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LELY 5.1103.0010, Operator'S Manual

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LELY 5.1103.0010 Operator'S Manual Download Page 3

 

 

 

 

iii 

D-H023.0906EN 

innovators in agriculture

TRADEMARKS, COPYRIGHT AND 
DISCLAIMER 

Lely, Astronaut, Atlantis, Hibiscus, Lotus, Splendimo, Astri, Astrodata, 
Calm, Commodus, Compedes, Cosmix, Discovery, E-link, Fertiliner, 
Gravitor, Grazeway, Hubble, Juno, Lely Center, Lelywash, Luna, Nautilus, 
Pura, Qwes, Shuttle, T4C, Time for Cows, Viseo and Voyager are 
registered trademarks of the Lely Group. The right of exclusive use 
belongs to the companies of the Lely Group. All rights reserved. The 
information given in this publication is provided for information 
purposes only and does not constitute an offer for sale. Certain products 
may not be available in individual countries and products supplied may 
differ from those illustrated. No part of this publication may be copied 
or published by means of printing, photocopying, microfilm or any other 
process whatsoever without prior permission in writing by Lely Holding 
S.à r.L. Although the contents of this publication have been compiled 
with the greatest possible care, Lely cannot accept liability for any 
damage that might arise from errors or omissions in this publication. 

The English language manual is the original manual. Translations into 
other languages use the English language manual as the source 
document. Lely accepts no liability for discrepancies between the 
original English language manual and versions in other languages. If 
there is a conflict over the content and accuracy of any translated 
manual, the English language manual is the authority document.  

 

Copyright © 2009 Lely Industries N.V. 
All rights reserved 

Lely Industries N.V. 
Weverskade 110 
3147 PA Maassluis 
the Netherlands 
Phone: +31 (0)10 5996333 
Fax: +31 (0)10 5996403 
Website: www.lely.com  

Summary of Contents for 5.1103.0010

Page 1: ...innovators in agriculture www lely com Lely Industries N V LELY ASTRONAUT A3 Next Milking Robot Operator Manual D H023 0906EN English Original...

Page 2: ...ii D H023 0906EN innovators in agriculture INTENTIONALLY BLANK...

Page 3: ...copied or published by means of printing photocopying microfilm or any other process whatsoever without prior permission in writing by Lely Holding S r L Although the contents of this publication hav...

Page 4: ...iv D H023 0906EN innovators in agriculture INTENTIONALLY BLANK...

Page 5: ...v D H023 0906EN innovators in agriculture LIST OF INCLUDED AMENDMENTS No Issue Date yy mm Chapter s Remarks 09 06 Initial Issue...

Page 6: ...vi D H023 0906EN innovators in agriculture INTENTIONALLY BLANK...

Page 7: ...ormation in this manual has been compiled with care Lely shall not be liable for errors or faults in this manual The recommendations are meant to serve as guidelines All instructions pictures and spec...

Page 8: ...Next except for the maintenance done by the operator as indicated in the Operator Manual If people who are not certified by Lely Industries do maintenance on the ASTRONAUT A3 Next the warranty on the...

Page 9: ...ecialist certification valid for one year Master Product Specialist certification valid for one year During training a trainee is permitted to work for up to a maximum of six months under close superv...

Page 10: ...x D H023 0906EN innovators in agriculture INTENTIONALLY BLANK...

Page 11: ...2 5 Emergency Stop Buttons 2 11 3 Specifications 3 1 3 1 Milking Robot 3 1 3 2 Compressor Unit 3 1 3 3 Milk Quality Control System MQC C Option 3 2 4 Description and Operation 4 1 4 1 Introduction 4 1...

Page 12: ...g 6 3 6 2 1 First Milking 6 3 6 2 2 Interrupt a Visit 6 8 6 2 3 Interrupt Pre Treatment 6 9 6 2 4 Reconnect the Teat Cups 6 9 6 2 5 Prolong milking 6 9 6 2 6 Interrupt Post Treatment 6 9 6 3 Cleaning...

Page 13: ...12 7 5 Box 7 13 7 6 Feeding System 7 14 7 6 1 Clean the Feeding System 7 14 7 6 2 Calibrate the Feed Portion 7 17 7 7 Robot Arm Systems 7 18 7 7 1 Clean the Bleed Holes 7 18 7 7 2 Clean the Outside of...

Page 14: ...4 Robot Arm System 8 2 8 4 1 Shorten the Cup Cords 8 2 8 5 Milking System 8 5 8 6 Milk Transport System 8 6 8 6 1 Manually add a Cow for Calving 8 6 8 6 2 Manually add a Cow for Dry Off 8 7 8 6 3 Manu...

Page 15: ...enerate a Phone Call during the Night 9 2 9 9 Robot Arm falls down 9 3 9 10 Robot Arm does not Connect 9 3 9 11 Cow is not identified 9 3 9 12 Troubleshooting Flowcharts 9 4 9 12 1 Alarms and Phone Ca...

Page 16: ...xvi D H023 0906EN innovators in agriculture INTENTIONALLY BLANK...

