KAESER M 64 Page 303 Operator'S Manual Download

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Filters for Compressed Air

005-055 (AO, AA, ACS, AR, AAR)

Original Language

FILTER DH-OIL-X EVO AO AA_01-

13 Annex

13.6 Operating instructions for compressed air filter (combination filter)

No.: 9_5898 26 E

Operator manual Portable compressor
M 64

291

RAMIRENT

Summary of Contents for M 64

Page 1: ...Operator manual Portable compressor M 64 No 9_5898 26 E Manufacturer KAESER KOMPRESSOREN SE 96410 Coburg PO Box 2143 GERMANY Tel 49 0 9561 6400 Fax 49 0 9561 640130 http www kaeser com R A M I R E N T...

Page 2: ...Original instructions KKW M64 2 06 en SBA MOBILAIR 20160428 104438 R A M I R E N T...

Page 3: ...9 2 3 2 Tightening torques for screws 9 2 3 3 Ambient conditions 9 2 3 4 Additional specifications according to the machine s operating licence 9 2 4 Chassis 10 2 4 1 Chassis options 10 2 5 Machines...

Page 4: ...nspections 37 3 9 Emergencies 37 3 9 1 Correct fire fighting 37 3 9 2 Injury from handling operating fluids materials 38 3 10 Warranty 38 3 11 Identifying the effects of improper modifications 39 3 12...

Page 5: ...chine 73 8 3 Ending the reverse engine run 74 8 4 Using the hose reel 74 8 4 1 Using the hose reel EC version 74 8 4 2 Using the hose reel USA version 76 8 5 Operating the tool lubricator 77 8 6 Using...

Page 6: ...il level 122 10 4 2 Cooling oil filling and topping up 123 10 4 3 Changing the cooling oil 124 10 4 4 Replacing the compressor oil filter 126 10 4 5 Oil separator tank dirt trap maintenance 128 10 4 6...

Page 7: ...ersion 216 13 3 5 Dimensional drawing stationary version 218 13 4 Wiring diagrams 220 13 4 1 Electrical Diagram 220 13 4 2 Connection adapter for the diesel particulate filter 233 13 4 3 Lighting and...

Page 8: ...Contents vi Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 9: ...hase generator 60 Hz 67 Fig 26 Starting instruments 70 Fig 27 Label referring to the warm up period when ambient temperatures are below 10 C 72 Fig 28 Control line shut off valve 73 Fig 29 Hose reel E...

Page 10: ...ination filter maintenance 144 Fig 68 Fresh air filter maintenance 147 Fig 69 Filling the frost protector 150 Fig 70 Spark arrestor cleaning 151 Fig 71 Maintain the engine air shut off valve 153 Fig 7...

Page 11: ...Pressure relief valve opening pressure 11 Tab 28 Machine temperatures 11 Tab 29 Airend discharge temperature 11 Tab 30 Cooling oil recommendation 12 Tab 31 Cooling oil recommendation food processing 1...

Page 12: ...verheating 86 Tab 79 Alarm Too much oil residue in the compressed air 87 Tab 80 Alarm Oil flows from the compressor air filter after shutdown 87 Tab 81 Fault high moisture content in the compressed ai...

Page 13: ...ovide the data from the nameplate when ordering documents 1 3 Copyright This operating manual is protected by copyright Any queries regarding the use or duplication of this documentation should be ref...

Page 14: ...tential personal in jury Warning notices for damages are identified by their signal term Signal term Meaning Consequences of ignoring the warning NOTE Warns of a potentially dangerous situation Damage...

Page 15: ...aftercooler and cyclone separator Option codes used in this service manual are explained in chapter 2 2 Information referring to potential problems are identified by a question mark The cause is named...

Page 16: ...ure Total weight Lifting point load capacity Rated engine power Engine speed Maximum working pressure Tab 3 Nameplate 2 2 Options options label A list of the options fitted to your machine helps to re...

Page 17: ...Compressed air treatment devices Option Option code Available Aftercooler and cyclone separator da Heat exchanger db Fresh air filter dc Filter combination dd Tab 5 Compressed air treatment options 2...

Page 18: ...take shut off valve automatic lb Tab 9 Optional equipment for fire hazard areas 2 2 6 Option oa Battery isolating switch Option Option code Available Battery isolating switch oa Tab 10 Optional batter...

