGE RH ROLL OPENING 1 17 47124 WASHER RUBBER 2 18 130532 WASHER FORMED 2 19 21540 WASHER HARDENED 2 20 135405 BOLT HEXHD MIN THD 3 4 NC X 6 0 LG GR 5 ZP 2 21 159404 SKID LH CONDITIONER 1 22 159405 SKID RH CONDITIONER 1 23 159352 SUPPORT 1 24 13125 PIN HAIR 1 A 21491 BOLT HEX...

Page 118: ...215126 96 Revision A 6 4 Upper Roll Assembly 1030808 1 2 3 4 5 6 7 8 6 3 4 5 9 10 11 12 13 15 16 17 17 18 19 20 A B C D E E E F G H J J K K L M 14 8 ...

Page 119: ...N 50 WO CONN 9 PITCHES 2 17 6634 LINK CONNECTOR 50 4 18 130450 TOGGLE ASSEMBLY C W BEARINGS 2 19 50185 BEARING BALL CYL OD 17MM BORE 8 20 30441 WASHER HARDENED 4 A 21491 BOLT HEXHD 1 2 NC X 1 25 LG GR 5 ZP B 18638 WASHER REG LOCK 1 2 IN NOM I D ZP C 21585 BOLT HEXHD 5 8 NC X 1 25 LG GR 5 ZP D 103562 BOLT RHSN 5 8 NC X 1 25 GR 5 ZP E 50225 NUT FLG DT SMTH FACE 625 11 UNC F 18592 NUT HEX 5 8 11 UNC ...

Page 120: ...6 98 Revision A 6 5 Cover and Supports 1030841 1 2 3 4 5 6 7 8 8 6 9 10 11 12 13 14 15 16 17 18 12 19 20 21 22 23 24 25 26 27 26 A M C C C C C D D E E F F G H J J H J K K K L F M C M B C M B B M M B B 28 28 ...

Page 121: ... ARM RH 1 15 144415 ASSY L PIN 6 2 16 16010 PIN SPRING 3 16 DIA X 1 0 LG 2 17 159002 ANGLE 2 18 102264 PIN LYNCH 3 16 X 1 9 16 IN 2 19 110737 MOULDING FRAME UNIGRIP 1 20 23165 DECAL 50 HR LUBE 2 21 50188 FITTING LUBRICATION 1 8 NPT FEMALE 2 22 115677 FITTING ELBOW 45 HYD 2 23 159583 HOSE GREASE 1 8 IN NPT 2 24 135232 CLAMP DOUBLE HOSE INSULATED 2 25 187723 COVER 1 26 19685 WASHER FLAT 4 27 150572 ...

Page 122: ...215126 100 Revision A 1030841 1 2 3 4 5 6 7 8 8 6 9 10 11 12 13 14 15 16 17 18 12 19 20 21 22 23 24 25 26 27 26 A M C C C C C D D E E F F G H J J H J K K K L F M C M B C M B B M M B B 28 28 REPAIR PARTS ...

Page 123: ...LK SMTH FACE DT 500 13 UNC GR 5 G 21471 BOLT RHSN 1 2 NC X 1 25 GR 5 ZP H 21585 BOLT HEX HD 5 8 NC X 1 25 LG GR5 ZP J 21863 BOLT RHSSN 3 8 NC X 0 75 LG GR 5 ZP K 30228 NUT FLG DT SMTH FACE 375 16 UNC L 21289 NUT WING TYPE A 3 8 NC ZP M 103562 BOLT RHSN 5 8 11X1 25 GR5 AA1J REPAIR PARTS ...

Page 124: ...Revision A 6 6 Hydraulic Motor Mounts and Tensioner Motor MD 159661 1030827 1 3 3 2 4 5 6 7 8 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 21 26 27 28 29 30 31 A A B B B B B B B B B C B D E F G H J K L G ...

Page 125: ...3 FITTING ADAPTER HYD FLANGE 1 18 21881 FITTING ADAPTER HYD 1 19 135929 FITTING ADAPTER HYD 90 FLG 1 20 40241 FITTING ADAPTER HYD 1 21 138127 KIT SPLIT FLANGE 1 CD 62 2 22 112868 O RING 1 296 IN ID x 0 139 IN WALL 4 23 252643 BOLT HH 7 16 14 x 1 75 GR8 AA3L 4 24 18652 WASHER REG LOCK7 16 IN NOM ID ZP 4 25 194043 FLANGE HALF SPLIT 1 INCH CODE 62 2 26 135314 COUPLER MALE HYD 3 4 IN FLAT FACE 1 27 15...

Page 126: ...215126 104 Revision A 1030827 1 3 3 2 4 5 6 7 8 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 21 26 27 28 29 30 31 A A B B B B B B B B B C B D E F G H J K L G REPAIR PARTS ...