Page 17: ...m maintains specific records for each cow The milking system uses these records to manage the milking and feeding of a cow when it enters the milking robot The milking system has four primary parts Th...

Page 18: ...1 2 Introduction D H023 0906EN innovators in agriculture INTENTIONALLY BLANK...

Page 19: ...GER WARNING and CAUTION with the safety messages The signal word for each message uses the following guidelines DANGER Indicates an imminently hazardous situation that if not avoided will result in de...

Page 20: ...obot Do not modify the equipment in any way Unauthorized modification may impair the function and or safety and could affect the life of the equipment and persons Only use approved spare parts and mak...

Page 21: ...in the barn The milking robot must be installed in a horizontal position If necessary install filler pieces to make sure the floor of the robot is horizontal Make sure the electrical power supply is...

Page 22: ...uestions Review safety related items with all operators frequently annually 2 3 5 Maintenance Safety Read and understand the applicable manual and all safety signs before you connect power supplies to...

Page 23: ...or procedures are not followed 2 4 1 1 Chemical Hazards Swallowing Burning Chemical Hazards Symbol except Canada and USA Chemical Hazards Symbol Canada and USA WARNING May cause serious burns to finge...

Page 24: ...zard Symbol except Canada and USA Electrocution Hazard Symbol Canada and USA WARNING Stop the milking robot turn off electrical power at the master panel and wait for all moving parts to stop before d...

Page 25: ...rd Symbol except Canada and USA Laser Light Hazard Symbol Canada and USA CAUTION Class 2 laser product Laser radiation Do not look into the laser beam 2 4 1 4 No Admittance for Unauthorized Persons No...

Page 26: ...his position to lift the ASTRONAUT A3 Next Milking Robot Use the correct lifting points on the top of the ASTRONAUT A3 Next Milking Robot 2 4 1 6 Pinching Hazard Pinching Hazard Symbol except Canada a...

Page 27: ...may cause injury to persons and or damage to equipment 2 4 1 8 Temperature Hazard Type One Temperature Hazard Symbol except Canada and USA Type Two Temperature Hazard Symbol except Canada and USA Temp...

Page 28: ...nts that may damage the safety decals Replace safety decals that are missing or are illegible Safety decals can be purchased from your local Lely service provider 2 4 3 Installation of Safety Decals 1...

Page 29: ...ing robot immediately stops operation and there is no movement of the robot arm WARNING When one of the emergency stop buttons is pressed the electrical and pneumatic power supply are still partially...

Page 30: ...2 12 Safety D H023 0906EN innovators in agriculture Figure 1 Position of Emergency Stop Buttons LH Model Figure 2 Position of Emergency Stop Buttons RH Model KEY 1 2 3 Emergency stop buttons...

Page 31: ...de with arm extended 160 cm 63 in No operation areas are necessary at each end of the milking robot 3 2 Compressor Unit Note Please refer to the documentation of the Compressor for more information Th...

Page 32: ...d filling 20 ml 0 7 fl oz Astri Cell consumption Amount of Astri Cell used for the test 4 5 ml quarter 0 158 fl oz Conductivity 3 mS at 25 C 77 F Freezing point 0 C 32 F Frost does not have influence...

Page 33: ...s Each system has components that are important for the operator to operate or maintain the ASTRONAUT A3 Next 4 2 1 Box The box is the area of the milking robot where the cow stands during milking It...

Page 34: ...lking robot and the T4C and X Link software the cow is sent in a specified direction when the cow leaves the box The optional Jersey set not shown is an adaptation of the box to position smaller cows...

Page 35: ...pe The following tag types are used Qwes H IR Qwes HR IR Qwes ID ISO Qwes ACT ISO Qwes LEG ISO Qwes E ISO Qwes EAR The installation location of the antenna in the ASTRONAUT A3 Next depends on the type...

Page 36: ...be fed to a cow is based on calculations made in the T4C farm management system The proportion of each feed type and the total amount that is fed can be set per cow group or herd 4 2 3 3 Feed Through...

Page 37: ...es the teat cups to the correct position to attach them to the teats of the cow The robot arm assembly is installed on the right RH model fig 8 page 4 14 or the left LH model fig 7 page 4 13 of the bo...

Page 38: ...m overview KEY 1 Lower arm cover 2 Turn in arm 3 Arm cover 4 Brushes 5 Lower arm 6 Mothership 7 Teat spray nozzle 8 Teat cups 9 sTDS teat detection system 4 2 6 Milking System The milking system has t...

Page 39: ...of milk values like milk colour conductivity dead milk time milk speed milk volume milk flow milk temperature and airflow The measurement takes place per cow s quarter With a microphone air is detecte...

Page 40: ...lowing out of the milk delivery line when the filter is replaced A system with more than one robot always contains more than one milk filter Milk separation system The milk separation system 2 fig 5 p...

Page 41: ...the udder health The MQC C has the following parts The sampler The processor The wall socket The CAN bus of the milking robot supplies the electrical power to the MQC C The MQC C gets input when to t...

