Lauda PROLINE Edition X P 12 C Operating Instructions Manual Download Page 84

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Proline Edition X heating thermostats

Starting up

YACE0099

10/9/2018

7.14.5 Pump-motor supervision: Overload or blockage





The SelfCheck Assistant monitors the Varioflex Pump:

1. Alarm sounds as dual-tone signal for pump-motor overload or

blockage.

2. Display of

bL0C

signals blockage.

3. The red LED

above the fault triangle

flashes.



Heater switches off on both poles,



Pump unit is switched off electronically.



Find the cause of the fault. Perhaps the viscosity of the heat trans-

fer liquid is too high or the pump is blocked.



Press the Enter key.



Also press this key if the unit has been switched off in the fault

state.

Command

Pump-motor alarm!



Pump-motor alarm is shown in the display and signifies that un-

locking is only possible on the Master control panel.

7.14.6 Pump-motor supervision: Dry running





The SelfCheck Assistant monitors the Varioflex pump:

1. Alarm sounds as dual-tone signal when the pump runs without

liquid. This can only occur when the float level measurement has
failed.

2. The display of

PuLEU

signals that the SelfCheck Assistant

has detected a pump low level.

3. The red LED

above the fault triangle

flashes.



Heater switches off on both poles,



Pump unit is switched off electronically.



The cause of the failure of the level measurement with the floatation sensor must be
found and rectified. Perhaps foreign bodies in the bath block it.



Press the Enter key.



Also press this key if the unit has been switched off in the fault

state.

Command

Alarm! Low level (pump)



Alarm! Low level (pump) is shown in the display and signifies that

unlocking is only possible on the Master control panel.

Pump alarm

bL0C

°C

Pump alarm

PuLEU

°C

Summary of Contents for PROLINE Edition X P 12 C

Page 1: ...Operating instructions Read the operating manual before starting all work The right temperature worldwide 3UoOLQH GLWLoQ 3 5 3 C 3 3 C 3 C 3 0 3 0 HDWLQJ WKHUPRVWDWV ZLWK 3RZHU GDSW V VWHP ...

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Page 3: ... Germany Software of Analog IO module version 3 14 Software of Serial IO module version 3 22 Software of Digital IO module version 3 14 Software of Solenoid valve version 3 06 Software of Ethernet module version 1 23 Software of EtherCAT module version 1 06 Phone 49 0 9343 503 0 Fax 49 0 9343 503 222 E Mail info lauda de Internet http www lauda de Operating instructions PROLINE Edition X Thermosta...

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Page 5: ...perate the equipment without the heat transfer liquid Do not start up the equipment if it is damaged or leaking cable not only supply cable is damaged Switch off the equipment and pull out the mains plug for servicing or repair moving the equipment Drain the bath before moving the equipment Do not carry out any technical changes on the device 6 Have the equipment serviced or repaired by properly q...

Page 6: ...RAINING 24 6 4 HEAT TRANSFER LIQUIDS AND HOSES 25 6 5 CONNECTING EXTERNAL LOADS 27 7 STARTING UP 28 7 1 MAINS CONNECTION 28 7 2 SWITCHING ON 28 7 3 SWITCHING OFF STANDBY 29 7 4 KEY FUNCTIONS 30 7 4 1 General key functions and pilot lamps 30 7 4 2 Changing window information 33 7 4 3 Locking the keyboard 34 7 5 MENU STRUCTURE MASTER 36 7 6 MENU STRUCTURE COMMAND REMOTE CONTROL 37 7 7 IMPORTANT SETT...

Page 7: ...76 Steps for setting the control parameters for external control 76 7 13 3 Internal and external control parameter sets 78 7 14 ALARMS WARNINGS AND ERRORS 79 7 14 1 Overtemperature protection and checking 79 7 14 2 Low level alarm and low level checking 81 7 14 3 High level settings 82 Master 82 7 14 4 High level warning or alarm 83 7 14 5 Pump motor supervision Overload or blockage 84 7 14 6 Pump...

Page 8: ...kaging 103 9 4 SERVICE ORDERING REPLACEMENT PARTS AND RATING LABEL 103 10 ACCESSORIES 104 11 TECHNICAL DATA AND DIAGRAMMS 106 12 INDEX 110 CONFIRMATION Explanation of signs Caution This sign is used where there may be injury to person nel if a recommendation is not followed accurately or is disregarded Note Here special attention is drawn to some aspect May include reference to danger Reference Re...

Page 9: ...EN 61326 1 Emissions class B in accordance with CISPR 11 Worldwide No limitation Instructions for Class A digital devices USA This equipment has been tested and found to comply with the limits for Class A digital device pursuant to Part 15 of the FCC Federal Communication Commission Rules These limits are designed to pro vide reasonable protection against harmful interference when the equipment is...

Page 10: ...hat the vapors are adequately extracted Use the bath cover When changing the heat transfer liquid from water to a thermal transfer medium for temperatures above 100 C carefully remove all water residues including from the hoses and loads When doing this also open the screw plugs HKN 065 3 of the pump outputs and inputs and blow compressed air through all the pump outputs and inputs With higher tem...

Page 11: ...The units are designed for op eration with non flammable and flammable liquids to DIN EN 61010 2 010 Take care of the level of the heat transfer liquid 6 3 3 Compare the information on the rating label with the supply details 4 Connect the unit only to a socket with a protective earth PE connection 5 Check whether the main fuse switch at the back is in the On position 6 Switch the unit on with the...

