Schnittzeichnung
Nr.
Bezei
chnung
LA - 28B
Menge
LA - 45B
Menge
1.
Filterdeckels
chraub
e
LP30581
1
LP
3
0581
1
2.
Klemmdichtung
LP30635
2
LP
3
0635
2
3.
Filterdeckeld
ichtung
LQ02607
2
LQ
0
2607
2
4.
Gehäusedeck
el
L
Q
02575
1
L Q
02575
1
5.
Filtereinsatz
L
Q
02605
1
LQ02605
1
6.
Gehäuseoberteil
LB02937
1
L B
02937
1
7.
Gehäuseschrau
ben UL
LP30581
4
LB
3
0581
4
Torx-Gehäuseschra
uben CE
L Q03082
4
L
Q
03082
4
8.
Dichtung C
LQ02601
1
LQ
0
2601
1
9.
Sechskantschra
ube
LP31316
4
L P
3 1316
4
10.
Front
gehäuseteil Pumpe
LQ02567
1
LQ02063
1
11.
Dichtung A
LQ01043
1
LQ0
1043
1
12.
Dichtung B
LQ01042
1
LQ01042
1
13.
Kolbe
n
LA70625
1
LB
0 3
132
1
14.
Kolbe
nkörper
L A
70626
1
L B
03
13
3
1
15.
Einlassv
entil
LP30916
1
LP
3 0
916
1
16.
Ve
ntilhalter
LP11548
1
L P
11548
1
17.
CS Ring
L P
12948
1
L P
12948
1
18.
Federtel
ler
L
P12
155
1
LP12155
1
19.
Feder
L P3
0620
1
LQ
0 274
3
1
20.
Gehäuse
LB03184
1
L B
03184
1
21.
SE Ring
L
P124
75
2
LP12475
2
22.
Ve
ntilhalter B
LP13735
2
LP
1 3
735
2
23.
Ausla
ssven
til
L P10359
2
LP
1 0
35
9
2
24.
Schrau
be 5x20
L
P1259
9
2
LP12599
2
25.
Isoliertelle
r
LP10355
2
L P
10355
2
26.
Rückz
ylinder
LA71843
1
L A
71843
1
Nr.
Bezeic
hnung
L
A - 28B
Menge
LA - 45B
Menge
27. F
ederkern P
LB01536
1
LB03466
1
Fe
derkern Q
Fe
derkern E
LB04038
1
LB04028
1
28.
Gehäusedeckel R
ückseite
LQ01052 1
L
Q
02892
1
29. S
echskantschraub
e
LP31316
4
LP
3 131
6
4
30. G
ummifüsse
L
Q
04256
4
LQ0
4256
4
31. S
tromkabel UK
L
B
05341
1
L B
0 5341
1
Stromkabel D
LB05307
1
L B
0 5307
1
Stromkabel A
Stromkabel J
L
Q
01037
1
LQ0
1037
1
Stromkabel UL
LB04770
1
LB04770
1
32. L
ufttankdichtung
L Q
02598
1
LQ
0 2598
1
33. L
ufttank
LB02987
1
LB02987
1
34.
Ve
rbindungsschlauch
LQ02602
1
LQ0
2602
1
35. G
ehäuseunterteil
LB02938
1
LB
0 2938
1
Optional
38.
Anschlussschlauchstutzen
LA97475
LB03185
-8-
Schnittzeichnung
Nr.
Bezeich
nung
LA - 60A
Menge
LA - 80A
Menge
1. F
ilterdeck
elschraub
e
LP30581
1
LP
3
0581
1
2. K
lemmdichtung
LP30635
2
LP
3
0635
2
3. F
ilterdeck
eldichtung
LQ02607
2
LQ
0
2607
2
4. G
ehäusedeckel
LB03213
1
LB
0
3213
1
5. F
iltereinsatz
L Q
02730
1
LQ02730
1
6. G
ehäuseoberteil
LB04597
1
L B
04597
1
7. G
ehäuseschrauben U
L
LP30581
6
LB
3
0581 6
To
rx-Gehäuseschrauben
CE
L Q03082
6
L
Q
03082
6
8. D
ichtung C
LQ03768
1
LQ
0
3768
1
9. S
echskantschraube
LP31316
6
L P
3 1316 6
10.
Frontg
ehäuseteil
Pumpe
LQ03766 1
LQ03766
1
11. D
ichtung A
LQ01043
2
LQ0
1043 2
12. D
ichtung B
LQ01042
2
LQ01042 2
13. K
olben
LB03132
2
LB
0 3
132
2
14. K
olbenkörper
L
B0
3133
2
L
B03133 2
15. E
inlassve
ntil
LP30916
2
LP
3 0
916 2
16.