Page 42: ...ot s internal milk transport facility The support is installed on the milk jar frame The function of the sampler is to separate a small quantity of the milk for the test when a test must be done The s...

Page 43: ...ass attentions of the test can be found in the T4C software Hardware related alarm messages can be found on the X Link The attentions lists generated by T4C can be found on the X Link 4 2 7 4 The Wall...

Page 44: ...leaning methods Steam cleaning sTDS cleaning Brush cleaning Lelywash Local rinse Cluster rinse Cluster cleaning Milk tank cleaning USA cleaning The cleaning is done with fresh water cold and or warm a...

Page 45: ...ators in agriculture KEY 1 Machine room 2 Machine room door 3 Box 4 Feed funnel 5 Feed bin 6 Entrance Exit Gates 7 Upper cover 8 Middle cover 9 Lower cover 10 Robot Arm 11 Mothership 12 Weigh floor 13...

Page 46: ...innovators in agriculture KEY 1 Feed hopper 2 Box 3 Machine Room 4 Machine room doors 5 Entrance Exit Gates 6 Weigh Floor 7 X Link 8 Robot Arm 9 Mothership 10 Lower cover 11 Middle cover 12 Upper cov...

Page 47: ...s Addressing of the nodes devices is according to IPv4 IPv6 supported by Windows Vista is not used The T4C network has the following parts Industrial network switch Ethernet network cable A PC with t...

Page 48: ...3x230 VAC 16 A to the Pura steam device optional 3x230 VAC 16 A to the heater steam unit A battery back up provides emergency power to keep the control system running for approximately 30 s depending...

Page 49: ...and clean air environment Compressed air is needed to operate The entry and exit gates of the box The feeding system in the box Movement of the robot arm all directions The teat cups tilt or release T...

Page 50: ...RONAUT A3 Next it is detected by the Gravitor weighing system of the ASTRONAUT A3 Next The Gravitor is connected to the CAN Bus network of the ASTRONAUT A3 Next The floor of the box is equiped with 4...

Page 51: ...t cups disconnect individually when each quarter finishes milking After milking the teats are sprayed and the front gate of the box opens and the cow leaves the box Also the teat cleaning brushes are...

Page 52: ...ank or when the milk is not for consumption to the M4Use or the sewer 4 3 2 1 Milk Transport to the Milk Jar Four separate parallel milk tubes transport the milk from the four teat cups through the ro...

Page 53: ...tes before a main cleaning If the operator does not replace the filter the CRS will not switch to the other filter and continues to milk using the old filter Buffer vessel A buffer vessel can be insta...

Page 54: ...n be found in the chapter Diagrams 4 3 4 2 Test Conditions General A test can only be done if all components of the MQC C are correctly installed the test is enabled in T4C and if the MQC C is set to...

Page 55: ...C for the entire last hour or is below 45 C the processor restarts 4 3 4 3 The Test The test has four main stages Take a sample of the milk of all available quarters Mix the Astri Cell with the milk M...

Page 56: ...II 200 001 400 000 III 400 001 800 000 IV 800 001 2 000 000 V 2 000 001 If the defined class of the somatic cell count is greater than or equal to class IV the processor starts a processor rinse to c...

Page 57: ...ts are III III III IV IV IV The sum is 21 and thus okay No attention is generated The classes of a quarter for the last six tests are IV IV V V V V The sum is 28 and thus not okay An attention is gene...

Page 58: ...tion without milk line Pre rinse cold water no agents 90 s Main rinse hot water with agents 6 min Post rinse cold water 120 s Pura To kill bacteria with steam no detergents used Steam cleaning of the...

Page 59: ...ing the long milk tubes are sucked empty one by one The water is discharged via the milking robot discharge system 4 3 6 4 Milk Line Rinsing During a short rinse of the milk line the following message...

Page 60: ...in cleaning 4 3 6 6 Main Cleaning During a main cleaning boiling water with a lye based or acidic cleaning agent Astri Lin or Astri Cid is pumped through the milking installation and the milk delivery...

Page 61: ...ms generate a phone call after a certain programmable time All active alarms are shown on the CRS display 4 3 7 2 Telephone Calls If an alarm continues for a specified period of time and if a priority...

Page 62: ...touchscreen navigation button and the two push buttons enable the user to give commands and change values in the milking robot The touchscreen also shows reports and alarms The touchscreen interface h...

Page 63: ...met page 6 7 If the cow visits the milking robot for the first time Yes If the cow is known to the system No If the milk settings are known for the cow No If the teat settings are known for the cow No...

Page 64: ...the following tabs Process Settings Test Indications System T4C Tab name Process During operation of the milking robot the display of the process tab is continually refreshed to show the current stat...

Page 65: ...post milking Milk procedure Feeding Robot cleaning System alarms Display The Advanced settings menu includes options for setting only for service purposes Box system Milk system Attachment system Clea...

Page 66: ...king robot Shutdown to shutdown all components of the milking robot Reset all to reset the control system of the milking robot Change view to switch between status of the milking robot and the facilit...