Page 12: ...t100 extern Pt100 Device type Software Version Serial numbers Device data Error store Modus Baudrate RS485 adress internal external Pt100 ext Analog interface ext seri RS232 485 Calibration Default Alarm Warning all default Basic window Standard window Super window Show Edit Default T il min T ih max Xp Tn Tv auto Td auto Kpe Tne Tve auto Tde auto Xpf Prop_E a off external Pt100 RS232 Status Edit ...

Page 13: ... 13 3 Controls and functional elements Command remote control see page 16 Master control panel see page 16 Mains switch Pump connection at side Suction nozzle return to bath Pump outflow refer to housing for label Bypass valve see illustration on next page Bath cover Recessed grip Four feet ...

Page 14: ...ns connecting lead Air intake to electronic head Rear pump connection Suction nozzle return to bath Pumpe outflow pressure output Cooling coil Cooling water outlet connection M14 x 1 5 with adapted pump nipple Bypass valve in external position Side pump connection Pumpe outflow closed off with screw plug Refer to housing for label Side pump connection Suction nozzle return to bath closed off with ...

Page 15: ...Proline Edition X heating thermostats YACE0099 10 9 2018 Controls and functional elements 15 Proline P 50 C ...

Page 16: ...Cursor key Decimal point or symbol Escape key to quit a window without any changes Standby key brings the thermo stat into the idle mode Heater and pump are switched off Five Softkey duo keys their associated functions are shown in the display RS 232 485 socket hidden on the back Error signal red LED blinking Bath controlled by external tem perature source green LED lits Heater active yellow LED l...

Page 17: ... Proline heating thermostats always begins with P for Proline The follow ing numbers are equal to the bath volume in liters Examples P 5 C is a Bath thermostat with 5 liter bath and Command remote control 4 3 Varioflex pump All units are fitted with a Varioflex pump with an 8 stage variable drive The pump power can therefore be optimally matched to the relevant task High pump pressure when for exa...

Page 18: ...on rusting stainless steel and high quality temperature resistant primarily solvent resistant plastics are used 4 5 Temperature display control and safety circuit In the Master Version the units are equipped with a 5 character green LED display which is used for the display of the measurements and settings as well as the operating status The entry of setpoints and other settings occurs under menu ...

Page 19: ...o programmer provided Command remote control The units are equipped with a programmer function which enables five temperature time programs to be saved Each program consists of a number of temperature time segments These also include de tails of how often the program is to be executed Up to 150 segments can be distributed amongst the five programs With the ramp function a rate of change can be dir...

Page 20: ... three binary inputs for control via external voltage free con tacts Plug 15 pole Order No EQM 030 and plug case Order No EQG 017 Further details can be found in section 8 5 1 4 Contact Module Order No LRZ 914 with connector to NAMUR NE28 Functionality as LRZ 915 but only one output and one input on each of two DIN sockets Coupling socket 3 pole LAUDA Order No EQD 047 and coupling plug 3 pole LAUD...

Page 21: ...LRT 914 2 1 Command remote control for all heating thermostats LDSM2002 1 Software LAUDA Wintherm Plus for PC for all heating thermostats HDQ 107 1 x Bath cover for Proline P 5 C HDQ 108 1 x Bath cover for Proline P 8 C and P 12 C HDQ 109 1 x Bath cover for Proline P 18 C and P 26 C HDQ 110 1 x Bath cover for Proline P 26 C HKO 026 UD 413 2 x Hose olive Ø 13mm for all heating thermostats HKM 032 4...

Page 22: ...l head When used as a bath thermostat put the by pass valve in internal position without ex ternal load 3 Operation with external loads Circulating thermostat continue at 6 5 Check whether the pump connectors at the side and back are fitted with seal ing caps Section 3 or that hoses are fitted for external loads With bath temperatures over 70 C the supplied self adhesive label should be applied on...

Page 23: ...ooler A LAUDA DLK 10 DLK 25 DLK 45 or DLK 45 LiBus through flow cooler can be connected to the pump connection points The through flow cooler is built into the return line suction tubing from the load to the thermostat and is only switched in when cooling is needed Operation with high temperature cooler For bath temperatures above 155 C it is not allowed to cool with water to gether with the simpl...

Page 24: ...ransfer oils note that they expand on heating approx 10 per 100 K With enclosed external loads the overall expansion takes place in the bath Ensure that with the connection of an external load the liquid level does not drop im permissibly due to filling the load Top up with heat transfer liquid if necessary Set the upper and lower temperature limits 7 8 3 in accordance with the limits of the heat ...

Page 25: ...ransfer liquid 47 28 at 30 C etc 200 LZB 107 LZB 207 LZB 307 At higher temperatures vaporisation losses occur In this case use a bath cover Only use distilled water or fully demineralized high purity water after adding 0 1 g of soda Na2CO3 sodium carbonate per liter of water Otherwise there is the risk of corrosion Water content falls with longer operation at high temperatures The mixture becomes ...

Page 26: ...se insulated 11 External Ø approx 30 mm 60 100 Water Glycol water mixture LZS 007 EPDM hose is not suitable for Ultra 350 and not suitable for mineral oils With silicone rubber silicone oils lead to substantial swelling never use silicone oil with silicone hoses Secure hoses against slippage with hose clips Approved metal hoses in non rusting stainless steel with union nut M16 x 1 internal width 1...

