KTM 300 EXC, Repair Manual

Page: 54 / 289

6 FORK, TRIPLE CLAMP
52
602737-10
–
Position the fork legs.
Info
The upper milled groove in the fork leg must be flush with the top edge of
the upper triple clamp.
Position bleeder screws
5
toward the front.
602738-10
–
Tighten screws
6
.
Guideline
Screw, bottom triple clamp M8 15 Nm
(11.1 lbf ft)
602739-10
–
Tighten screw
4
.
Guideline
Screw, top steering head M20x1.5 12 Nm (8.9 lbf ft)
602740-10
–
Mount and tighten screw
7
.
Guideline
Screw, top steering stem M8 17 Nm
(12.5 lbf ft) Loctite ® 243™
602741-10
–
Tighten screws
8
.
Guideline
Screw, top triple clamp M8 17 Nm
(12.5 lbf ft)
B00798-13
–
Position the brake caliper. Mount and tighten screws
9
.
Guideline
Screw, front brake caliper M8 25 Nm
(18.4 lbf ft)
Loctite ® 243™
–
Mount cable binder
bk
.
–
Position the brake line, wiring harness and clamp. Mount and tighten screws
bl
.
–
Install the front fender. ( p. 89)
–
Mount the handlebar cushion.
–
Refit the headlight mask with the headlight. ( p. 90)
–
Install the front wheel. ( p. 93)