KLARO GmbH
6
Original Operating Manual for KLARO Small Wastewater Treatment Plant V.15.07
1.
About this Operating Manual
This manual is part of the product and must be read
before commissioning of the plant
.
Retain this Operating Manual during the entire life of the plant and keep it available for future reference.
1.1. Original Language of Documentation
This documentation has been written in the German language in the original.
Copyright
© KLARO GmbH
Spitzwegstrasse 63
D-95447 Bayreuth
Technical Assistance: +49 (0) 921 – 16279 – 330
E-Mail: [email protected]
Web: www.klaro.eu
All rights expressly reserved. Reproduction or transmission to third parties, in whatever form, prohibited
without written permission by KLARO GmbH.
1.2. Completeness
This manual was created with due care. Any liability of the manufacturer due to incorrect or missing
information and linguistic or typographical errors in the documentation is excluded. If you notice any
omissions and/or errors, please let us know at the above address.
In compiling the instructions, care was taken to ensure maximum agreement of the facts set out therein
with the corresponding system. However, all specifications, dimensions, and illustrations in this manual
are non-binding. Possible claims for the concrete design of the system cannot be derived from this
information.
We reserve the right to make changes to the system in the context of improvements and enhancements
without changing these instructions. An obligation to install modified technology in already completed and
delivered systems cannot be derived from this information.
This documentation is updated regularly.
The following installation instructions must be observed and can be requested from KLARO GmbH if
required:
-
MoAnl 01 I Cabinets
-
MoAnl 02 A Cabinets
-
MoAnl 03 KLARO Retrofit Kit Disc and Quick
-
MoAnl 10 KLARO Retrofit Kit Flashing Light and Warning Light Buzzer
-
MoAnl 11 Replacement Controller
-
MoAnl 18 Submersible Pump as Clear Water Lifter
-
MoAnl 19 Factory Calibration Controller
-
MoAnl 20 Submersible Pump for Additional Buffer
Date of print: 06.2015
KLARO GmbH
Original Operating Manual for KLARO Small Wastewater Treatment Plant V.15.07
7
1.3. Liability
Any liability of the manufacturer is excluded in the event of:
•
Non-compliance with, or inadequate use of, the information in this manual,
•
Use of spare parts or parts in the system that are not approved by KLARO GmbH,
•
Improper operation of the treatment plant,
•
Removal of, tampering with, or bypassing of safety devices,
•
Unauthorized changes to the system,
•
Improper execution of maintenance and spare parts installation.
Unauthorised modifications to the system or operation of the system outside the specifications made by
the manufacturer will void any warranty claims.
2.
Safety
This section contains information on safety measures and residual risks. Read this chapter carefully
before using the plant to ensure safety in handling of the plant as far as possible.
2.1. Explanation of Warnings and Prohibitions
Hazard warning
Warning of dangerous electrical voltage
Warning of danger of falling
Warning of hot surfaces
Warning of hand injuries
Warning of explosive atmospheres
Prohibition of fire, open flames, and smoking
KLARO GmbH
2
Original Operating Manual for KLARO Small Wastewater Treatment Plant V.15.07
IMPORTANT:
•
This Operating Manual contains information about the plant, from installation
to maintenance, and must therefore be read before commissioning of the
plant!
•
All safety instructions must be observed!
•
The Operating Manual must be kept readily available during the operation of
the plant!
Plant Specifications
For any questions in the course of the operation of the plant, the specifications of your plant should
be noted as follows. With the help of this information, our staff will be able to help you more quickly
in the event of a malfunction. The specifications can be found on the nameplate, which is located
on the outside of the cabinet door for indoor cabinets, and inside the cabinet for outdoor cabinets.
Small Wastewater Treatment
Plant
PT
Sludge storage
Buffer
SB-Reactor
Approval No.:
Process class:
Certified:
Cabinet:
Controller:
Compressor:
Denomination:
Serial No.:
Article No.:
Additional module:
Article No.:
El. Connected load:
KLARO GmbH
Original Operating Manual for KLARO Small Wastewater Treatment Plant V.15.07
3
CONTENTS
Page
1.
About this Operating Manual
6
1.1.
Original Language of Documentation
6
1.2.
Completeness
6
1.3.
Liability
7
2.
Safety
7
2.1.
Explanation of Warnings and Prohibitions
7
2.2.
Hazard statements
8
2.3.
Warnings
9
2.4.
Exclusion for Use
10
3.
Warranty
10
4.
Function of the SBR Plant
10
4.1.
Plants for carbon elimination (process classes C)
11
4.2.
Systems with Additional Nitrogen Removal (Process Classes N and D)
13
4.3.
Systems with Additional Phosphate Elimination (Process Class +P)
13
4.4.
Systems with Additional Sanitation (Process Class +S)
13
5.
Control of the Small Wastewater Treatment Plant
13
5.1.
Connections to the KL-controls (230V option for solenoid valves)
16
5.2.