Page 27: ...ient between bath and external load due to low flow rate Always ensure the largest possible passages in the external circuit If external control is to be used provide a Pt100 probe in the external load Section 7 7 2 and 7 7 4 When tightening the union nuts on the pump nipple AF 19 use a wrench AF 14 to counter the tightening torque see figure With loads at a higher position and with stationary pum...

Page 28: ...hether the main fuse switch at the back is in the On posi tion Switch on the mains switch The green LED for Mains ON is lit 1 s an acoustic signal is emitted for about 1 s The unit starts its self test All display segments and symbols ap pear for about 1 second The momentary bath temperature is displayed the pump starts provided Standby or Manual start Section 7 8 2 has not been programmed all val...

Page 29: ...w appears automatically ena bling you to select the dialog language with the appropriate soft key The dialog language also can be changed later via Settings Basic settings Language Mark the required language with or Confirm the selection with 7 3 Switching off standby Switching off Set mains switch to position 0 Standby operation Use the key on the Command remote control The pump and heater are sw...

Page 30: ...ht occurs by briefly 1 s releasing the key followed by another pressing of the key Useful additional information Two dots in the Master display indicate that a submenu follows Three dots in the display indicate that a submenu for a module in terface or a component thermostat Command remote control follows Module component specific possible settings are only displayed when the hardware is connected...

Page 31: ...ave the function shown in display above them Soft key entries are shown framed in the operating instructions Example You would like to change the setpoint tempera ture then press the duo key under Tset Brightness Contrast The brightness and contrast can be set on the Command remote control The works setting can be changed via Settings Basic settings Display Brightness or Contrast The brightness of...

Page 32: ...urrent temperature on external probe if connected Level of heat transfer liquid in cm above the minimum level Pump level of the Varioflex Pump Soft keys as above 3 Super window with seven items of in formation Tint current bath temperature Tset setpoint Text current temperature on external probe if connected Overtemperature cut off point Tmax Pump level of the Varioflex Pump Control variable to Ti...

Page 33: ... is done Open the unit parameter menu via the soft key Menu With and change from Settings Display Data Standard window Edit or takes you to the illustrated window and marks T max as illustrated Confirm selection with or End or quit the window with without any changes being made Pump Menu Screen Tset Tfix Tint C 25 01 Tset C 25 00 Level 4 Text C 25 02 Pump 3 Pump Menu End Tset Tfix Edit Default Bas...

Page 34: ...ster SAFE Lock and hold pressed sim ultaneously for 3 s SEt appears for 3 seconds then the segments of the first right hand 0 are formed hold both keys pressed until this display is completely visible SAFE flashes briefly and the display returns to the actual tem perature The Master keyboard is now locked The SAFE display signals the locked state when any Master key is pressed Unlocking and hold p...

Page 35: ...s back to the previ ously set Screen mode The soft key boxes are now blank indi cating that the keyboard is locked On pressing any Master key the display appears Keyboard locked Unlocking Press and then and hold pressed simultaneously for 3 s The unlocking window appears Hold both keys pressed until the progress bar is completely filled Then the display skips back to the previously set Screen mode...

Page 36: ...ection 7 7 1 Pu Pump power Section 7 7 3 Con Control Int Ext Section 7 7 4 MNEmv Settings MNpfv Conf Modules SED Protection system C0MN Command VAQ Solenoid valve 3 AnA Analog module 8 4 rS Conf RS 232 485 8 3 d1b Conf contact mod 8 5 PArA Parameters P1d Control paramet Only internal or external parameters are offered depending on control variable ShoZ Show values CAL Pt100 calibration dEF Works s...

Page 37: ...tern Pt100 Device type Software Version Serial numbers Device data Error store Modus Baudrate RS485 adress internal external Pt100 ext Analog interface ext seri RS232 485 Calibration Default Alarm Warning all default Basic window Standard window Super window Show Edit Default T il min T ih max Xp Tn Tv auto Td auto Kpe Tne Tve auto Tde auto Xpf Prop_E a off external Pt100 RS232 Status Edit Loops G...

Page 38: ...ollowing cases the manual setpoint entry is blocked Setpoint is taken from the analog module from the programmer in the Command remote control or via the serial interface Command Tset or Tfix or the soft key Tset opens the setpoint window 123 45 is the setpoint which is still active The upper and lower limit temperatures are displayed device specific values There are three different possible entry...

Page 39: ...with In the left hand column setpoint tempera tures which are to be used frequently can be defined as fixed settings Select desired position with the cursor keys black background With the soft key Edit open the window shown on the left Enter fixed temperature setpoint as de scribed above and accept into the list with or cancel with Select and accept values from the list of fixed settings as descri...

Page 40: ...ith the function described in the following you on ly change over the display External actual temperatures can also be read in by interface modules 8 Connection of the external Pt100 to the Lemo socket 10S Contact on socket 10S 1 2 3 4 I U U I Current circuit Voltage circuit Voltage circuit Current circuit Pt100 DIN EN 60751 Plug 4 pole Lemosa for Pt100 connection Order No EQS 022 Use screened con...

Page 41: ...ise generated and the mechanical heat input can be optimized This is particularly advantageous with coolers With smaller coolers e g P8 without an external load Power Level 3 to 4 is practicable and sufficient Master Pu and 1 x Call pump power levels display Pu The current pump level is displayed here 5 The pump levels display flashes or Select pump level pump speed pump power 1 to 8 for pump oper...

