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M-9500-3.0.6-0 INTEGRA 9500-9505 Operations Manual – English

Approved

: Spike Reed

Effective:

15 Nov 2010

Supersedes:

28 Jan 2010

LVS®

CONFIDENTIAL

INTEGRA 9500/9505

Barcode Quality Station

Operations Manual

Version 3.0.6

August 20, 2007

Version 3.0.3

Integra 9505

Integra 9500

Summary of Contents for integra 9500

Page 1: ...h Approved Spike Reed Effective 15 Nov 2010 Supersedes 28 Jan 2010 LVS CONFIDENTIAL All contents copyright LVS 2010 Page 1 of 82 INTEGRA 9500 9505 Barcode Quality Station Operations Manual Version 3 0...

Page 2: ...roprietary confidential information of LVS and possession and use of such proprietary confidential information is subject to restrictions set forth by LVS as described in the applicable non disclosure...

Page 3: ...20 Application Standards 20 Selecting an Application Standard 21 Override Aperture 22 Creating Custom Reports 23 Current Information 23 System Settings 24 Minutes before auto logoff 24 Recalibration C...

Page 4: ...ing Function 47 Section 2 Matrix Codes 51 Verify a Matrix Code 51 View Section 51 1 Overall Grade 52 2 Defects 52 3 Zoom 52 4 OCR 53 5 Modulation 53 Multi Rotation Codes 54 DataMatrix 54 QR Code 55 Se...

Page 5: ...ab 69 Import Image from File 70 Export Image to File 70 Recent Reports Last 30 Days 70 Delete Prior to Specific Date 71 Software Version History 72 Audit Trail Report 72 Calibration Report 72 Referenc...

Page 6: ...personal injury or damage to the system Before using the system carefully read all the installation and operating instructions Observe all warning instruction labels on the system To protect your sys...

Page 7: ...e system If unsure check with your dealer or local utility provider Do not place the AC power cord where it can be stepped on If the AC power cord becomes damaged or frayed replace it immediately Avoi...

Page 8: ...15420 ISO 24723 GS1 General Specifications UPC A with CC B ISO 15420 ISO 24723 GS1 General Specifications UPC E ISO 15420 GS1 General Specifications UPC E with 2 Digit supplemental ISO 15420 GS1 Gener...

Page 9: ...4 ISO 24723 GS1 General Specifications GS1 Databar Expanded Stacked CC B ISO 24724 ISO 24723 GS1 General Specifications GS1 Data Matrix ISO 16022 GS1 General Specifications Data Matrix ISO 16022 PDF 4...

Page 10: ...art Number LAB0026 3 USB ports Windows XP Professional OR 1 Serial port 12V 4 87 A GS1 128 Test Card 1 External VGA port 5V 12 2 A Part Number LAB0033 External USB mouse Elastomer keyboard 10 100 LAN...

Page 11: ...a Monochrome 2 1 or 1 3 Mega pixel Operating Temperature 10 C 50 F to 30 C 86 F Relative Humidity Calibration 20 to 70 non condensing EAN UPC Test Card Storage Temperature Part Number LAB0026 0 C 32 F...

Page 12: ...ilize 2 The system is setup with tabs located across the top of the screen Each tab is discussed in this guide Click the Setup tab and choose the desired Application standard see Figure below Note Whe...

Page 13: ...utton see Figure below 4 Click the Grading tab and place a barcode into the field of view and draw a box as shown in the Figure below The verification results are displayed immediately Important Posit...

Page 14: ...ed in any orientation which is an integer multiple of 90 degrees See examples below Barcodes Verified Horizontally Barcodes Verified Vertically To Print the Results To print the verification results c...

Page 15: ...ed Spike Reed Effective 15 Nov 2010 Supersedes 28 Jan 2010 LVS CONFIDENTIAL All contents copyright LVS 2010 Page 15 of 82 This concludes the Basic Operations of the INTEGRA 9500 9505 Each tab at the t...

Page 16: ...6 of 82 Welcome Tab The Welcome tab is the first tab to appear when starting the INTEGRA 9500 9505 Choice of Language Click the drop down box in the lower right section of the screen to change the sof...