Page 127: ... Qty Serial Number G 30228 NUT FLG DT SM FACE 3 8 16UNC GR5 AA1J H 21975 BOLT HEX FLG SER HD 3 8 16X1 0 GR 5 AA1J J 320077 SCR HEX SOC CSK HD 1 2X2 K 21474 BOLT RHSN 1 2 NC X 2 0 LG GR 5 ZP L 135507 SCREW MACHINE TRUSS HD TORX 38NC X 1LG REPAIR PARTS ...

Page 128: ...on A 6 7 Hydraulic Motor Mounts and Tensioner Motor MD 159648 1030964 1 2 3 4 5 6 7A 8 9 2 10 11 12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 26 A B B B B C B B D E F G H H J K C 7 9A 27 28 29 30 31 32 33 34 35 36 37 38 ...

Page 129: ... 13 135483 FITTING ADAPTER HYD 1 14 159029 HOSE 1 15 135565 COUPLER FEMALE HYD 3 4 IN FLAT FACE 1 16 21030 FITTING CONNECTOR HYD SAE 8 1 17 159646 HOSE 1 18 135237 COUPLER MALE HYD 3 8 IN FLAT FACE BULKHEAD 1 111978 SEAL KIT 3 8 MALE COUPLER 19 21881 FITTING ADAPTER HYD 1 20 159028 HOSE 1 21 135213 COUPLER FEMALE HYD 3 8 FLAT FACE BULKHEAD 1 22 159419 FITTING ADAPTER HYD C W O RING 1 23 159635 VAL...

Page 130: ...215126 108 Revision A 1030964 1 2 3 4 5 6 7A 8 9 2 10 11 12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 26 A B B B B C B B D E F G H H J K C 7 9A 27 28 29 30 31 32 33 34 35 36 37 38 REPAIR PARTS ...

Page 131: ...BAU3 30X62X7 1 36 159689 RING 62 UNI 7437 DIN 472 1 37 159690 BALL BEARING 6206 1 38 159535 KEY WOODRUFF 1 4 X 3 4 NOM 1 A 21489 BOLT RHSN 1 2 NC X 2 5 LG GR 5 ZP B 50186 NUT FLG LK DT 1 2 13 UNC GR5 AA1J C 21471 BOLT RHSN 1 2 NC X 1 25 GR 5 ZP D 137503 BOLT CSK SOCK 1 2 NC X 1 75 GR 5 ZP E 18599 WASHER SAE FLAT 17 32 I D X 1 1 16 IN O D ZP F 18697 NUT HEX LOCK DT 500 13 UNC G 19965 BOLT RHSN 3 8 ...

Page 132: ...215126 110 Revision A 6 8 Belt Drive and Shield Motor MD 159661 1030806 1 2 3 4 5 6 7 8 A B C D E F ...

Page 133: ...CKET TIMING 1 6 130706 BELT HTD 1610 14M 40 1 7 159168 SHIELD HT DRIVE 1 8 REF Refer to Section 6 6 Hydraulic Motor Mounts and Tensioner Motor MD 159661 page 102 A 18638 WASHER REG LOCK 1 2 IN NOM ID AA1J B 21880 BOLT HEX HD 1 2 13 X 2 75 GR5 AA1J C 18636 WASHER REG LOCK 5 16 IN NOM ID AA1J D 320078 SCR HEX SOC HD 5 16 18 X 2 1 8 E 14887 WASHER FLAT F 21289 NUT WING TYPE A 3 8 NC ZP REPAIR PARTS ...

Page 134: ...215126 112 Revision A 6 9 Belt Drive and Shield Motor MD 159648 1030966 A B C D E F 1 2 3 4 5 6 7 ...

Page 135: ...1 5 130706 BELT HTD 1610 14M 40 1 6 159168 SHIELD HT DRIVE 1 7 REF Refer to Section 6 6 Hydraulic Motor Mounts and Tensioner Motor MD 159661 page 102 A 18638 WASHER REG LOCK 1 2 IN NOM ID AA1J B 21880 BOLT HEX HD 1 2 13 X 2 75 GR5 AA1J C 1624 WASHER SAE FLAT 5 8 I D X 1 15 32 IN O D ZP D 18714 NUT HEX LOCK DT 5 8 18 UNF ZP E 14887 WASHER FLAT F 21289 NUT WING TYPE A 3 8 NC ZP REPAIR PARTS ...

Page 136: ...15126 114 Revision A 6 10 Hydraulic Completion Package Motor MD 159661 1030868 1 2 3 4 4 5 5 6 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 20 6 21 22 23 24 25 26 27 28 16 30 29 31 32 33 34 35 34 A 36 37 ...

