KTM 300 EXC, Repair Manual

Page: 134 / 289

18 ENGINE
132
308543-11
–
Mount the frame protector.
–
Tighten screw
cn
.
Guideline
Screw, frame protector M5 3 Nm (2.2 lbf ft)
–
Mount the cable binders.
308540-11
–
Position the exhaust manifold.
–
Mount springs
co
.
Spring hooks (50305017000) ( p. 272)
308541-11
–
Mount and tighten screw
cp
.
Guideline
Remaining screws, chassis M6 10 Nm (7.4 lbf ft)
–
Tighten screw
cq
.
Guideline
Remaining screws, chassis M6 10 Nm (7.4 lbf ft)
308542-11
–
Mount and tighten screw
cr
.
Guideline
Remaining screws, chassis M6 10 Nm (7.4 lbf ft)
–
Tighten screw
cs
.
Guideline
Remaining screws, chassis M6 10 Nm (7.4 lbf ft)
–
Install the main silencer. ( p. 81)
–
Connect the negative cable of the battery. ( p. 103)
308565-10
–
Remove screw cap
ct
and add gear oil.
Gear oil 0.80 l (0.85 qt.) Engine oil (15W/50) ( p. 268)
–
Mount and tighten screw cap
ct
.
Finishing work
–
Remove the motorcycle from the lift stand. ( p. 10)
–
Refill with coolant. ( p. 196)
–
Install the fuel tank. ( p. 87)
–
Connect the negative cable of the battery. ( p. 103)
–
Mount the seat. ( p. 86)
–
Take a short test ride.
–
Check the engine for leakage.
–
Check the gear oil level. ( p. 200)
–
Check the coolant level. ( p. 195)
(250/300 SIX DAYS)
–
Install the engine guard. ( p. 57)