Page 17: ...at the top of the screen Enter the Operator ID and Password When the system is used for the first time the Operator ID is admin and the password is admin This enables the administrator to gain access...

Page 18: ...Manual English Approved Spike Reed Effective 15 Nov 2010 Supersedes 28 Jan 2010 LVS CONFIDENTIAL All contents copyright LVS 2010 Page 18 of 82 Passwords and permission levels are explained in the nex...

Page 19: ...ontains the following sections Camera Grading Mode Application Standards Current Information System Settings Optional Features Change Password button Each of the aforementioned sections is listed belo...

Page 20: ...blished you can remove the barcode and place another barcode into the field of view and the new barcode is graded after the Click to grade button is pushed or if a new box is drawn When choosing to ma...

Page 21: ...GS1 or ISO Application standard When selecting the Automatic GS1 or ISO standard the following message appears You must read the message enter OK in the text field and then click OK The aforementioned...

Page 22: ...en Yes or No options 3 Click OK to save your changes or Cancel to discard your changes Override Aperture ISO 15415 and ISO 15416 outline rules regarding what aperture should be used based on symbology...

Page 23: ...ded on the installation CD that arrives with your INTEGRA 9500 or 9505 Current Information The top right of the Setup Tab screen contains a box of information indicating the local time of day date Gre...

Page 24: ...e arrow keys to select the number of days before the current password expires As soon as you use the arrow keys the checkbox will automatically be enabled Minutes before auto logoff An automatic Logof...

Page 25: ...ld overrides the secondary Reference field For example a user updating the Reference field in the Login box overrides the reference number entered on the Setup tab screen Company Name on Reports This...

Page 26: ...r Pass Fail This permission allows the user to set different Pass Fail levels For more information refer to the section entitled Pass Fail ISO Grading in the Grading Tab section Allow Full ISO On the...

Page 27: ...ime the software decodes that string of data The Product Identification Data appears below the barcode data on the Grading Tab screen The software groups this data within special characters and The so...

Page 28: ...le barcode images in the field of view at the same time These multiple barcode images can all be the same symbology or they can all be different Important Multi Barcode Verification is to be used as a...

Page 29: ...now proceeds to the Grading Tab screen If you choose to Select an Existing Format select a format from the format list The software now proceeds to the Grading Tab screen Step 5 Place the multi secto...

Page 30: ...fy multiple sectors Push the Delete button on the keyboard Redraw the sector as indicated in Step 5 The process of redrawing a sector is only available when creating a new custom template In other wor...

Page 31: ...monitor Push the Print button and the report is sent to the printer for that single sector only Optional Features Activation Clicking this button allows you to view a list of features and the status o...

Page 32: ...tandard Test Cards are used to certify that the system is calibrated according to the ISO IEC 15416 2000 E and is traceable to NIST standards It is specially printed to have certain reflective values...

Page 33: ...the Calibrated Conformance Standard Test Card assigned to your system Choose one of the Master Grade barcodes and place it so the blue line goes through the middle of the PASS portion of the barcode s...

Page 34: ...Calibrate button The system begins the calibration process The calibration result could be either of the following EAN UPC Calibrated Conformance Standard Test Card GS1 128 Calibrated Conformance Sta...

Page 35: ...damaged in any way it must be replaced Also it is recommended to replace this Test Card every two years Each calibration card has been tested by a NIST traceable test device and the values for Decoda...

Page 36: ...Data Matrix Calibrated Conformance Test Card is optional If you wish to purchase a card please contact Label Vision Systems or an LVS representative Purchased cards are certified for up to 2 years fro...

Page 37: ...eparate sections that follow in this manual Section 1 1D Codes The Grading tab see Figure above is divided into the following sections 1 Overall Grade 2 ISO Grading 3 View 4 Grade bar graph 5 ISO IEC...

Page 38: ...ification report to be generated on the screen Auto checkbox Selecting this option automatically sends the Grading report to the default printer each time a new barcode is graded 2 ISO Grading Two way...

Page 39: ...ition of the problem see Figure below At the bottom right of the Grading Tab screen is a chart indicating what the different colors indicate There are 4 parameters that can be highlighted Contrast Mod...

Page 40: ...d click on the mouse The software then reports what it sees in a small pop up window Since the software was unable to read the characters it would have no idea if the characters were alpha or numeric...