Page 137: ...FEMALE HYD 3 4 IN FLAT FACE 1 14 30282 FITTING ELBOW HYD 1 15 159421 PLATE 1 16 135372 FTG 3 4 IN HYD BULKHEAD 37 DEG FLAIR UNION 1 17 135314 COUPLER MALE HYD 3 4 IN FLAT FACE 1 135479 SEAL KIT 3 4 MALE 18 109791 MOULDING 1 19 30971 O RING 1 20 40704 FASTENER CABLE TIE ORANGE 3 21 40703 FASTENER CABLE TIE BLUE 1 22 135444 FASTENER CINCH STRAP 6 IN LG 1 23 30999 CAP 3 4 IN TUBE 10 3 24 108233 CAP 1...

Page 138: ...215126 116 Revision A 1030868 1 2 3 4 4 5 5 6 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 20 6 21 22 23 24 25 26 27 28 16 30 29 31 32 33 34 35 34 A 36 37 REPAIR PARTS ...

Page 139: ...EF FITTING 1 2 IN UNION HYDRAULIC 1 36 REF Refer to Section 6 15 Feed Deck and Pan page 128 37 REF Refer to Section 6 6 Hydraulic Motor Mounts and Tensioner Motor MD 159661 page 102 13 A 21540 WASHER HARDENED REPAIR PARTS 12 For 4 6 m 15 ft header ONLY 13 Shaft repair kit MD 159692 can be used to service the motor shaft without needing to replace the complete assembly ...

Page 140: ...16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 19 7 31 32 33 34 35 22 22 1030970 1 2 3 4 5 6 4 5 1 7 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 19 7 31 32 33 34 35 22 22 1030970 1 2 3 4 5 6 4 5 1 7 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 19 7 31 32 33 34 35 22 22 1030970 1 2 3 4 5 6 4 5 1 7 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 2...

Page 141: ...6 159421 PLATE 1 17 135372 FTG 3 4 IN HYD BULKHEAD 37 DEG FLAIR UNION 1 18 135314 COUPLER MALE HYD 3 4 IN FLAT FACE 1 135479 SEAL KIT 3 4 MALE 19 135540 FITTING FEMALE UNION HYD 15 1 20 109791 MOULDING 1 21 30971 O RING 1 22 40704 FASTENER CABLE TIE ORANGE 3 23 40703 FASTENER CABLE TIE BLUE 1 24 135444 FASTENER CINCH STRAP 6 IN LG 1 25 REF Refer to Section 6 6 Hydraulic Motor Mounts and Tensioner ...

Page 142: ...6 27 28 29 30 30 19 7 31 32 33 34 35 22 22 1030970 1 2 3 4 5 6 4 5 1 7 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 19 7 31 32 33 34 35 22 22 1030970 1 2 3 4 5 6 4 5 1 7 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 19 7 31 32 33 34 35 22 22 1030970 1 2 3 4 5 6 4 5 1 7 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 19 7 ...

Page 143: ...erial Number 31 30999 CAP 3 4 IN TUBE for shipping only 3 32 108233 CAP 1 2 IN TUBE for shipping only 1 33 135374 PLUG 1 2 IN TUBE for shipping only 1 34 103576 PLUG 3 4 IN TUBE for shipping only 2 35 50178 PLUG 3 8 IN TUBE for shipping only 1 REPAIR PARTS ...

Page 144: ...215126 122 Revision A 6 12 Gears and Roll Coupling Assembly New With Washer MD 30441 1030813 1 2 3 4 5 6 7 6 8 8 9 10 11 11 12 13 14 15 16 17 18 19 18 20 21 A B C D E F G H D J ...

Page 145: ...36 5 8 4 15 105141 BOLT LOCKING SHOULDER 4 16 26846 KEY HUB TO COUPLING 2 17 11142 KEY WOODRUFF 5 16 X 1 1 8 NOM 2 18 130936 COUPLING FLEX MACHINING UPPER ROLL 2 19 130736 DISC FLEX UPPER ROLL 1 20 159130 COUPLING MACHINING LOWER ROLL 1 21 159218 COVER 1 A 18637 WASHER REG LOCK 3 8 IN NOM I D ZP B 21567 BOLT HEX HD 375 16 UNC X 0 75 LG C 21880 BOLT HEX HD 1 2 NC X 2 75 LG GR 5 ZP D 50186 NUT FLG L...

Page 146: ...215126 124 Revision A 6 13 Gears and Roll Coupling Assembly Old With Washer MD 130688 1005027 1 2 3 4 5 6 7 6 8 8 9 10 11 11 12 13 14 15 16 17 18 19 18 20 21 A B C D E F G H D J ...