Page 67: ...tton guides the operator through the procedure to change the milk filter Viewing dialog of M4Use When this button is pushed the current status of the M4Use buckets is shown The operator can change the...

Page 68: ...osition under the teats during first milking page 6 7 The arm control buttons are Button Description Left Hand Robot Description Right Hand Robot Move the robot arm 25 mm to the head of the cow Move t...

Page 69: ...e cow Not applicable Move the robot arm 25 mm to the right of the cow Not applicable Move the robot arm 25 mm to the left of the cow Not applicable Move the robot arm 50 mm to the left of the cow Not...

Page 70: ...ontrol the pre cooler if applicable Control the twin filter if applicable Send alarms to the user by telephone speech or text message or beeper Store alarms CRS is in most cases installed in the tank...

Page 71: ...ilk tank can be emptied To replace the filter in the twin filter To change users available for receiving alarms This button disables the buzzer that sounds when an alarm occurs Alarm The alarm indicat...

Page 72: ...t up MOD a modem error occurred during start up SPC a speech card error occurred during start up Note Please call your service provider if this line displays MOD or SPC Line 3 shows the number of conn...

Page 73: ...ed Alarm System Menu Main Menu Alarm system List of active alarms History of alarms Clear alarm list Ignore alarms next 60 min Duty counter List Active Alarms Main Menu Alarm system List of active ala...

Page 74: ...milking robot continues milking Alarm as shown on the CRS display Type of alarm Airpressure too low shortly CRITICAL ALARM Boiler not empty after cleaning NORMAL ALARM Cleaning temp not reached NORMAL...

Page 75: ...CRITICAL ALARM Teat positions not available NORMAL ALARM Teat positions not determined NORMAL ALARM Time out alive comp P1 CRITICAL ALARM Time out init comp P1 NORMAL ALARM Time out shutdown comp P1 C...

Page 76: ...ARM 30 min left for filter change NORMAL ALARM Cleaning time exceeded NORMAL ALARM Phone line busy NORMAL ALARM Phone line unavailable NORMAL ALARM Robot too long out of operation NORMAL ALARM Dewpoin...

Page 77: ...made with the menu Settings Main Menu Settings Alarm system settings Cleaning system settings General settings Network settings Alarm System Settings To activate the alarm settings menu Main Menu Sett...

Page 78: ...n alarm Cleaning System Settings The following menu displays the possible settings for a Cluster cleaning alarm Ratio Astri Cid Astri Lin 1 4 Number of main cleanings 3 Consumable milk yes Alarm if bo...

Page 79: ...06EN innovators in agriculture Event history Menu The Event history displays all events Main Menu Event history 01 25 13 29 CRS Overdue filling boiler time 01 25 09 48 Crs Timeout holding gate 11 07 1...

Page 80: ...system The T4C software enables the user to examine data on each cow and to send cow specific commands to the milking robot The T4C software also shows reports and alarms Please refer to the T4C User...

Page 81: ...k jar tubes and remove them from the milk jar and the sampler 3 Remove the tubes from the sampler and take it from the support CAUTION Make sure no debris can enter the tubes and the electrical connec...

Page 82: ...over page 7 6 3 Close the multiple function box page 7 11 4 Put the milking robot in operation with the X Link page 6 1 5 1 2 Installation of the Processor and the Sampler Preparation CAUTION Before y...

Page 83: ...ctors on the 6 folded milk tube 2 Remove the tube connector 3 Connect the tubes from the milk jar to the sampler 4 Connect the the 6 folded milk tube to the sampler and put the sampler on the support...

Page 84: ...5 4 Installation D H023 0906EN innovators in agriculture Figure 14 Close the ball valve...

Page 85: ...Installation 5 5 D H023 0906EN innovators in agriculture Figure 15 Disconnect the sampler tube bundle and the power data cable Figure 16 Remove the processor...

Page 86: ...5 6 Installation D H023 0906EN innovators in agriculture INTENTIONALLY BLANK...

Page 87: ...1 2 Take the Milking Robot s out of Operation It is possible to take a single milking robot out of operation or to take all milking robots in the cluster out of operation The first is done with the X...

Page 88: ...elect button Start 7 In the window Choose startup mode 1 Select button Empty boiler 2 Select button OK 8 The calibration procedure window is displayed WARNING The robot arm will move Make sure there a...

Page 89: ...se cows to the system New cows should always be milked under supervision the first days Before a cow is milked the user should carry out a number of preparations Provided these are done carefully the...

Page 90: ...ttached to the cow as depicted fig 17 page 6 5 Otherwise the tag will not function properly 2 Attach the responder 2 fig 17 page 6 5 on the belt 3 Attach the first set of number on the belt starting w...

Page 91: ...Operating Instructions 6 5 D H023 0906EN innovators in agriculture Figure 17 The Qwes H tag KEY 1 Connector 2 Qwes H tag 3 Numbers 4 Ring 5 Weight...

Page 92: ...s the opening and closing of the gates Seeing other cows enter the box quietly will increase the confidence of the new cows 6 2 1 6 Lead the Cow into the Box There are two possibilities for closing th...