Page 41: ...Spike Reed Effective 15 Nov 2010 Supersedes 28 Jan 2010 LVS CONFIDENTIAL All contents copyright LVS 2010 Page 41 of 82 Zoom The Zoom option allows you to view small labels The screenshots below show l...

Page 42: ...ues The color refers to the grade in terms of the legend on the bottom right of the screen The Grade Bar Graph displays line for line grade information for every line of the bar height see Figure belo...

Page 43: ...ded data This data does not contain any stop start or control non printable characters Check digits may or may not be displayed depending on the symbology For example Code 128 mandates that they not b...

Page 44: ...the ISO standards it is an extremely useful tool when troubleshooting printing problems The Blemish parameter is not figured into the Overall grade unless the Allow non ISO blemish to affect grade fe...

Page 45: ...be placed onto the image stage Typically the color of this paper would be white But if the barcode label being evaluated is even slightly translucent the background color should match the background...

Page 46: ...2 Height and Width Measurement Any time the mouse is held down to draw a sector the bottom of the screen displays the actual measurement of the sector being drawn see Figure below This helps to measur...

Page 47: ...Click the Ctrl S buttons on your keyboard to initiate the stitching function Note You may stitch a barcode as many times as needed Extremely wide barcodes may require multiple stitching steps 3 Adjus...

Page 48: ...des 28 Jan 2010 LVS CONFIDENTIAL All contents copyright LVS 2010 Page 48 of 82 5 Move the barcode so the same information appears under both dotted red lines and then click the Add button see Figure b...

Page 49: ...LVS 2010 Page 49 of 82 7 Move the label so that the same information appears under both dotted red lines Click the Add button Note that the stitched barcode appears in the top half of the screen see...

Page 50: ...uiet zones is completely stitched click the Ok button The Grading tab screen appears 10 With your mouse draw a box around the entire barcode ensuring enough space on either side of the barcode for the...

Page 51: ...mbols QR Code Micro QR Code Aztec Code Chinese Sensible Han Xin Code MaxiCode Verify a Matrix Code Place the code into the field of view and draw a blue square around the image by clicking the mouse a...

Page 52: ...e also detects cells that are not in the correct spot or have a blemish When this occurs error correction is used and causes the software to highlight the cells in red where error correction was appli...

Page 53: ...er case only Special characters are not supported The human readable of a barcode label can be checked most of the time provided the characters do not touch each other The characters must also be larg...

Page 54: ...Rotation Codes is selected as the preferred Application standard on the Setup Tab screen you are prompted to rotate the code after drawing the box Ensure that the box is large enough to accommodate t...

Page 55: ...ht LVS 2010 Page 55 of 82 QR Code For correct placement for QR Code position the finder patterns on the blue dots see Figure below After grading all five rotations a report appears showing the average...

Page 56: ...eed Effective 15 Nov 2010 Supersedes 28 Jan 2010 LVS CONFIDENTIAL All contents copyright LVS 2010 Page 56 of 82 Section 3 Two Dimensional Multi Row Codes The family includes PDF 417 Micro PDF 417 GS1...

Page 57: ...t bars positioned straight up and down see above Figure The symbol can have no more than a 2 degree tilt While placing the cursor on the video image hold down the mouse and draw a box around the barco...

Page 58: ...ts copyright LVS 2010 Page 58 of 82 GS1 Databar Composite Verification The INTEGRA 9500 9505 supports the following GS1 Databar Composite codes GS1 Databar 14 linear GS1 Databar stacked GS1 Databar li...

Page 59: ...as possible On the upper right side of the Grading Tab screen there are two boxes marked 1D and 2D see above Figure Choose which section of the code you wish to view The 1D section contains the linear...

Page 60: ...you to magnify the barcode image up to 4 times see above Figure The position of magnification can be changed by clicking to a different position on the image box located on the upper left corner of th...

Page 61: ...for the selected area as determined by the blue line overlaying the image of the barcode on the top left side of the screen You can look at the SRP for any part of the barcode by simply clicking on a...

Page 62: ...en waveform Traditional bar growth and shrinkage The background of the SRP View Tab screen represents the bars and spaces of the actual barcode symbol The global threshold is also displayed The PgUp a...