Page 147: ...LING FLEX MACHINING UPPER ROLL 2 19 130736 DISC FLEX UPPER ROLL 1 20 159130 COUPLING MACHINING LOWER ROLL 1 21 159218 COVER 1 A 18637 WASHER REG LOCK 3 8 IN NOM I D ZP B 21567 BOLT HEX HD 375 16 UNC X 0 75 LG C 21880 BOLT HEX HD 1 2 NC X 2 75 LG GR 5 ZP D 50186 NUT FLG LK SMTH FACE DT 500 13 UNC GR 5 E 135403 BOLT SKT HD 1 2 NC X 2 5 LG F 18697 NUT HEX LOCK DT 500 13 UNC G 135401 BOLT HEX SKT HD M...

Page 148: ...215126 126 Revision A 6 14 Forming Shields 1005029 1 2 3 4 5 6 7 7 5 6 8 9 10 11 12 13 14 15 16 17 18 19 A A B B B B A B C D E C F G G ...

Page 149: ... 12 130905 DEFLECTOR FIN LH 1 13 130906 DEFLECTOR FIN RH 1 14 130548 DEFLECTOR FIN 4 15 130900 BAFFLE 1 16 159598 SUPPORT HANGER TRACTOR MOUNTED 1 17 159325 SUPPORT KEEPER 1 18 13125 PIN HAIR 2 19 18600 WASHER FLAT 21 32 I D X 1 5 16 IN O D ZP 2 A 21863 BOLT RHSSN 3 8 NC X 0 75 LG GR 5 ZP B 30228 NUT FLANGE DT SMOOTH FACE 375 16 UNC C 21469 BOLT RHSN 1 2 NC X 1 5 LG GR 5 ZP D 19966 BOLT RHSN 3 8 N...

Page 150: ...215126 128 Revision A 6 15 Feed Deck and Pan 1005034 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 26 29 30 31 32 33 34 35 A B C D C D D D D E F G G 25 H J K L M N ...

Page 151: ... 1 17 44209 O RING 1 18 135386 COUPLER MALE HYD 3 8 IN FLAT FACE FASTER 18 1 111978 SEAL KIT FOR 3 8 MALE COUPLER FASTER 19 159256 SHAFT IDLER ROLLER 1 20 133124 HOUSING ASSY RH IDLER CUP 1 21 133126 HOUSING ASSY LH IDLER CUP 1 22 100862 SEAL OIL 4 23 118185 BEARING BALL CYL 52MM O D 25MM I D 2 24 118011 RING RETAINING INTERNAL 2 25 133372 CAP DUST 2 26 21010 FTG LUBE 90 DEG 1 4 28 TAPER THD 2 27 ...

Page 152: ...215126 130 Revision A 1005034 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 26 29 30 31 32 33 34 35 A B C D C D D D D E F G G 25 H J K L M N REPAIR PARTS ...

Page 153: ... GR 5 C 19965 BOLT RHSN 3 8 NC X 1 0 GR 5 ZP D 30228 NUT FLG DT SMTH FACE 0 375 16 UNC E 7674 NUT HEX JAM 3 4 16 UNF GR 5 ZP F 21485 BOLT RHSN 3 8 NC X 2 25 LG GR 5 ZP G 50225 NUT FLG DT SMTH FACE 625 11 UNC H 21264 BOLT HEX HD 3 8 NC X 1 25 LG GR 5 ZP J 18592 NUT HEX 5 8 11 UNC GR 5 ZP K 21558 BOLT HEX HD 5 16 NC X 0 75 LG GR 5 ZP L 18690 NUT HEX LOCK DT 5 16 18 UNC ZP M 49671 SCREW BUTTON HD RIB...

Page 154: ...215126 132 Revision A 6 16 Mounting Brackets 1030866 1 2 3 3 4 5 6 6 7 7 8 9 A A B B B B B B B B C C G D D E E F F ...

Page 155: ...n Package Motor MD 159661 page 114 HC10 equipped with conditioner drive motor MD 159648 refer to Section 6 11 Hydraulic Completion Package Motor MD 159648 page 118 A 135906 BOLT HH 5 8 NC X 7 5 LG TFL GR 5 ZP B 50225 NUT FLG DT SMTH FACE 625 11 UNC C 21471 BOLT RHSN 1 2 NC X 1 25 GR 5 ZP D 50186 NUT FLG LK SMTH FACE DT 500 13 UNC GR 5 E 18523 BOLT RHSN 5 8 NC X 1 5 GR 5 ZP F 113611 BOLT HEX HD 5 8...

Page 156: ......

Page 157: ... regular nuts by f 0 65 Self tapping screws Standard torque is to be used NOT to be used on critical or structurally important joints 7 1 1 SAE Bolt Torque Specifications Torque values shown in following tables are valid for non greased or non oiled threads and heads therefore do NOT grease or oil bolts or cap screws unless otherwise specified in this manual A 1004958 B C D Figure 7 1 Bolt Grades ...