Page 93: ...OK 2 When the pop up window Change and validate the following settings to continue milking process appears make sure The Milk and Don t milk settings for the four quarters are correct 3 If necessary...

Page 94: ...average variations among cows in the herd Ration in the robot Feed the cows at least 2 kg of feed during the complete lactation period In this way low yielding cows also stay attracted to the robot St...

Page 95: ...under the cow in front of the udder with the arm control buttons page 4 36 5 Make sure the rear teat cups are under the front teats and the laser bundle nearl fig 19 page 6 8 y touches the rear teats...

Page 96: ...the X Link 1 On the X Link select Button to open the quick launch buttons bar Button to open the second set of quick launch buttons 2 Choose a local cleaning or a cluster cleaning For a Lelywash sele...

Page 97: ...on 2 Wait until the robot arm is in the home position 3 If applicable put the milking robot in operation with the X Link page 6 1 6 4 2 Move the Robot Arm to the Service Position 4 If necessary take t...

Page 98: ...2 Operating Instructions D H023 0906EN innovators in agriculture Figure 20 The four robot arm positions for service KEY 1 Service position 1 2 Service position 2 3 Service position 3 4 Service positio...

Page 99: ...2 Switch off Extra Feed 1 On the X Link select Button to open the quick launch buttons bar The feeding stops 6 6 Reset a M4Use Bucket when Emptied Note This procedure must be done if one or more of t...

Page 100: ...em Open milktank valve Close 7 Push Enter 8 Push button 3 If the configuration of the system is one tank with automatic cleaning refer to the documentation supplied with the system 6 8 Sampling 6 8 1...

Page 101: ...sure the value in the field No of empty bottles for alarm is correct 17 If necessary 1 Select Change 2 Type the correct value in the calculator 3 Select ENTER 18 Make sure the value in the field Fill...

Page 102: ...hen the screen changes to Cows are not marked for sampling Disconnect Shuttle now when ready press close select Close in the field Valve sampling 6 Remove the nipple 3 fig 21 page 6 16 and the hose 4...

Page 103: ...Remove the cause of the alarm 3 If the button is displayed page 4 34 1 Push 2 Repeat the steps 1 to 3 6 9 2 List Active Alarms On the CRS 1 Select Main Menu Alarm system List of active alarms Yes 2 P...

Page 104: ...larm is removed a reset on the milking robot will also clear the alarm on the CRS If an alarm was not confirmed on the milking robot it will appear again on the CRS Push short keys 1 3 6 9 5 Suppress...

Page 105: ...amine In the T4C software 1 Select the survey tab Attentions 2 Select the applicable cow from the list 3 Select Module tab Milking Tree item SCC or SCC chronic cases Work sheet tab SCC attention 4 In...

Page 106: ...6 20 Operating Instructions D H023 0906EN innovators in agriculture INTENTIONALLY BLANK...

Page 107: ...tion Maintenance schedule farmer Covers and doors procedures Box procedures Feeding system procedures Robot arm system procedures Milking system procedures Milk transport system procedures Cleaning sy...

Page 108: ...attention alarms page 7 49 8 Examine the milking robot attention list page 7 49 8 Replace the filter element of the single filter page 7 40 8 Replace the filter element of the twin filter page 7 42 8...

Page 109: ...le page 8 11 1 Examine the teat cup liners page 7 28 1 Replace the teat cup liners page 7 29 8 10 silicon 10 000 rubber 2 500 Measure the temperature of the hot cleaning water page 8 12 1 Examine the...

Page 110: ...1 Make sure The main power supply is available and correctly connected to the milking robot The main water supply is available and correctly connected to the milking robot The compressed air supply i...

Page 111: ...w is displayed 12 Select button Start 13 Make sure the robot arm moves up out up again and then forward to the maximum positions of all the cylinders 14 Make sure the robot arm stops at the fully forw...

Page 112: ...al 1 Push the middle cover fig 24 page 7 7 up and pull it toward you 2 Hang the middle cover 3 fig 29 page 7 10 with the brackets 1 on the upper cover 2 3 Push the lower cover fig 26 page 7 8 up and p...

Page 113: ...upper cover 4 Push the middle cover 2 fig 27 page 7 9 with its pins into the corresponding holes 1 in the frame and push it down Upper cover Note Both upper and middle cover must be opened removed to...

Page 114: ...7 8 Maintenance D H023 0906EN innovators in agriculture Figure 25 Install the middle cover Figure 26 Remove the lower cover...

Page 115: ...Maintenance 7 9 D H023 0906EN innovators in agriculture Figure 27 Install the lower cover Figure 28 Open or close the upper cover...

Page 116: ...7 10 Maintenance D H023 0906EN innovators in agriculture Figure 29 Lower and middle cover on upper cover...

Page 117: ...o turn the locks 1 fig 30 page 7 11 90 counterclockwise to release the cover of the multiple function box 4 Pull the bottom edge of the cover toward you to open the multiple function box 7 4 3 Close t...