Page 42: ...ly activated timer mode 7 12 because a started time continues to run Start command via interfaces 8 7 7 4 Activating external control An external temperature probe can be connected to the Proline Thermostats How this is done is ex plained in Section 7 7 2 If the set point temperature is to be controlled using this sensor instead of the internal sensor the setting can be made here Furthermore contr...

Page 43: ...wer of 3 5 kW is then also reduced accord ingly Take into account whether other loads are still connected to the fused circuit or whether your Pro line Thermostat is the only load or Change temperature probe source 1for the internal probe EP only when an external probe is connected EA only when an analog module is connected and configured ES only when a serial module is connected and is continuous...

Page 44: ...the Enter key Command Current consumption Open the device parameter menu via the soft key Menu With the cursor keys change further to Settings Basic settings Current consumpt 16 0 A is presently active Open the settings window with Change the current with cursor or soft keys and accept with or End or quit the window with without making changes Cur C Pump Menu End Tset Tfix 16 0 A Display Sounds Ma...

Page 45: ...r can be set under Format of date 7 7 7 Display resolution setting The Command version allows for different resolutions of the displayed temperature Command Resolution Open the device parameter menu via the soft key Menu With the cursor keys continue to Settings Display resolution Help Menu Screen Tset Tfix 6 7 8 9 0 1 2 3 4 5 Enter time 15 38 12 Pump Menu End Tset Tfix Set time Set date Timer 1 T...

Page 46: ...etpoint resolution S The current setting is displayed here 1 for the works setting of 0 1 C The resolution display 1 flashes or 1 for 0 1 C 01 for 0 01 C Wait 4 seconds or Display flashes 4 s new value is automatically accepted or value is immediately accepted with the Enter key 7 8 2 Defining the type of start mode Usually it is desirable that the thermostat carries on operating again after an in...

Page 47: ... voltage is restored after an interruption standby is activated in the MNAn mode and StArt is displayed You can quit the standby mode with Command Autostart Open the device parameter menu via the soft key Menu With the cursor keys continue to Settings Basic settings Autostart On is currently active If the standby mode is to be activated af ter a mains interruption select Off with or Accept the cha...

Page 48: ...e start option tih maximum temperature or with 4x tiL minimum temperature The maximum temperature can be changed here The minimum temperature can be changed here The maximum temperature minimum temperature is displayed flashing or Set the required limit temperature Wait 4 seconds or Display flashes 4 seconds new value is automatically accepted or value is immediately accepted with the Enter key Co...

Page 49: ... in the following submenu the relative setpoint Set and the source of the actual value can be entered Continue with The offset operating mode is currently deactivated To activate it press and with change to EP external Pt100 EA external via analog module or ES external via serial mod ule Wait 4 seconds or Display flashes 4 s new value is automatically accepted or value is immediately accepted with...

Page 50: ...irm with Interfaces e g RS 232 are only dis played if a valid setpoint has already been transmitted With the cursor keys continue to Setpoint offset The standard value is 0 00 C Open the left hand window with Enter the desired temperature Accept the change with or quit the window with without mak ing changes Pump Menu End Tset Tfix Off extern Pt100 RS232 Offset source Setpoint offset Help Menu Scr...

Page 51: ...ed to the next menu until End appears Press this key Command Works setting Open the device parameter menu via the soft key Menu With the cursor keys continue to Settings Works settings The window shown opposite appears Master and then only control para int is shown as a possible choice There are however various possibilities which can be selected with or Under All modules Master Command and all co...

Page 52: ...y control para ext similar for ex ternal only miscellaneous which resets setpoint pump level max current consumption control to internal and autostart to Auto Under Command all command settings are reset with All default Confirm selection with Confirm the control dialog shown on the left with or cancel with Return to measurement window with End or Pump Menu End Tset Tfix Confirm input Enter key Co...

Page 53: ...et volume here 2 is displayed The volume display flashes or Select volume 0 off to 3 loud You hear the alarm or warning tones at the selected volume Wait 4 seconds or Display flashes 4 s new value is automatically accepted or value is immediately accepted with the Enter key Command Sounds Open the device parameter menu via the soft key Menu With the cursor keys continue to Settings Basic settings ...

Page 54: ...CAL 1 3x to MNEnu 2x to CAL Call the offset adjustment of the internal temperature probe CAL CAL 1 is displayed 3 sec The actual value of the bath temperature is displayed flashing or Set the value which you have read from the calibrated reference measurement device with glass thermometers consider the correc tion where applicable The entered value is accepted and donE is displayed Command Calibra...

Page 55: ...ionally the works setting can be restored with this function Master dEF 1 3x to MNEnu 2x to CAL 1x Call offset works setting for the internal temperature probe dEF 1 dEF 1 is displayed 3 seconds The works setting is accepted after pressing for 3 seconds and donE is displayed Command Default Open the device parameter menu via the soft key Menu With the cursor keys continue to Settings Calibration i...

Page 56: ...t be dipped nearly by the external temperature probe into the consumer bath according to the details on the calibration certificate Master CAL E 3x to MNEnu 2x to CAL 2x Call the offset adjustment for the external temperatures probe CAL E Continue as described in 7 8 7 for the internal temperature probe Command Calibration Open the device parameter menu via the soft key Menu With the cursor keys c...