Page 158: ...12 105 116 77 86 5 8 11 144 160 107 118 3 4 10 259 286 192 212 7 8 9 413 456 306 338 1 8 619 684 459 507 A 1004958 B C D Figure 7 3 Bolt Grades A Nominal Size B SAE 8 C SAE 5 D SAE 2 Table 7 3 SAE Grade 8 Bolt and Grade G Distorted Thread Nut Nominal Size A Torque Nm Torque lbf ft lbf in Min Max Min Max 1 4 20 16 8 18 6 150 165 5 16 18 24 26 18 19 3 8 16 42 46 31 34 7 16 14 67 74 50 55 1 2 13 102 ...

Page 159: ... 8 11 299 330 221 345 3 4 10 531 587 393 435 7 8 9 855 945 633 700 1 8 1165 1288 863 954 7 1 2 Metric Bolt Specifications 1001370 1001370 A Figure 7 5 Bolt Grades Table 7 5 Metric Class 8 8 Bolts and Class 9 Free Spinning Nut Nominal Size A Torque Nm Torque lbf ft lbf in Min Max Min Max 3 0 5 1 4 1 6 13 14 3 5 0 6 2 2 2 5 20 22 4 0 7 3 3 3 7 29 32 5 0 8 6 7 7 4 59 66 6 1 0 11 4 12 6 101 112 8 1 25...

Page 160: ...5 65 72 48 53 14 2 0 104 115 77 85 16 2 0 161 178 119 132 20 2 5 314 347 233 257 24 3 0 543 600 402 444 1001370 1001370 A Figure 7 7 Bolt Grades Table 7 7 Metric Class 10 9 Bolts and Class 10 Free Spinning Nut Nominal Size A Torque Nm Torque lbf ft lbf in Min Max Min Max 3 0 5 1 8 2 18 19 3 5 0 6 2 8 3 1 27 30 4 0 7 4 2 4 6 41 45 5 0 8 8 4 9 3 82 91 6 1 0 14 3 15 8 140 154 8 1 25 38 42 28 31 10 1 ...

Page 161: ...95 105 8 1 25 26 29 19 21 10 1 5 51 57 38 42 12 1 75 90 99 66 73 14 2 0 143 158 106 117 16 2 0 222 246 165 182 20 2 5 434 480 322 356 24 3 0 750 829 556 614 7 1 3 Metric Bolt Specifications Bolting into Cast Aluminum 1001370 1001370 A Figure 7 9 Bolt Grades Table 7 9 Metric Bolt Bolting into Cast Aluminum Nominal Size A Bolt Torque 8 8 Cast Aluminum 10 9 Cast Aluminum Nm lbf ft Nm lbf ft M3 1 M4 4...

Page 162: ...hten nut E with other wrench to torque shown 5 Assess final condition of connection Table 7 10 Flare Type Hydraulic Tube Fittings SAE Dash Size Thread Size in Torque Value21 Flats from Finger Tight FFFT Nm lbf ft Tube Swivel Nut or Hose 2 5 16 24 4 5 3 4 3 3 8 24 7 8 5 6 4 7 16 20 18 19 13 14 2 1 2 2 5 1 2 20 19 21 14 15 2 2 6 9 16 18 30 33 22 24 2 1 1 2 8 3 4 16 57 63 42 46 2 1 1 2 10 7 8 14 81 8...

Page 163: ...far as possible 3 Check that O ring A is NOT on threads and adjust if necessary 4 Apply hydraulic system oil to O ring A 1003432 D A E B C Figure 7 12 Hydraulic Fitting 5 Install fitting B into port until backup washer D and O ring A contact part face E 6 Position angle fittings by unscrewing no more than one turn 7 Turn lock nut C down to washer D and tighten to torque shown Use two wrenches one ...

Page 164: ... 13 106 115 4 7 16 20 19 21 14 15 5 1 2 20 21 33 15 24 6 9 16 18 26 29 19 21 8 3 4 16 46 50 34 37 10 7 8 14 75 82 55 60 12 1 1 16 12 120 132 88 97 14 1 3 8 12 153 168 113 124 16 1 5 16 12 176 193 130 142 20 1 5 8 12 221 243 163 179 24 1 7 8 12 270 298 199 220 32 2 1 2 12 332 365 245 269 REFERENCE 22 Torque values shown are based on lubricated connections as in reassembly ...