Page 19: ...sis Option code Available Stationary rw rx on skids rw on frame rx Tab 12 Options stationary frame 2 2 8 Option ta tb tc te Lighting Option Option code Available None stationary ta Reflective warning...

Page 20: ...ian protection sg Tab 17 Pedestrian protection option 2 2 13 Option pa pb Instrument panel cover Option Option code Available Instrument panel cover pa Generator control box cover pb Tab 18 Instrument...

Page 21: ...ass 8 8 Thread M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 Torque Nm 3 0 5 9 10 0 24 5 48 0 84 0 133 0 206 0 295 0 415 0 Information provided according to VDI 2230 Tab 22 Tightening torques for screws propert...

Page 22: ...l mass of individual machines are dependent on equipment fitted see machine nameplate Enter the actual overall weight from the nameplate as reference Option rw rx Type stationary frame de sign Skids F...

Page 23: ...opera tion C 75 100 Maximum airend discharge temperature automatic safety shut down C 115 Tab 28 Machine temperatures Temperature at the compressor block discharge port Ambient temperature C Thermost...

Page 24: ...ASTM test Density at 15 C 864 kg m3 ISO 12185 0 869 kg l D 1298 ASTM test Pour point 33 C ISO 3016 46 C D 97 ASTM test 54 D 97 ASTM test Demulsibility at 54 C 40 40 0 10 min D 1401 ASTM test 15 min D...

Page 25: ...2 7 1 Engine specification Feature Specification Make Model Kubota V 2403 T Engine control Mechanical Fuel injection Mechanical Rated engine power kW 43 3 Speed at LOAD operation min 1 2700 Speed at I...

Page 26: ...hese standards a specific portion of bio diesel is permitted in the fuel Depending on the country of origin bio diesel can be produced from different plant materials and thus have different properties...

Page 27: ...e chapter 2 8 2 2 8 Options 2 8 1 Air treatment options 2 8 1 1 Option ec Tool lubricator Description Temperature range C Fluid volume litre Special road breaker lubricant 25 50 2 5 Tab 38 Road breake...

Page 28: ...Lubricated E Tab 40 Interrelation between compressed air treatment and compressed air quality The compressed air outlets at the air distributor are labelled with the identifiers of com pressed air qua...

Page 29: ...er element SiC monolith Degree of particle separation by mass 99 elementary carbon Ambient temperature C 20 50 Protection rating IP 65 Use only diesel fuel to EN 590 or ASTM D975 Consult the engine ma...

Page 30: ...cally controlled Protection rating IP 54 Tab 46 Generator data Reduced FAD Features Generator 13 0 kVA Generator 8 5 kVA Generator 7 0 kVA Maximum working pres sure bar 7 7 10 7 SIGMA airend 260 260 2...

Page 31: ...esign category G3 Voltage adjustment range 5 Static voltage deviation 1 Maximum dynamic voltage drop 15 Maximum dynamic voltage rise 20 Maximum voltage settling time ms 1500 Maximum voltage asymmetry...

Page 32: ...5 Rated power total 10 5 5 0 10 5 5 0 5 0 Tab 52 Maximum single phase mains loading Power reduction at elevated ambient temperatures Ambient temperature C Generator power 30 Full power available 30 Re...

Page 33: ...al pole electronically controlled Protection rating IP 54 Tab 54 Generator data Reduced FAD Features Generator 13 0 kVA Generator 8 0 kVA Maximum working pres sure bar 7 7 10 Free air delivery m3 min...

Page 34: ...s include lamps and heaters for example Electric motors and transformers are inductive consumers Nominal rating conditions Ambient temperature 25 C Max height above MSL of the place of installation 1...

Page 35: ...specifications listed in this service manual Operate the machine only within its performance limits and under the permitted ambient condi tions Do not use compressed air for breathing purposes unless...

Page 36: ...zation for the safe installation and maintenance of this machine Authorised transport personnel possess the following qualifications are of legal age are conversant with and adhere to the safety instr...

Page 37: ...ng to national regulations for wear and damage Have lifting eye and fixings checked Lifting point is not O K The machine must not be transported by crane Have the machine re paired immediately 3 4 4 O...

Page 38: ...minute quantities can be lethal Furthermore diesel exhaust contains soot particles some of which are noxious Do not inhale exhaust fumes Park the machine in such a manner that the exhaust cannot blow...