Page 118: ...cover 1 fig 31 page 7 12 2 Install the screws 2 Figure 31 Remove or install the lower arm cover 7 4 5 Remove or install the Mothership Cover Removal 1 Remove the lower arm cover page 7 12 2 Remove the...

Page 119: ...tallation CAUTION Make sure the sTDS cable does not get stuck between the mothership and the mothership cover 1 Carefully position the mothership cover 3 fig 32 page 7 13 on the mothership 2 Tighten t...

Page 120: ...n the feed hopper cover 1 4 Push the feed hopper cover 1 up and remove it 5 Put the cover on a safe place WARNING Do not touch or put your fingers near the moving parts 6 Push the chute cover 1 fig 34...

Page 121: ...N innovators in agriculture Close up 1 Select Tab Test Box Gates 2 In the field Gates select Exit gat Close 3 Unblock the cow traffic 4 Put the milking robot in operation with the X link page 6 1 Figu...

Page 122: ...7 16 Maintenance D H023 0906EN innovators in agriculture Figure 34 Remove the feed cover...

Page 123: ...ation WARNING Block the cow traffic to the milking robot before you do this procedure 1 Take the milking robot out of operation with the X Link page 6 1 2 Select Tab Test Calibrate Feed portion 3 In t...

Page 124: ...he scales 11 Make a note of the weight 12 Empty the bucket Adjust the Feed Portion The steps in this sub section must be done for all installed feeding valves 1 Next to the field Feed portion at the r...

Page 125: ...k page 6 1 Figure 36 Clean the bleed holes 7 7 2 Clean the Outside of the Teat Cups CAUTION Do not use a high pressure cleaner to clean the teat cups Damage to the teat cups may occur Preparation 1 Ta...

Page 126: ...ght RR Straight 3 In the field Tilt cups select LF Loose LR Loose RF Loose RR Loose 4 Examine the cup cords for dirt and damage 5 If the cords are much thicker or thinner than the original thickness o...

Page 127: ...ink page 6 1 2 Move the robot arm to the service position page 6 11 3 Select Tab Test Test menu Mothership Cups 4 In the field Tilt cups select LF Straight LR Straight RF Straight RR Straight 5 In the...

Page 128: ...6 1 2 Move the robot arm to the service position page 6 11 Examine 1 Select Tab Test Test menu Mothership Cups 2 In the field Tilt cups select LF Straight LR Straight RF Straight RR Straight 3 In the...

Page 129: ...the field Tilt cups select LF Loose LR Loose RF Loose RR Loose 4 Remove the two Allen screws 5 fig 38 page 7 25 and 6 and the centering piece 4 from the milk collector 1 5 Untie 2 the cup cord from th...

Page 130: ...the mothership 11 In the field Cord cups select Loose for the applicable teat cup 12 Tie a slip knot 1 fig 40 page 7 26 in the cup cord just behind the mark 3 13 In the field Cord cups select Fixed f...

Page 131: ...Maintenance 7 25 D H023 0906EN innovators in agriculture Figure 38 Remove the cup cords...

Page 132: ...7 26 Maintenance D H023 0906EN innovators in agriculture Figure 39 Mark the cord Figure 40 Tie the cord just behind the mark...

Page 133: ...clean the robot arm and the box Close up 1 Move the robot arm to the home position 2 Put the milking robot in operation with the X link page 6 1 3 Start the local rinse procedure with the X Link page...

Page 134: ...e the robot arm to the service position page 6 11 Examine 1 Examine the teat cup liners for dirt and damage 2 If necessary replace the teat cup liners page 7 29 Close up 1 Move the robot arm to the ho...

Page 135: ...b section for all four teat cup liners 1 Turn the teat cup sleeve 3 fig 42 page 7 30 counterclockwise until you can remove them from the milk collector 2 2 Make sure the milk collector cup is clean 3...

Page 136: ...tly in the bottom of the teat cup sleeve 9 Examine the O ring 3 of the teat cup sleeve for damage 10 If necessary replace the O ring 11 Lubricate the thread and O ring of the teat cups with vaseline 1...

Page 137: ...Maintenance 7 31 D H023 0906EN innovators in agriculture Figure 43 Insert the new teat cup liner in the teat cup sleeve Figure 44 Install the teat cup liner in the teat cup sleeve...

Page 138: ...3 fig 42 page 7 30 counterclockwise until you can remove them from the milk collector 2 2 Make sure the milk collector cup is clean 3 If necessary clean the milk collector cup 4 Cut off the bottom pa...

Page 139: ...teat cup shell 10 Cut the appendix with the hose scissors fig 49 page 7 35 11 Install the teat cup shell in the milk collector cup 12 In the field Cord cups select LF Fixed LR Fixed RF Fixed RR Fixed...

Page 140: ...7 34 Maintenance D H023 0906EN innovators in agriculture Figure 46 Install the rubber teat cup liner in the teat cup shell Figure 47 Align a rubber teat cup liner...

Page 141: ...Maintenance 7 35 D H023 0906EN innovators in agriculture Figure 48 Make sure the lock ring engages correctly Figure 49 Hose scissors...