Page 165: ...Table 7 12 page 143 6 Check final condition of fitting Table 7 12 O Ring Boss ORB Hydraulic Fittings Non Adjustable SAE Dash Size Thread Size in Torque Value23 Nm lbf ft lbf in 2 5 16 24 6 7 53 62 3 3 8 24 12 13 106 115 4 7 16 20 19 21 14 15 5 1 2 20 21 33 15 24 6 9 16 18 26 29 19 21 8 3 4 16 46 50 34 37 10 7 8 14 75 82 55 60 12 1 1 16 12 120 132 88 97 14 1 3 8 12 153 168 113 124 16 1 5 16 12 176 ...

Page 166: ...is bottomed out 5 Torque fittings according to values in Table 7 13 page 144 NOTE If applicable hold hex on fitting body E to prevent rotation of fitting body and hose when tightening fitting nut D 6 Use three wrenches when assembling unions or joining two hoses together 7 Check final condition of fitting Table 7 13 O Ring Face Seal ORFS Hydraulic Fittings SAE Dash Size Thread Size in Tube O D in ...

Page 167: ... typically 45 or 90 is aligned to receive incoming tube or hose assembly Always finish alignment of fitting in tightening direction Never back off loosen pipe threaded connectors to achieve alignment 5 Clean all residue and any excess thread conditioner with appropriate cleaner 6 Assess final condition of fitting Pay special attention to possibility of cracks to port opening 7 Mark final position ...

Page 168: ...Pressure megapascal MPa x 145 038 pounds per square inch psi Pressure bar Non SI bar x 14 5038 pounds per square inch psi Torque Newton meter Nm x 0 7376 pound feet or foot pounds lbf ft Torque Newton meter Nm x 8 8507 pound inches or inch pounds lbf in Temperature degrees Celsius C C x 1 8 32 degrees Fahrenheit F Velocity meters per minute m min x 3 2808 feet per minute ft min Velocity meters per...

Page 169: ...th HC10 Motor MD 159661 For an explanation of the acronyms used in this section refer to 2 1 Definitions page 9 7 3 1 D1 Series Header 4 6 9 1 m 15 30 ft Timed Double Knife Single Reel Hydraulic Deck Shift HC10 Motor MD 159661 and Upper Cross Auger REFERENCE ...

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Page 171: ...REFERENCE Figure 7 16 D1 Series Header 4 6 9 1 m 15 30 ft Timed Double Knife Single Reel Hydraulic Deck Shift HC10 Motor MD 159661 and Upper Cross Auger 1031065 A B C D E 215126 149 Revision A ...

Page 172: ......

Page 173: ...215126 151 Revision A 7 3 2 D1 Series Header 4 6 9 1 m 15 30 ft Timed Double Knife Single Reel Hydraulic Deck Shift and HC10 Motor MD 159661 REFERENCE ...

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Page 175: ...REFERENCE Figure 7 17 D1 Series Header 4 6 9 1 m 15 30 ft Timed Double Knife Single Reel Hydraulic Deck Shift and HC10 Motor MD 159661 1031069 A B C D E 215126 153 Revision A ...

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Page 177: ...215126 155 Revision A 7 3 3 D1 Series Header 9 1 m 30 ft Timed Double Knife Double Reel Hydraulic Deck Shift HC10 Motor MD 159661 and Upper Cross Auger REFERENCE ...

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Page 179: ...REFERENCE Figure 7 18 D1 Series Header 9 1 m 30 ft Timed Double Knife Double Reel Hydraulic Deck Shift HC10 Motor MD 159661 and Upper Cross Auger 1031070 A B C D E 215126 157 Revision A ...

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Page 181: ...215126 159 Revision A 7 3 4 D1 Series Header 9 1 m 30 ft Timed Double Knife Double Reel Hydraulic Deck Shift and HC10 Motor MD 159661 REFERENCE ...

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Page 183: ...REFERENCE Figure 7 19 D1 Series Header 9 1 m 30 ft Timed Double Knife Double Reel Hydraulic Deck Shift and HC10 Motor MD 159661 1031072 A B C D E 215126 161 Revision A ...

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Page 185: ...215126 163 Revision A 7 3 5 D60 D65 Header 4 6 9 1 m 15 30 ft Timed Double Knife Single Reel Hydraulic Deck Shift HC10 Motor MD 159661 and Upper Cross Auger REFERENCE ...

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Page 187: ...REFERENCE Figure 7 20 D60 D65 Header 4 6 9 1 m 15 30 ft Timed Double Knife Single Reel Hydraulic Deck Shift HC10 Motor MD 159661 and Upper Cross Auger 1031073 A B C D E 215126 165 Revision A ...

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Page 189: ...215126 167 Revision A 7 3 6 D60 D65 Header 4 6 9 1 m 15 30 ft Timed Double Knife Single Reel Hydraulic Deck Shift and HC10 Motor MD 159661 REFERENCE ...