Page 39: ...f the machine is then no longer ensured Compressed air quality The composition of the compressed air must be suitable for the actual application in order to pre clude health and life threatening dange...

Page 40: ...arly loud Never generate compressed air without consumers being connected Operating fluids materials The used operating fluids and materials can cause adverse health effects Suitable safety meas ures...

Page 41: ...ned in safely dealing with motor vehicles and the trans port of goods Ensure that no persons are on the machine when transporting Transport as trailer Non compliance with the basic rules for a safe tr...

Page 42: ...crane lifting eye If screwed crane fixings had to be removed please use only new self locking nuts when instal ling Avoid jerking when lifting as this may damage components Loads must be slowly lifte...

Page 43: ...ine the chassis and the towing mechanism in particular must not be stepped on or used for sitting Do not place additional loads on the machine e g excavator bucket as anti theft measure 3 5 2 3 Commis...

Page 44: ...nnecting from the machine Secure the open end of an air hose before applying air pressure An unsecured hose may whip and cause injury At working pressures 7 bar compressed air hoses should be secured...

Page 45: ...s ensure safe working with the machine Do not change bypass or disable safety devices Regularly check safety devices for their correct function Do not remove or obliterate labels and notices Ensure th...

Page 46: ...ectors and protective clothing Close the canopy or doors Work with caution 330 331 Hot surface Risk of burns caused by contact with hot components Do not touch the surface Wear long sleeved garments n...

Page 47: ...even severing of extremities fingers from rotating components Operate the machine only with closed safety guards access doors and pan els Shut down the machine before opening a door or canopy and prev...

Page 48: ...erent network Only a qualified electrician is allowed to carry out work on the generator or generator control box The electrician is responsible for the effectiveness of the protective measures provid...

Page 49: ...spect the protective conductor Measure the dielectric resistance Measure the substitute leakage current Test the generator functionality Test the proper functioning of the generator fan and clean if r...

Page 50: ...ritation Skin contact Fuel oil and other fluids materials may irritate after prolonged contact Wash thoroughly with skin cleaner then with soap and water Contaminated clothing should be intensively cl...

Page 51: ...nclude Engine Fuel supply Exhaust system Chassis if available Compressor Pressure bearing components e g valves vessels pipelines Remodeling or modifications can have the result that the interaction o...

Page 52: ...age system Store and dispose of operating materials and replaced parts in accordance with local environ ment protection regulations Observe national regulations This applies particularly to parts cont...

Page 53: ...The bodywork is not suitable for the following uses Walking on standing or sitting on Use as resting place or storage of any kind of load CAUTION Danger of pinching Severe injuries of the fingers if...

Page 54: ...9 Cooling water expansion tank 10 Engine air filter 11 Control valve with proportional controller Fig 4 Left hand door opened 12 Water cooler 13 Fan 14 Lifting eye 15 Drive motor 16 Toolbox 17 Compre...

Page 55: ...ms a seal between the ro tors themselves and between them and the airend casing This direct cooling in the compression chamber ensures a very low airend discharge temperature Cooling oil recovered fro...

Page 56: ...separator tank and the control valve The pressure in the oil separator tank remains constant The engine runs at minimum speed RUN ON PERIOD STOPPED The inlet valve closes The venting valve opens to de...

Page 57: ...valve directional con trol valve 4 5 Safety devices 4 5 1 Monitoring functions with shutdown The following functions are monitored automatically Engine oil pressure Coolant temperature Airend discharg...

Page 58: ...compressed air generated by this machine must be treated before use The following describes the possible air treatment options that may be fitted to the machine Fig 7 Compressed air options 1 Tool lu...

Page 59: ...ieve this part of the compressed air output from the compressor is passed through a combi nation of micro filter and activated carbon filter The connection to air treated in this way is specially mark...

Page 60: ...air minimum oil to lubricate the tools and prevent corrosion more oil for cleaning and to prevent wear in the tools The oil flow can be stopped by a shut off valve The oil flow adjusts automatically...

Page 61: ...tion in extremely low temperatures This equipment assures trouble free operation in ambient temperatures from 25 C to 50 C The electrical system starts the engine without problem at ambient temperatur...