Page 142: ...Tubes Preparation 1 Take the milking robot out of operation with the X link page 6 1 2 Move the robot arm to the service position page 6 11 3 Select Tab Test Test menu Mothership Cups 4 In the field...

Page 143: ...pplicable teat cup Close up 1 In the field Cord cups select LF Fixed LR Fixed RF Fixed RR Fixed 2 Move the robot arm to the home position 3 Put the milking robot in operation with the X link page 6 1...

Page 144: ...Connect the twin tube to the milk collector 2 Use the clamp pliers to tighten the clamp on the twin tube 3 Hold the teat cup and with one finger in the liner make sure the teat cup does not turn 4 Ma...

Page 145: ...Maintenance 7 39 D H023 0906EN innovators in agriculture Figure 51 Release the clamp from the twin tube Figure 52 Cut off the damaged part of the twin tube...

Page 146: ...button changes to 3 Wait until the text in the pop up window changes to The milk filter is ready for exchange 4 Hold the filter housing and remove the cap 5 Remove the filter housing 6 Remove the fil...

Page 147: ...dicate mastitis in the herd 20 Remove the filter ring 2 and the filter sock 4 from the spring 3 21 Rinse the filter ring and the filter housing with clean water 22 Make sure the thread and the top of...

Page 148: ...e the filter sock and the spring from the filter housing 6 Examine the filter sock for flakes that indicate mastitis in the herd 7 Remove the filter ring and the filter sock from the spring 8 Rinse th...

Page 149: ...he sTDS window 2 If the Astri TDS is not available order it 7 10 2 Confirm the Use of the Correct Astri Products Preparation WARNING Block the cow traffic to the milking robot before you do this proce...

Page 150: ...t hose goes to the Astri UC container optional 6 If necessary reconnect the applicable tubes 7 Make sure the hoses are sufficiently into the liquid to suck correctly Close up 1 Close the doors of the...

Page 151: ...u Mothership Other Pre treatment arm On 2 Loosen the two Allen screws 2 fig 55 page 7 46 3 Remove the two brushes 1 from the shaft Installation 1 Install the two new brushes 1 on the shaft 2 Tighten t...

Page 152: ...pressure vessel must be made Examine 1 Select Tab Test Facilities 2 In the field Air supply compare the Temperature dewpoint value with the Temperature environment value 3 If the environment temperat...

Page 153: ...um pump Vacuum pump On 3 Make sure the vacuum pump does not start 4 If the vacuum pump starts see the Service Manual for more information 5 In the field Vacuum pump select Off 6 Open the doors of the...

Page 154: ...7 48 Maintenance D H023 0906EN innovators in agriculture Figure 56 The vacuum switch Figure 57 The light switch...

Page 155: ...attention alarms Note Cows with a milking interval of more than 10 hours must be guided into the milking robot Cows with a different conductivity color attention feed intake or milk yield must be exam...

Page 156: ...set scheduled print tasks Select Print Filters if the applied filters must be printed on the report Note You must have Adobe Reader installed on your computer in order to use the PDF output format You...

Page 157: ...procedures for the box 8 3 Feeding System 8 3 1 Calibrate the Feed Portion Preparation WARNING Block the cow traffic to the milking robot before you do this procedure 1 Take the milking robot out of o...

Page 158: ...talled feeding valves 1 Next to the field Feed portion at the right and side enter the value you noted 2 Save portion sizes Close Up 1 Put the milking robot in operation with the X Link page 6 1 2 Unb...

Page 159: ...ntering piece on the milk collector with the two Allen screws 12 In the field Cord cups select Fixed for the applicable teat cup 13 Make sure the cup cord 3 fig 39 page 7 26 is put through the washer...

Page 160: ...8 4 Test and Adjustment D H023 0906EN innovators in agriculture Figure 58 Untie the cord Figure 59 Measure the cord length...

Page 161: ...Adjustment 8 5 D H023 0906EN innovators in agriculture Figure 60 Mark the cord Figure 61 Tie the cord just behind the mark 8 5 Milking System There are no test and adjustment procedures for the milkin...

Page 162: ...ow s 4 Select button Select 5 Select button Submit A new window opens 6 Complete the form CAUTION The selected teats are based on the cow settings De selection here also changes the teats in the cow s...

Page 163: ...gation bar select Data Entry and Daily entry 2 From the action list select Dry Off 3 Enter the cow s number in the field Select Cow s 4 Select button Select 5 Select button Submit A new window opens W...

Page 164: ...orm The dry off date and time filled in is the expected date Change the date and time if necessary If the medicine is not on the list select the link Add Medicine to add it Mark only the teats that ar...

Page 165: ...list select Milk Separation 3 Enter the cow s number in the field Select Cow s 4 Select button Select 5 Select button Submit A new window opens 6 Complete the form CAUTION T4C sends the milk separati...

Page 166: ...8 10 Test and Adjustment D H023 0906EN innovators in agriculture Figure 64 Transfer window for milk separation...