Page 57: ...x to CAL 3x Call the offset works setting for the external temperature probe dEF E Continue as described in 7 8 8 for the internal temperature probe Command Default Open the device parameter menu via the soft key Menu With the cursor keys continue to Settings Calibration extern Pt100 Default The adjacent window appears Confirm selection with Continue as described in 7 8 8 for the internal temperat...

Page 58: ...ines whether the axis label is to be invisible or visible Sample time defines with which time interval the measurements are recorded 5 possibili ties are offered From 2s max 1h 45min up to 2min max 105h Time axis defines over which time range the measurements are to be displayed With Automatic the program finds the op timum display from 9min up to 144h Time base defines whether scaling is to be ca...

Page 59: ...e be changed with Enter the desired new value in the changes window in the usual way When setting the minimum value the larg est permissible value here 26 90 C since the maximum value is 27 C is stat ed When setting the maximum value it is conversely the minimum value which is entered However if a value is entered which ex ceeds the other corresponding limit then this warning is issued Warning Val...

Page 60: ...arget temperature i e the temperature at the end of the segment and the duration from the start to the end of the seg ment Step Without any specified time the final temperature is approached as quickly as possible Temperature hold phase No temperature change i e the temperatures at the start and end of a segment are the same The programmer can be controlled or changed via the RS 232 interface the ...

Page 61: ...te Pump Menu End Insert Delete Insert new segment Section 7 10 4 Change segment time or tolerance Section 7 10 4 The field tolerance refer to the above program table and the graph below It facilitates exact conformance to the dwell time at a specified temperature Segment 1 is not processed until the bath temperature is within the tolerance range so that the ramp Segment 2 starts delayed at A toler...

Page 62: ...e selected program can be 1 started Start 2 paused Hold 3 continued Continue or 4 terminated Stop In addition the standby key stops the pro grammer Pause operation After the standby is deactivated the programmer goes on Commands which depending on the situation cannot be executed are not displayed Continue therefore only appears when Hold has been activated Once the start has been confirmed with P...

Page 63: ...evice runs with the last setpoint set ting Continuation of a program paused with Hold occurs using Continue which is obtained with In addition the standby key stops the programmer Pump and heater are switched off Follow the safety information 7 7 3 After pressing the standby key again the programmer returns to the previously selected operating mode Pause or active operation depending on what was p...

Page 64: ...egment If a segment time 999h 59min is required then this time must be shared over a number of consecutive segments Entering a program Program example 7 10 1 Command Programmer Program1 Edit Modify In the Edit menu one can Modify or Delete a program Press the key Continue to Modify with the key There is the possibility of modifying single segments i e segments can be entered as new changed and als...

Page 65: ... the final temperature is to be ob tained before the next segment is processed In case there is no additional cooling you should select a more generous tolerance limit Check and observe the transient effect using the graphic display Section 7 9 If the tolerance range has been selected too small it may be that the program does not continue because the required tolerance is never achieved External t...

Page 66: ...Time appears Then the final temperature is approached as quickly as possible With a time entry the final temperature is ob tained exactly after the time expires ramp Enter the segment time and confirm with the key Continue to the Tolerance entry field with If the field in the column Tolerance has a black background the entry mode for the Temperature tolerance is obtained by pressing the key It def...

Page 67: ...tact outputs of the contact mod ule if present special accessory are programmed here If the field in the column Out 1 has a black background the entry mode for the Contact output is obtained by pressing the key With or select Open or Closed and confirm with stands for no change with respect to the previous segment i e if is present in all fields the contact setting of the start setting or that fro...

Page 68: ...ring 0 causes the program to repeat continuously Confirm the entry with the key and return to the display You can quit the Edit mode with or End 7 10 6 Viewing the program sequence as a graph Graph Command Programmer Programm1 Graph takes you to the submenu Graph Press the key Show chart and The program sequence is shown Pump Menu End Tset Tfix Status Edit Loops Graph Info 1 Pump Menu End Tset Tfi...

Page 69: ...hout the time which is necessary to process step changes in temperature Number of free segments Segment which is at present currently being processed Residual time of the current segment in hours and minutes Current pass in the example the third of all passes is running The last three points are only displayed when a program runs Quit the window with or End T C Pump Menu End Tset Tfix 27 00 26 00 ...

Page 70: ...e attained Command Ramp function Open the device parameter menu via the soft key Menu With the cursor keys continue to Programmer Ramp function Confirm with the key Enter a positive or negative temperature value with Temp change With Time enter a figure without time unit With Time unit choose between Second s up to Day s Under Status the ramp is started Start or stopped Stop When the ramp function...

Page 71: ...tionally start the thermostat again from the standby mode The menu Function is used to define when an action is executed Similar to an electronic mains timer Week plan enables two switching events to be carried out each day The cycle is repeated after 7 days Time absolute defines a time and a date on which a once only action switching event occurs The time point is set with Set time and with Set d...

Page 72: ...ssive Confirm each field selection with or quit with without making changes The menu Action is used to define what is to be carried out Start activates the thermostat from the standby mode Standby activates the standby mode refrigerating unit heater and pump are switched off Program X all actions of this program defined in the programmer are pro cessed Pump Menu End Tset Tfix Start Standby Program...