Ven
tilhalter
LP11548
2
L
P
11548 2
17. C
S Ring
L P
12948
2
L
P
12948 2
18. F
ederteller
L P121
55
2
LP12155 2
19. F
eder
L
P30
620 2
LQ
0 2743
2
20. G
ehäuse
LB03184
2
L
B
03184 2
21. S
E Ring
L
P1247
5 4
LP12475 4
22.
Ven
tilhalter B
LP13735
4
LP
1 3
735 4
23. A
uslassve
ntil
L P10359 4
LP
1 0359 4
24. S
chraube 5
x20
L
P12599
4
LP12599 4
25. Is
olierteller
LP10355
4
L
P
10355 4
26. R
ückzylind
er
LB02443
2
L
B
0244
13 2
Nr.
Bezeic
hnung
L
A - 60A
Menge
LA - 80A
Menge
27. F
ederkern P
LB04901
1
LB04905
1
Fe
derkern Q
LB05126 1
LB05143
1
Fe
derkern E
LB05099
1
LB05048
1
28.
Gehäusedeckel R
ückseite
LQ03767 1
L
Q
03767
1
29. S
echskantschraub
e
LP31316
8
LP
3 131
6 8
30. G
ummifüsse
L
Q
04256
4
LQ0
4256
4
31. S
tromkabel UK
L
B
05341
1
L B
0 5341
1
Stromkabel D
LB05307
1
L B
0 5307
1
Stromkabel A
LB05220
1
LB05220 1
Stromkabel J
L
Q
01037
1
LQ0
1037
1
Stromkabel UL
LB04770
1
LB04770
1
32. L
ufttankdichtung
L Q
02598
3
LQ
0 2598
3
33. L
ufttank
LB04600
1
LB04600
1
35. G
ehäuseunterteil
LB04599
1
LB
0 4599
1
Optional
38.
Anschlussschlauchstutzen
LA97475
LB03185
-9-
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KLARO GmbH
2
Original Operating Manual for KLARO Small Wastewater Treatment Plant V.15.07
IMPORTANT:
•
This Operating Manual contains information about the plant, from installation
to maintenance, and must therefore be read before commissioning of the
plant!
•
All safety instructions must be observed!
•
The Operating Manual must be kept readily available during the operation of
the plant!
Plant Specifications
For any questions in the course of the operation of the plant, the specifications of your plant should
be noted as follows. With the help of this information, our staff will be able to help you more quickly
in the event of a malfunction. The specifications can be found on the nameplate, which is located
on the outside of the cabinet door for indoor cabinets, and inside the cabinet for outdoor cabinets.
Small Wastewater Treatment
Plant
PT
Sludge storage
Buffer
SB-Reactor
Approval No.:
Process class:
Certified:
Cabinet:
Controller:
Compressor:
Denomination:
Serial No.:
Article No.:
Additional module:
Article No.:
El. Connected load:
KLARO GmbH
Original Operating Manual for KLARO Small Wastewater Treatment Plant V.15.07
3
CONTENTS
Page
1.
About this Operating Manual
6
1.1.
Original Language of Documentation
6
1.2.
Completeness
6
1.3.
Liability
7
2.
Safety
7
2.1.
Explanation of Warnings and Prohibitions
7
2.2.
Hazard statements
8
2.3.
Warnings
9
2.4.
Exclusion for Use
10
3.
Warranty
10
4.
Function of the SBR Plant
10
4.1.
Plants for carbon elimination (process classes C)
11
4.2.
Systems with Additional Nitrogen Removal (Process Classes N and D)
13
4.3.
Systems with Additional Phosphate Elimination (Process Class +P)
13
4.4.
Systems with Additional Sanitation (Process Class +S)
13
5.
Control of the Small Wastewater Treatment Plant
13
5.1.
Connections to the KL-controls (230V option for solenoid valves)
16
5.2.
Connections to the KL24 controller(24V option for stepper motor valves)
16
5.3.
Operating the Controller
18
5.3.1.
Querying Operating Hours
18
5.3.2.
Manual Control of the Valves and the Cabinet Fan in "Manual Mode"
19
5.3.3.
Setting Date/Time
20
5.3.4.
Set Holiday Mode
20
5.3.5.
Query Malfunctions - Query Old Malfunctions
21
5.3.6.