Page 167: ...e shaped and provides a full spray pattern 3 Select Disinfection nozzle Off 4 If necessary clean the teat disinfection nozzle or replace the teat disinfection nozzle Figure 65 Test the spray beam 8 7...

Page 168: ...cup and shake the test strip to remove excessive fluid 7 Wait approximately 30 seconds then compare the color of the test strip with the color scale on the container of the Merck hygrogen peroxid 8 If...

Page 169: ...i Lin Ratio Adjust 1 On the CRS select Main Menu Settings Cleaning system settings Cluster cleaning Ratio Astri Cid Astri Lin 2 Use the arrow up and arrow down buttons to adjust the value 3 Press Ente...

Page 170: ...eing prepared 2 If a main cleaning is being prepared wait until the main cleaning is complete before you continue this procedure 3 Take the milking robot out of operation with the X Link page 6 1 4 Op...

Page 171: ...Test and Adjustment 8 15 D H023 0906EN innovators in agriculture Figure 67 Push the test button Figure 68 Reset the save life switch...

Page 172: ...n official report that is given to the Lely service provider Earthing of the milking robot s must comply with current earthing regulations for barns The earthing of the milking robot must be installed...

Page 173: ...al Lely service provider 9 3 The Milk Jar is not emptied after milking If the milk jar is not emptied after milking a cow The butterfly valve may still be closed The milk pump may not function correct...

Page 174: ...Reset the quantity of pre treatments to the default value 2 9 6 Cleaning Brushes are dry Note This occurs when the cleaning process is disturbed 1 Make sure the water supply is ON 2 Restart the robot...

Page 175: ...the sTDS is clean page 7 27 2 Make sure the udder is shaven 3 Make sure the weigh floor and its surroundings are clean 4 Make sure the cow is calm 5 If the problem remains call your local Lely servic...

Page 176: ...out entering reset code 30 sec Key tones pressed within 5 sec Reset code OK Alarm message reset succesfully Disconnect Alarm message reset not succesfully Disconnect and dial next number say Reset cod...

Page 177: ...Diagrams 10 1 D H023 0906EN innovators in agriculture 10 DIAGRAMS 10 1 Left Hand Model 10 1 1 LH Length Dimensions Metric Figure 69 Length Dimensions...

Page 178: ...10 2 Diagrams D H023 0906EN innovators in agriculture 10 1 2 LH Width Dimensions Metric Figure 70 Width Dimensions...

Page 179: ...Diagrams 10 3 D H023 0906EN innovators in agriculture 10 1 3 LH Length Dimensions Imperial Figure 71 Length Dimensions...

Page 180: ...10 4 Diagrams D H023 0906EN innovators in agriculture 10 1 4 LH Width Dimensions Imperial Figure 72 Width Dimensions...

Page 181: ...Diagrams 10 5 D H023 0906EN innovators in agriculture 10 2 Right Hand Model 10 2 1 RH Length Dimensions Metric Figure 73 Length Dimensions...

Page 182: ...10 6 Diagrams D H023 0906EN innovators in agriculture 10 2 2 RH Width Dimensions Metric Figure 74 Width Dimensions...

Page 183: ...Diagrams 10 7 D H023 0906EN innovators in agriculture 10 2 3 RH Length Dimensions Imperial Figure 75 Length Dimensions...

Page 184: ...10 8 Diagrams D H023 0906EN innovators in agriculture 10 2 4 RH Width Dimensions Imperial Figure 76 Width Dimensions...

Page 185: ...l See the table at the end of the flowchart where the procedure can be found Loop limiter This symbol represents a limitation on how many times you have to do a certain action in case of a loop Refere...

Page 186: ...0 Diagrams D H023 0906EN innovators in agriculture Note The targets of the references mentioned in the flowchart are not included in this manual but can be found in the Installation and Maintenance Ma...

Page 187: ...ting system for cow barns lb pound LED Light Emitting Diode LH Left Hand m metre M4Use Milk for Use mA milliAmperes MIMI antenna also known as Qwes id reader reads the data from the tag of the cow mm...

Page 188: ...2 Glossary of Terms D H023 0906EN innovators in agriculture yd yard 36 inches...

Page 189: ...ings 4 45 tests 4 46 E emergency stop buttons 2 11 F feeding system clean the feeding system 7 14 dosing unit 4 4 extra feed 6 8 6 13 feed hoppers 4 4 feed through 4 4 I identification 4 18 M milk fil...

Page 190: ...nnect the shuttle 6 14 SPECIFICATIONS 3 1 T T4C network 4 15 teat cup liners replace 7 29 troubleshooting flow charts 9 4 twin tubes shorten 7 37 V vacuum pump 4 17 oil level 7 46 X x link indications...

Page 191: ...D H023 0906EN innovators in agriculture INTENTIONALLY BLANK...

Page 192: ...D H023 0906EN innovators in agriculture LELY INDUSTRIES NV Weverskade 110 NL 3147 PA Maassluis Tel 31 0 10 59 96 333 Fax 31 0 10 59 96 444 www lely com Live Life Lely...

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