Page 73: ...timizes some control parameters This au tomatic mechanism should only be deactivated and manually optimized in exceptional cases 7 13 1 Internal control variable integral measurement probe Only read further here if you have no external temperature probe connected and activated according to Section 7 7 4 as control variable Master P1d 3x to MNEnu 1x to P1d As shown in the menu structure 7 6 the par...

Page 74: ...where necessary to manual input with Tv manual auto Select the parameters to be changed with and confirm with Then in the following settings window change the value and confirm with Proven settings for control parameters and pump Internal control Device type Heat transfer liquid Xp _P Tn tn Tv tu Td td Pump level P 8 Water 4 0 50 35 6 4 P 8 Water 4 0 30 4 P 8 Water Glycol 4 0 30 4 Pump Menu End Ts...

Page 75: ...ternal vessel There is a correc tion limitation which specifies the maximum permissible deviation between the temperature on the ex ternal load and the bath temperature Master P1d 3x to MNEnu 1x to P1d As shown in the menu structure 7 6 the parameters for the ex ternal control variable can now be set Select the parameter with or and confirm with The set value is displayed Adapt it with or confirm ...

Page 76: ...th m Kpe EP Tne En Tve Eu Tde Ed Prop_E Eb Xpf iP Pump level P 8 Water Double wall glass vessel 2 5 2x1 2 0 80 60 5 0 30 4 0 5 P 8 Water Double wall glass vessel 2 5 2x1 2 0 150 130 5 0 30 3 0 5 P 8 Water Double wall stainless steel vessel with water 0 7 2x1 0 5 70 50 5 0 30 3 0 5 Steps for setting the control parameters for external control 1 Activate external control 7 7 4 2 Setting the slave co...

Page 77: ...rt with empirical values from table 0 In case of oscillations with large period i e 10 min Kpe higher otherwise lower 3 2 Tne Tve Tde setting Start with empirical values from table 0 and with high numbers Tne 70 s 200 s Tve 50 s 150 s with lower numbers faster approach otherwise slower approach with lower oscillations Tve to reduce overshot Tve higher otherwise lower Tde damping for Tve in general...

Page 78: ...ith Upload actual the actual ones are read in and saved for later reuse With Default the set of control parameters saved at the works is loaded again in this case the con trol parameters set by the customer are lost Command Control parameter sets Open the device parameter menu via the soft key Menu With the cursor keys continue to Control Control Parameters Control para sets The adjacent window ap...

Page 79: ...te control in an error list Alarms Alarms are safety relevant Pump and heater unit will be shut off Warnings Warnings normally are not safety relevant The thermostat continues to operate Errors When an error occurs switch of the device If the error is always present after switching on the device please inform the LAUDA Service Constant Temperature Equipment 9 4 Find cause of alarm or warning and r...

Page 80: ...rocedure is intended to prevent unin tentional adjustment Set the overtemperature switch off point Tmax below the flash point of the heat trans fer liquid 6 4 The setting range is restricted to 5 C above the upper limit of the working tempera ture range Tih 7 8 3 If the bath temperature rises above the overtemperature cut off 1 Alarm sounds as dual tone signal 2 tEMNP for overtemperature appears i...

Page 81: ...above the fault triangle flashes Heater switches off on both poles Varioflex pump is switched off Find the cause of the fault and where necessary top up for missing heat transfer liquid 6 3 und 6 4 Press the Enter key Also press this key if the unit has been switched off in the fault state Checking the safety system at regular intervals by lowering the bath level To do this push hose onto pump con...

Page 82: ...onal heater off as long as the level goes down Recommended for flammable heat transfer liquids with much higher flash point and temperatures above 100 C Alarm nHALA Alarm Alarm switches off the pump and the heater until the alarm is removed by pressing on the Master key board Recommended for external loads and flammable liquids Master nHWX 4 x to MNpfv to SED 2x Choose the menu for the high level ...

Page 83: ...above the fault triangle flashes Heater switches off on both poles Pump unit is switched off electronically Find the cause of the fault Possible causes may be 1 Volume expansion on heating 2 Feed to an external vessel may be interrupted so that only re turn suction is possible 3 Heat transfer liquid taking up moisture At Alarm Press Enter key Warnings disappear automatically when the cause is gone...

Page 84: ...s only possible on the Master control panel 7 14 6 Pump motor supervision Dry running The SelfCheck Assistant monitors the Varioflex pump 1 Alarm sounds as dual tone signal when the pump runs without liquid This can only occur when the float level measurement has failed 2 The display of PuLEU signals that the SelfCheck Assistant has detected a pump low level 3 The red LED above the fault triangle ...

Page 85: ...05 Heater 1 break WX106 Heater 2 break WX107 Heater 3 break WX 11 Software version of protection system too old WX110 Software version of control system too old WX 12 Software version of operating system too old WX112 Software version of operating system too old WX 14 Software version of analogue Interface too old WX114 Software version of analogue interface too old WX 15 Software version of RS 23...

Page 86: ...ersion of Pump 3 too old Warnings from Analogue Module Warnings from RS 232 485 Module Message Meaning Message Meaning WX401 Overflow of CAN receipt WX501 Overflow of CAN receipt WX402 Watchdog Reset WX502 Watchdog Reset WX410 Software version of control system too old WX510 Software version of control system too old WX411 Software version of protection system too old WX511 Software version of pro...