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Page 191: ...REFERENCE Figure 7 21 D60 D65 Header 4 6 9 1 m 15 30 ft Timed Double Knife Single Reel Hydraulic Deck Shift and HC10 Motor MD 159661 1031074 A B C D E 215126 169 Revision A ...

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Page 193: ...215126 171 Revision A 7 3 7 D60 D65 Header 9 1 m 30 ft Timed Double Knife Double Reel Hydraulic Deck Shift HC10 Motor MD 159661 and Upper Cross Auger REFERENCE ...

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Page 195: ...REFERENCE Figure 7 22 D60 D65 Header 9 1 m 30 ft Timed Double Knife Double Reel Hydraulic Deck Shift HC10 Motor MD 159661 and Upper Cross Auger 1031075 A B C D E 215126 173 Revision A ...

Page 196: ......

Page 197: ...215126 175 Revision A 7 3 8 D60 D65 Header 9 1 m 30 ft Timed Double Knife Double Reel Hydraulic Deck Shift and HC10 Motor MD 159661 REFERENCE ...

Page 198: ......

Page 199: ...REFERENCE Figure 7 23 D60 D65 Header 9 1 m 30 ft Timed Double Knife Double Reel Hydraulic Deck Shift and HC10 Motor MD 159661 1031076 A B C D E 215126 177 Revision A ...

Page 200: ......

Page 201: ...th HC10 Motor MD 159648 For an explanation of the acronyms used in this section refer to 2 1 Definitions page 9 7 4 1 D1 Series Header 4 6 9 1 m 15 30 ft Timed Double Knife Single Reel Hydraulic Deck Shift HC10 Motor MD 159648 and Upper Cross Auger REFERENCE ...

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Page 203: ...REFERENCE Figure 7 24 D1 Series Header 4 6 9 1 m 15 30 ft Timed Double Knife Single Reel Hydraulic Deck Shift HC10 Motor MD 159648 and Upper Cross Auger 1031081 A B C D E 215126 181 Revision A ...

Page 204: ......

Page 205: ...215126 183 Revision A 7 4 2 D1 Series Header 4 6 9 1 m 15 30 ft Timed Double Knife Single Reel Hydraulic Deck Shift and HC10 Motor MD 159648 REFERENCE ...

Page 206: ......

Page 207: ...REFERENCE Figure 7 25 D1 Series Header 4 6 9 1 m 15 30 ft Timed Double Knife Single Reel Hydraulic Deck Shift and HC10 Motor MD 159648 1031077 A B C D E 215126 185 Revision A ...

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Page 209: ...215126 187 Revision A 7 4 3 D1 Series Header 9 1 m 30 ft Timed Double Knife Double Reel Hydraulic Deck Shift HC10 Motor MD 159648 and Upper Cross Auger REFERENCE ...

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Page 211: ...REFERENCE Figure 7 26 D1 Series Header 9 1 m 30 ft Timed Double Knife Double Reel Hydraulic Deck Shift HC10 Motor MD 159648 and Upper Cross Auger 1031078 A B C D E 215126 189 Revision A ...

Page 212: ......

Page 213: ...215126 191 Revision A 7 4 4 D1 Series Header 9 1 m 30 ft Timed Double Knife Double Reel Hydraulic Deck Shift and HC10 Motor MD 159648 REFERENCE ...

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Page 215: ...REFERENCE Figure 7 27 D1 Series Header 9 1 m 30 ft Timed Double Knife Double Reel Hydraulic Deck Shift and HC10 Motor MD 159648 1031079 A B C D E 215126 193 Revision A ...

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Page 217: ...215126 195 Revision A 7 4 5 D60 D65 Header 4 6 9 1 m 15 30 ft Timed Double Knife Single Reel Hydraulic Deck Shift HC10 Motor MD 159648 and Upper Cross Auger REFERENCE ...

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Page 219: ...REFERENCE Figure 7 28 D60 D65 Header 4 6 9 1 m 15 30 ft Timed Double Knife Single Reel Hydraulic Deck Shift HC10 Motor MD 159648 and Upper Cross Auger 1031082 A B C D E 215126 197 Revision A ...

Page 220: ......

Page 221: ...215126 199 Revision A 7 4 6 D60 D65 Header 4 6 9 1 m 15 30 ft Timed Double Knife Single Reel Hydraulic Deck Shift and HC10 Motor MD 159648 REFERENCE ...

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Page 223: ...REFERENCE Figure 7 29 D60 D65 Header 4 6 9 1 m 15 30 ft Timed Double Knife Single Reel Hydraulic Deck Shift and HC10 Motor MD 159648 1031083 A B C D E 215126 201 Revision A ...

