KTM 300 EXC, Repair Manual

Page: 50 / 289

6 FORK, TRIPLE CLAMP
48
201716-10
–
Slide on the lower sliding bushing
5
.
–
Mount the upper sliding bushing
6
.
Info
Do not use a tool; pull the ends apart slightly by hand.
201717-10
–
Warm the outer tube in area
A
of the lower sliding bushing.
Guideline
50 °C (122 °F)
–
Slide the outer tube onto the inner tube.
–
Hold the lower sliding bushing with the longer section of the special tool.
Mounting tool (T14040S) ( p. 280)
–
Push the sliding bushing all the way into the outer tube.
201718-10
–
Position the support ring.
–
Hold the seal ring with the shorter section of the special tool.
Mounting tool (T14040S) ( p. 280)
–
Push the seal ring and support ring all the way into the outer tube.
201706-11
–
Mount lock ring
2
.
Info
The lock ring must engage audibly.
201705-11
–
Mount dust boot
1
.
–
Mount fork protection ring
B
.
202089-10
–
Lubricate the O-ring. Slide the cartridge all the way into the fork leg.
Fork oil (SAE 4) (48601166S1) ( p. 268)