Page 87: ...refrigeration system too old WX713 Software version of refrigeration system too old WX614 Software version of analogue interface too old WX714 Software version of analogue interface too old WX615 Software version of RS 232 too old WX715 Software version of RS 232 too old WX617 Software version of Valve 0 too old WX716 Software version of contact I 0 too old WX618 Software version of Valve 1 too ol...

Page 88: ...the module from its packaging Switch off the thermostat and pull out the mains plug Insert a screwdriver into the lower recess of the module cavity and prise up the plastic cover The cover can then be pulled off downwards Pull out the plug of the bus connecting cable from the plastic cover Plug on the bus connecting cable red plug onto red socket Insert the module and secure with the two cross hea...

Page 89: ...ernal temp Temp extern Pt100 Temp extern analog Temp extern serial Actuating signal Pump power Pump speed 2400 4800 9600 19200 Mode Baud rate RS485 address Voltage 0 10V Current 0 20mA Current 4 20mA Status Function Interface type Minimum value Maximum value Calibration Off On Voltage 0 10V Current 0 20mA Current 4 20mA Function Contact open Contact closed Off Fault Stand by Programmer Alternating...

Page 90: ...mostat to the PC use 1 1 cable and not a null modem cable without hardware handshake the computer PC must be set to the operating mode without hard ware handshake Use screened connecting cable Connect screen to connector case The connections are galvanically isolated from the rest of the electronics Any pins not in use must not be connected When a PC is connected up the RS 232 interface can easily...

Page 91: ...res that the sequencing of inquiries and answers is clear CR Carriage Return Hex 0D LF Line Feed Hex 0A Example Transfer of setpoint 30 5 C to the thermostat Computer Thermostat OUT_SP_00_30 5 CRLF OK CRLF 8 3 3 Connecting cable RS 485 Thermostat 9 pin sub D socket Pin Data 1 Data A 5 SG Signal Ground optional 6 Data B Use screened connecting cables Connect screen to connector case The connections...

Page 92: ...ower level 1 to 8 OUT_SP_02_XXX Operation mode cooling 0 OFF 1 ON 2 AUTOMATIC OUT_SP_04_XXX X TiH outflow temperature limit high limit OUT_SP_05_XXX X TiL outflow temperature limit low limit OUT_PAR_00_XX X Setting of control parameter Xp OUT_PAR_01_XXX Setting of control parameter Tn 5 180 s 181 Off OUT_PAR_02_XXX Setting of control parameter Tv OUT_PAR_03_XX X Setting of control parameter Td OUT...

Page 93: ...ed data formats XXX XX XXX X XXX XXX XXX XX XXX X XXX XXX XX XX XX X XX XX XX XX XX X XX XX X XX X X X X X XX X X X X XX X XX X 8 3 6 Read commands Data requested from the thermostat Command Explanation IN_PV_00 Read bath temperature outflow temperature IN_PV_01 Indication of the controlled temperature internal external Pt external Analogue external Serial IN_PV_03 Read external temperature TE Pt1...

Page 94: ...l TYPE Read device type response e g P 8 VERSION_R Read software type of control system VERSION_S Read software type of protection system VERSION_B Read software type of Command VERSION_T Read software type of cooling system VERSION_A Read software type of analogue module VERSION_V Read software type of RS 232 485 module VERSION_D Read software type of digital module VERSION_M_0 Read software type...

Page 95: ...format XXX XX or for negative values XXX XX or ERR_X RS 485 interface e g A015_ XXX XX or A015_ XXX XX or A015_ERR_X 8 3 7 Error messages Message Explanation ERR_2 Wrong input e g buffer overflow ERR_3 Wrong command ERR_5 Syntax error in value ERR_6 Illegal value ERR_8 Module or value not available ERR_30 Programmer all segments occupied ERR_31 Set point not possible analogue set point input ON ER...

Page 96: ...ctual temperature bath temperature MN t1 or Internal Temp External actual temperature from Pt100 MNtEP or Temp external Pt100 External actual temperature from analogue input MNtEA or Temp external analogue External actual temperature from the serial interface MNtES or Temp external serial Actuating signal MN Y or Actuating signal Pump power MN PP or Pump power Pump speed MNtEn or Pump speed In add...

Page 97: ...ng mode the switching state contact open or closed allot to two different set point temperatures F t2C or alternating mode Controller mode the switching state input open or closed can allotted to two different control temperature sources E g internal external control F Con or type of control The following functions are made available by the outputs Signal various fault states F diA or fault diagno...

Page 98: ...tact inputs and outputs Output Input View on flange plug Front or solder side cou pler socket Max 30 V 0 2 A Coupler socket Cat No EQD 047 View on flange plug Front or solder side cou pler socket Signal approx 5 V 10 mA Do not use pin 3 Coupling plug Cat No EQS 048 1 normaly open make 2 common 3 normaly closed break Use shielded lines Connect shielding with connector housing Cover unused plug conn...

Page 99: ... interrogated in the Master version 9 2 1 Interrogating the device type MNEmv PArB tYPG 7 5 Settings Device status Device type The unit type for heating thermostats is being preset ex works Please avoid to modify it 9 2 2 Software Version MNEmv ShoWX UEr 7 5 Here only the version of the control system in the Master is displayed Settings Device status Software version With the Command remote contro...

Page 100: ...emory in which up to 45 fault and alarm messages are saved Command Errorstore Settings Device status Error store Display The last message is at the top Each message line can be marked with the cursor keys The message appears in plain text in the footer Under Source the CAN node is dis played which signaled the fault Code is the number which in the Master is shown in the display until the cause has...