Display Settings
21
5.3.7.
Service Menu and Action Code
21
5.4.
Changing the Fuses
22
5.5.
Operation of Power Failure Detector
22
6.
Additional functions of the Controllers KLplus/ KL24plus and KLbasic/KL24base
23
6.1.
Underload detection (KLplus/KL24plus)
23
6.1.1.
Mode of Operation
24
6.1.2.
Commissioning
24
6.1.3.
Switching Off the Level Measurement
25
6.1.4.
Safety and Fault Messages
25
6.2.
Optional Functions
26
6.2.1.
Connection of an external alarm device
26
6.2.2.
Connection of a contactor for switching the compressor
26
6.2.3.
Connection of a UV reactor
26
6.2.4.
Phosphate precipitation with metering pump
26
7.
Maintenance, Repair and Operation
28
7.1.
Sludge Evacuation
28
7.2.
Operating Instructions
29
8.
Fault Messages and Troubleshooting
31
8.1.
Fault Message on the Display
32
8.2.
Unusual Water Levels - Troubleshooting
33
KLARO GmbH
2
Original Operating Manual for KLARO Small Wastewater Treatment Plant V.15.07
IMPORTANT:
•
This Operating Manual contains information about the plant, from installation
to maintenance, and must therefore be read before commissioning of the
plant!
•
All safety instructions must be observed!
•
The Operating Manual must be kept readily available during the operation of
the plant!
Plant Specifications
For any questions in the course of the operation of the plant, the specifications of your plant should
be noted as follows. With the help of this information, our staff will be able to help you more quickly
in the event of a malfunction. The specifications can be found on the nameplate, which is located
on the outside of the cabinet door for indoor cabinets, and inside the cabinet for outdoor cabinets.
Small Wastewater Treatment
Plant
PT
Sludge storage
Buffer
SB-Reactor
Approval No.:
Process class:
Certified:
Cabinet:
Controller:
Compressor:
Denomination:
Serial No.:
Article No.:
Additional module:
Article No.:
El. Connected load:
KLARO GmbH
Original Operating Manual for KLARO Small Wastewater Treatment Plant V.15.07
3
CONTENTS
Page
1.
About this Operating Manual
6
1.1.
Original Language of Documentation
6
1.2.
Completeness
6
1.3.
Liability
7
2.
Safety
7
2.1.
Explanation of Warnings and Prohibitions
7
2.2.
Hazard statements
8
2.3.
Warnings
9
2.4.
Exclusion for Use
10
3.
Warranty
10
4.
Function of the SBR Plant
10
4.1.
Plants for carbon elimination (process classes C)
11
4.2.
Systems with Additional Nitrogen Removal (Process Classes N and D)
13
4.3.
Systems with Additional Phosphate Elimination (Process Class +P)
13
4.4.
Systems with Additional Sanitation (Process Class +S)
13
5.
Control of the Small Wastewater Treatment Plant
13
5.1.
Connections to the KL-controls (230V option for solenoid valves)
16
5.2.
Connections to the KL24 controller(24V option for stepper motor valves)
16
5.3.
Operating the Controller
18
5.3.1.
Querying Operating Hours
18
5.3.2.
Manual Control of the Valves and the Cabinet Fan in "Manual Mode"
19
5.3.3.
Setting Date/Time
20
5.3.4.
Set Holiday Mode
20
5.3.5.
Query Malfunctions - Query Old Malfunctions
21
5.3.6.
Display Settings
21
5.3.7.
Service Menu and Action Code
21
5.4.
Changing the Fuses
22
5.5.
Operation of Power Failure Detector
22
6.
Additional functions of the Controllers KLplus/ KL24plus and KLbasic/KL24base
23
6.1.
Underload detection (KLplus/KL24plus)
23
6.1.1.
Mode of Operation
24
6.1.2.
Commissioning
24
6.1.3.
Switching Off the Level Measurement
25
6.1.4.
Safety and Fault Messages
25
6.2.
Optional Functions
26
6.2.1.
Connection of an external alarm device
26
6.2.2.
Connection of a contactor for switching the compressor
26
6.2.3.
Connection of a UV reactor
26
6.2.4.
Phosphate precipitation with metering pump
26
7.
Maintenance, Repair and Operation
28
7.1.
Sludge Evacuation
28
7.2.
Operating Instructions
29
8.
Fault Messages and Troubleshooting
31
8.1.
Fault Message on the Display
32
8.2.
Unusual Water Levels - Troubleshooting
33
55