Connections to the KL24 controller(24V option for stepper motor valves)
16
5.3.
Operating the Controller
18
5.3.1.
Querying Operating Hours
18
5.3.2.
Manual Control of the Valves and the Cabinet Fan in "Manual Mode"
19
5.3.3.
Setting Date/Time
20
5.3.4.
Set Holiday Mode
20
5.3.5.
Query Malfunctions - Query Old Malfunctions
21
5.3.6.
Display Settings
21
5.3.7.
Service Menu and Action Code
21
5.4.
Changing the Fuses
22
5.5.
Operation of Power Failure Detector
22
6.
Additional functions of the Controllers KLplus/ KL24plus and KLbasic/KL24base
23
6.1.
Underload detection (KLplus/KL24plus)
23
6.1.1.
Mode of Operation
24
6.1.2.
Commissioning
24
6.1.3.
Switching Off the Level Measurement
25
6.1.4.
Safety and Fault Messages
25
6.2.
Optional Functions
26
6.2.1.
Connection of an external alarm device
26
6.2.2.
Connection of a contactor for switching the compressor
26
6.2.3.
Connection of a UV reactor
26
6.2.4.
Phosphate precipitation with metering pump
26
7.
Maintenance, Repair and Operation
28
7.1.
Sludge Evacuation
28
7.2.
Operating Instructions
29
8.
Fault Messages and Troubleshooting
31
8.1.
Fault Message on the Display
32
8.2.
Unusual Water Levels - Troubleshooting
33
KLARO GmbH
2
Original Operating Manual for KLARO Small Wastewater Treatment Plant V.15.07
IMPORTANT:
•
This Operating Manual contains information about the plant, from installation
to maintenance, and must therefore be read before commissioning of the
plant!
•
All safety instructions must be observed!
•
The Operating Manual must be kept readily available during the operation of
the plant!
Plant Specifications
For any questions in the course of the operation of the plant, the specifications of your plant should
be noted as follows. With the help of this information, our staff will be able to help you more quickly
in the event of a malfunction. The specifications can be found on the nameplate, which is located
on the outside of the cabinet door for indoor cabinets, and inside the cabinet for outdoor cabinets.
Small Wastewater Treatment
Plant
PT
Sludge storage
Buffer
SB-Reactor
Approval No.:
Process class:
Certified:
Cabinet:
Controller:
Compressor:
Denomination:
Serial No.:
Article No.:
Additional module:
Article No.:
El. Connected load:
KLARO GmbH
Original Operating Manual for KLARO Small Wastewater Treatment Plant V.15.07
3
CONTENTS
Page
1.
About this Operating Manual
6
1.1.
Original Language of Documentation
6
1.2.
Completeness
6
1.3.
Liability
7
2.
Safety
7
2.1.
Explanation of Warnings and Prohibitions
7
2.2.
Hazard statements
8
2.3.
Warnings
9
2.4.
Exclusion for Use
10
3.
Warranty
10
4.
Function of the SBR Plant
10
4.1.
Plants for carbon elimination (process classes C)
11
4.2.
Systems with Additional Nitrogen Removal (Process Classes N and D)
13
4.3.
Systems with Additional Phosphate Elimination (Process Class +P)
13
4.4.
Systems with Additional Sanitation (Process Class +S)
13
5.
Control of the Small Wastewater Treatment Plant
13
5.1.
Connections to the KL-controls (230V option for solenoid valves)
16
5.2.
Connections to the KL24 controller(24V option for stepper motor valves)
16
5.3.
Operating the Controller
18
5.3.1.
Querying Operating Hours
18
5.3.2.
Manual Control of the Valves and the Cabinet Fan in "Manual Mode"
19
5.3.3.
Setting Date/Time
20
5.3.4.
Set Holiday Mode
20
5.3.5.
Query Malfunctions - Query Old Malfunctions
21
5.3.6.
Display Settings
21
5.3.7.
Service Menu and Action Code
21
5.4.
Changing the Fuses
22
5.5.
Operation of Power Failure Detector
22
6.
Additional functions of the Controllers KLplus/ KL24plus and KLbasic/KL24base
23
6.1.
Underload detection (KLplus/KL24plus)
23
6.1.1.
Mode of Operation
24
6.1.2.
Commissioning
24
6.1.3.
Switching Off the Level Measurement
25
6.1.4.
Safety and Fault Messages
25
6.2.
Optional Functions
26
6.2.1.
Connection of an external alarm device
26
6.2.2.
Connection of a contactor for switching the compressor
26
6.2.3.
Connection of a UV reactor
26
6.2.4.
Phosphate precipitation with metering pump
26
7.
Maintenance, Repair and Operation
28
7.1.
Sludge Evacuation
28
7.2.
Operating Instructions
29
8.
Fault Messages and Troubleshooting
31
8.1.
Fault Message on the Display
32
8.2.
Unusual Water Levels - Troubleshooting
33
7