Page 101: ...LAUDA Thermostats largely require no service If the heat transfer liquid becomes contaminated it should be replaced 6 3 At the back of the Proline head a main fuse switch is located which in terrupts the mains connection when an overload occurs It is then in the o posi tion and can be set in the position again If the fuse trips again the cause must be located by Service Additionally a safety fuse ...

Page 102: ...ted or degenerated it should be renewed The heat transfer liquid is to be checked for its usability as required but at least every six months Further use of the tempering liquid is only permissible if the inspection indicates this The test of the heat transfer liquid takes place according to DIN 51529 Testing and assessment of used heat carrier media Source VDI 3033 DIN 51529 9 3 4 Repair informat...

Page 103: ...AUDA Service Constant Temperature Equipment in the following cases In the event of faults on the device For technical questions about the device For spare part orders Contact our Sales Department for application specific questions LAUDA Service Constant Temperature Equipment Telephone 49 0 9343 503 350 English and German Fax 49 0 9343 503 283 E mail service lauda de We are available any time for y...

Page 104: ... m For LiBus components but especially for remote operation with the Command remote control EKS 068 Extension for LiBus 25 m EKS 069 LAUDA DLK 10 Through flow Cooler 230 V 50 60 Hz 250 W at 20 C Extends the application temperature range of the Proline heating thermostats to 15 150 C LFD 010 LAUDA DLK 25 Through flow Cooler 230 V 50Hz 330 W at 20 C Extends the application temperature range of the P...

Page 105: ...r 33 tubes diam 14 18 mm 110 mm ID 2 frames fit in each of P 18 C RP 1840 C and RP 1845 C 4 frames fit in P 26 C UG 072 Application frame for 14 tubes diam 24 30 mm 110 mm ID 2 frames fit in each of P 18 C RP 1840 C and RP 1845 C 4 frames fit in P 26 C UG 073 Application frame for 20 tubes diam 14 18 mm 80mm ID 1 frame fits in P 8 C P 12 C RP 845 C RP 855 C RP 870 C RP 890 C UG 076 Application fra...

Page 106: ...n pump 8 power levels Pressure pump 8 power levels Discharge pressure maximum bar 0 7 at Pump Power Level 8 1 1 Intake suction maximum bar 0 4 at Pump Power Level 8 Flow rate maximum pressure L min 25 at Pump Power Level 8 32 Flow rate maximum suction L min 23 at Pump Power Level 8 Hose connections mm M16 x 1 13 Bath volume from to L 3 5 5 5 5 5 8 12 5 19 18 27 30 37 35 53 6 5 13 5 Bath opening B ...

Page 107: ... Storage temperature range C 20 50 Safety equipment Class III to DIN 12876 1 FL suitable for flammable and non flammable liquids Class of protection for electrical operating equipment Protection class according to DIN EN 61140 VDE 0140 1 Mains connection data P 5 C P 8 C P 12 C P 18 C P 26 C P 40 C P 50 C 230 V 10 50 60 Hz X X X X X X X 115 V 10 60 Hz X X X X X X X 200 V 10 50 60 Hz X X X X X 100 ...

Page 108: ...roline Edition X heating thermostats 108 Technical data YACE0099 10 9 2018 Heating curve for P 5 C P 8 C P 12 C P 18 C P 26 C measured with Ultra 300 bath covered Pump characteristics measured with water ...

Page 109: ...Proline Edition X heating thermostats YACE0099 10 9 2018 Technical data 109 Pump characteristics measured with water ...

Page 110: ...alog module control source 43 Edit 64 EMC Norm DIN EN 61326 1 9 Enter key Command 31 Master 30 EP external probe control source 43 error 79 error list 79 Errorstore 100 ES serial module control source 43 Escape key 31 EXT ext temperature probe 40 External temperature 40 F Fault list Alarms and Warnings 85 fault memory 100 Filling 24 Flammable liquids 24 Format of date 45 G Graph 68 Graph Graph rec...

Page 111: ... Self test 28 Serial numbers 99 Service Contact 103 Servicing 101 Servicing intervals 102 Set date 45 SEt setpoint setting 38 Set time 45 Setpoint offset 49 50 Setpoint resolution 46 SEtq Setpoint offset 49 Setting of numerical values 30 Setting pump power 41 Signs in this manual 8 Socket 10S 40 Soft keys 31 Software Version 99 Sounds 53 Spares 103 Standard window 32 Standby 29 Standby activation ...

Page 112: ...Proline Edition X heating thermostats 112 YACE0099 10 9 2018 Blank page ...

Page 113: ... LAUDA voir plaque signalétique Typ Type Type Serien Nr Serial no No de série mit folgendem Medium betrieben wurde was used with the below mentioned media a été utilisé avec le liquide suivant Darüber hinaus bestätigen wir daß das oben aufgeführte Gerät sorgfältig gereinigt wurde die Anschlüsse verschlossen sind und sich weder giftige aggressive radioaktive noch andere gefährliche Medien in dem Ge...

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Page 116: ...LAUDA DR R WOBSER GMBH CO KG Pfarrstraße 41 43 97922 Lauda Königshofen Germany Phone 49 0 9343 503 0 Fax 49 0 9343 503 222 E Mail info lauda de Internet www lauda de ...

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