Page 63: ...ov 2010 Supersedes 28 Jan 2010 LVS CONFIDENTIAL All contents copyright LVS 2010 Page 63 of 82 Traditional Bar Growth and Shrinkage Select this option to view bar growth and shrinkage information see F...

Page 64: ...ron units this is determined by selecting English or Metric on the Setup tab System Settings section Note Mil thousands of an inch 001 Micron also known as micrometer 1 millionth of a meter Options on...

Page 65: ...for each line and reports the overall grade as being the lowest of the averages of all parameters The 10 Line Grading button is available to mimic a laser based or CCD based verifier where only 10 lin...

Page 66: ...trade related information between two parties For the most part these rules were created and governed by an international group called ISO IEC These rules can be found in a publication entitled ISO I...

Page 67: ...lysis software analyzes only which part you have selected Step 2 After a grade has been established select the Structure Tab The analysis will be completed shortly Generally speaking the Structure Tab...

Page 68: ...ht box Clicking on the Structure Tab the data is divided into its data structural format see Figure below The checking of Data Structure is complex and extensive LVS is attempting to define all Data S...

Page 69: ...rent the software stores the new report and marks it with a file number along with a new date time stamp The Archive Tab allows you to access these various reports and files They are all stored in an...

Page 70: ...mage however is saved with the report Sometimes it is important to save the actual image This can be done by placing a barcode label into the field of view verify the label then go to the Archive Tab...

Page 71: ...t files and reports can be altered in the same manner Delete Prior to Specific Date To delete old files click this button Use the calendar feature to select the desired date and then click the OK butt...

Page 72: ...e outs Database changes Calibration time outs Changes in permission levels Calibration Creation or deletion of an operator Calibration Report This report lists every time calibration was achieved alon...

Page 73: ...any would like to send these reports to an external drive At the bottom left of the Archive Tab screen see Figure to the right is the Change SQL connection button Using standard protocol change this b...

Page 74: ...Database button Select the database from the list of backup databases Available options include o Recent reports last 30 days o Software version history o Audit trail report o Calibration report o Ref...

Page 75: ...9505 Camera Lens 12 5mm locking CAM0076 LVS 9500 9505 Camera Lens 16mm locking CAM0077 LVS 9500 9505 Camera Lens Red Filter CAM0123 LVS 9500 USB 1 3 Mega Pixel Camera CAM0078 LVS 9500 USB 2 1 Mega Pi...

Page 76: ...lar lock w keys PCB0180 LVS 9500 LED Light Tray PCB Printed Circuit Board for INTEGRA 9500 Full LED light tray replacement no enclosure PCB0120 LVS 9505 Auxiliary LED Light Tray PCB Printed Circuit Bo...

Page 77: ...NFIDENTIAL All contents copyright LVS 2010 Page 77 of 82 LVS PART DESCRIPTION HAR0580 INTEGRA 9505 6 x 10 Mirror 152 mm x 254 mm HAR0994 INTEGRA 9505 5 x 7 Mirror 127 mm x 178 mm HAR0586 Metal Base Pl...

Page 78: ...particles on the surface of the lens Vacuum the 2 air intake holes located under the main housing this removes any build up of particles trapped in the 2 filters ANNUALLY There is no annually Preventi...

Page 79: ...IAL All contents copyright LVS 2010 Page 79 of 82 Documentation This section contains the following forms Declaration of Conformity Compliance Statement for ISO IEC 2000 E and NIST Traceability Declar...

Page 80: ...ISO IEC 15416 2000 E Linear Verification Methodology ISO IEC 15415 2004 E 2 Dimensional Verification Methodology ISO IEC 15415 Tec Cor 1 2008 Technical Corrigendum ISO IEC 15426 1 2006 E Linear Verif...

Page 81: ...ares that this product complies with the following directives to be observed for CE Marking 93 68 EEC CE Marking Directive 89 336 EEC EMC Directive 2006 95 EC Low Voltage Directive EN 60950 Electrical...

Page 82: ...certified EAN UPC Symbology Calibration Standard Test Cards The Test Cards are manufactured to specifications set by Applied Image and the collaboration of GS1 US and GS1 Global using ISO IEC 15416 20...

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