Kval MLX, Operation And Service Manual

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MLX Operation and Service Manual
Table of Contents
Step 4: Calibrate the Face Tool ............................................... 3-19
Face Tool Locations ............................................................................3-19
Process to Calibrate the Face Tools ...................................................3-19
Face Tools Calibration Reference Cut ................................................3-20
Routers: How to Isolate and Calibrate a Specific Router
......... 3-21
Example Of a Calibration Cut .............................................................3-22
Chapter 4
System IT Administration
System IT Administration ......................................................... 4-2
About the MLX Computer .....................................................................4-2
Connections on the PLC .......................................................................4-2
About Remote Connection to Kval Service ...........................................4-3
Chapter 5
Maintenance of MLX
Maintenance Schedule
............................................................ 5-2
300 Cycle Maintenance Steps
................................................. 5-4
Clean, Clean, Clean! .............................................................................5-4
600 Cycle Maintenance Steps ................................................. 5-5
Check Air Gauges and Inspect Water Traps .........................................5-5
Inspect Tooling ......................................................................................5-5
Empty Dust Collection Units .................................................................5-6
3,000 Cycle Maintenance Steps
.............................................. 5-7
Inspect all Photo Eyes ..........................................................................5-7
Inspect Limit Switches ..........................................................................5-7
Inspect Airlines ......................................................................................5-7
Refill Lubricators ...................................................................................5-8
Grease Ball Screw Bearings .................................................................5-8
Clean Bearing Shafts ............................................................................5-8
12,000 Cycle Maintenance Steps
............................................ 5-9
Inspect Air Cylinders .............................................................................5-9
Inspect Ball Rail Shafts and Ball Screws ..............................................5-9
Clean and Lubricate Slides, Cylinder Rods and Bearing Shafts ...........5-9
72,000 Cycle Maintenance Steps ............................................ 5-10
Inspect Nuts and Bolts ........................................................................5-10
Electrical .............................................................................................5-10
Computer Backup ...............................................................................5-10
Wash Filter and Lubricator Bowls .......................................................5-10
Maintenance NO-GOES .......................................................... 5-11