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Page 225: ...215126 203 Revision A 7 4 7 D60 D65 Header 9 1 m 30 ft Timed Double Knife Double Reel Hydraulic Deck Shift HC10 Motor MD 159648 and Upper Cross Auger REFERENCE ...

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Page 227: ...REFERENCE Figure 7 30 D60 D65 Header 9 1 m 30 ft Timed Double Knife Double Reel Hydraulic Deck Shift HC10 Motor MD 159648 and Upper Cross Auger 1031084 A B C D E 215126 205 Revision A ...

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Page 229: ...215126 207 Revision A 7 4 8 D60 D65 Header 9 1 m 30 ft Timed Double Knife Double Reel Hydraulic Deck Shift and HC10 Motor MD 159648 REFERENCE ...

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Page 231: ...REFERENCE Figure 7 31 D60 D65 Header 9 1 m 30 ft Timed Double Knife Double Reel Hydraulic Deck Shift and HC10 Motor MD 159648 1031085 A B C D E 215126 209 Revision A ...

Page 232: ......

Page 233: ...585 97 101 21720 97 21801 129 21805 119 21859 129 21863 101 127 21880 111 113 123 125 21881 103 107 129 21941 97 21975 105 23165 99 26846 123 125 30031 95 97 30228 101 105 109 127 131 30280 103 30282 115 30314 129 30441 97 123 30576 95 97 30661 129 30669 131 30819 129 30821 103 30970 107 30971 115 119 30999 115 121 38854 123 125 40241 103 107 40703 115 119 40704 115 119 42045 127 42592 127 44209 1...

Page 234: ... 133124 129 133126 129 133372 129 133946 129 133965 107 135001 127 135213 103 107 115 119 129 135232 99 135237 103 107 115 119 135245 115 119 135255 103 135314 103 107 115 119 135372 115 119 135373 115 119 135374 115 121 135386 129 135401 123 125 135403 123 125 135405 95 135444 103 107 115 119 135479 107 115 119 135483 107 135507 105 109 135540 117 119 135565 103 107 115 119 135906 131 133 135929 ...

Page 235: ...107 159646 103 107 159648 107 159649 107 159658 111 159661 103 159665 103 159681 109 159682 109 159683 109 159684 109 159685 109 159686 109 159687 109 159688 109 159689 109 159690 109 159692 107 159700 133 159704 129 159706 97 159707 97 159716 103 159719 103 159721 103 159733 115 159734 133 170332 97 187723 99 194043 103 220672 129 252643 103 320077 105 320078 111 320092 103 320093 103 A API defin...

Page 236: ...lling 41 parts 126 G gears parts 122 124 glossary 9 greasing points 45 78 greasing procedures 44 78 GVW definition 9 H hay conditioners attaching to header 53 components 12 detaching from header using lifting method 58 detaching from header using windrower method 54 installing using lifting method 26 installing using windrower method 28 unloading 15 headers attaching hay conditioner 53 detaching f...

Page 237: ...que specifications 135 rock grates detaching 62 installing 18 RoHS definition 9 rolls gap adjusting 68 predelivery check 48 speed 68 tension adjusting 70 timing adjusting 69 checking 69 predelivery check 48 rpm definition 9 S SAE bolt torques 135 definition 9 safety 1 daily startup check 67 general safety 3 hydraulic safety 6 maintenance safety 5 operational 52 safety alert symbols 1 safety sign d...

Page 238: ... aluminum 139 O ring boss ORB hydraulic fittings adjustable 141 O ring boss ORB hydraulic fittings non adjustable 143 O ring face seal ORFS fittings 144 SAE bolt torque specifications 135 tapered pipe thread fittings 145 torque tension definition 9 troubleshooting 89 W washers definition 9 windrowers attaching 43 shutting down 52 INDEX ...

Page 239: ... Drive Belt Tension page 47 Check conditioner roll gap timing and alignment 3 12 2 Checking Roll Gap page 48 and 3 12 3 Checking Roll Timing page 48 Check rear and side forming shields evenly set to desired position 3 9 Installing the Forming Shield page 41 Grease all bearings 3 11 Lubricating the Conditioner page 44 Check roll intermesh hardware is securely tightened 4 9 2 Adjusting Roll Gap page...

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Page 242: ...t 816 891 7313 f 816 891 7323 LLC MacDon Russia Ltd 123317 Moscow Russia 10 Presnenskaya nab Block C Floor 5 Office No 534 Regus Business Centre t 7 495 775 6971 f 7 495 967 7600 MacDon Australia Pty Ltd A C N 079 393 721 P O Box 103 Somerton Victoria Australia Australia 3061 t 61 3 8301 1911 f 61 3 8301 1912 MacDon Europe GmbH Hagenauer Strasse 59 65203 Wiesbaden Germany CUSTOMERS MacDon com DEAL...

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