Page 62: ...with an alcohol based antifreeze to prevent control and regulating devices freezing This considerably lowers the freezing point of any moisture in the air Fig 11 Frost protector 1 Control line frost p...

Page 63: ...for operating in fire hazard areas Diesel engines represent a potential source of ignition in environments with concentrations of gas vapour or dust and may cause major fires with disastrous consequen...

Page 64: ...erator option A generator is installed to provide a power supply to electrical consumers The generator is driven from the engine by a drive belt A tensioning device automatically ensures optimum belt...

Page 65: ...Fig 13 Instrument panel generator control box 400 V AC 1 Mode selector switch 2 Three phase power sockets 3 Single phase power sockets 4 Generator control box 5 Generator main switch 6 Safety cut out...

Page 66: ...ut out with overcurrent release 4 6 6 Option lc Diesel particulate filter option The exhaust from a diesel engine contains invisible particles that are dangerous to health The die sel particulate filt...

Page 67: ...r module 7 Silencer module 8 Outlet of cleaned exhaust gas 9 Electronic control unit a Fuel line b Exhaust back pressure monitor c Exhaust gas temperature monitor The diesel particulate filter system...

Page 68: ...machines Option Designation Characteristics rw Skids Frame designed as skid Use as stationary machine Mounted on truck trailer platform rx Frame The mounting assembly is designed as a frame Use as st...

Page 69: ...s in which specific requirements with regard to explosion protection are applied For instance the requirements of ATEX directive 94 9 EC Equipment and Protective Systems intended for use in Potentiall...

Page 70: ...r as possible from any wall 6 Ensure there is enough free space all round and above the machine 7 Keep air inlet and outlet openings free of obstructions so that the cooling air can flow freely throug...

Page 71: ...ed out by authorised personnel Do not reuse removed self locking nuts but replace with new ones The non positive safety against loosening is no longer ensured when the nut is unscrewed Further informa...

Page 72: ...sed personnel are found in chapter 3 4 2 Details of dangers and their avoidance are found in chapter 3 5 7 2 Before Initial Start up or Recommissioning Incorrect or improper commissioning can cause in...

Page 73: ...sures for re commissioning the compressor after a long period of storage or de commissioning 7 3 Checking installation and operating conditions Check and confirm all the items in the checklist before...

Page 74: ...discharge tem perature of 30 C is reached The airend discharge temperature is shown at the remote ther mometer contact on the instrument panel 7 4 1 Starting assistance If the machine s starter batte...

Page 75: ...ed terminal clamps Observe the instructions provided with the battery jumper cables Keep jumper cables away from rotating parts Avoid short circuits due to incorrect poling and or bridging with tools...

Page 76: ...mportant in particular for fully discharged battery The battery will pick up only little current in the beginning and has a high internal resistance Any voltage peaks occurring in the engine generator...

Page 77: ...coolant pre heating and associated wiring checked according to the mainte nance schedule 2 Connect the coolant pre heater to the user s power socket with the power cable supplied Operating the frost...

Page 78: ...ion Fig 22 Insulation monitoring 400 V three phase Generator Fig 23 Insulation monitoring 230 V three phase Generator 1 Main switch 2 Operating mode selector switch 3 Test button with earth leak warni...

Page 79: ...ns circuit breaker Circuit breaker designed as automatic circuit breaker with shunt trip 5 6 Single phase power sockets 1 Start the machine 2 DANGER Risk of fatal injury caused by contact with live co...

Page 80: ...f the mains circuit breaker is functioning correctly Checking the safety cut out Switch on the mains circuit breaker 4 for the generator Press and hold the test button 3 for 3 seconds The mains circui...

Page 81: ...s been connected Do not pressurise open compressed air hoses Detach compressed air hoses only after the hose has been purged of compressed air At working pressures 7 bar compressed air hoses should be...

Page 82: ...de indicating light 4 Charging indicator lamp group alarm lamp 5 Compressed air outlet pressure gauge 6 Temperature gauge switch 7 Operating hours counter 8 Indicator fault on the diesel particulate f...

Page 83: ...h must be returned to the neutral position before each start attempt re start protection 2 Turn the starter switch to START and release it as soon as the engine starts The charging indicator lamp exti...

Page 84: ...WARNING Compressed air can cause serious injuries Never direct compressed air at persons or animals Make sure that no one is working on the machine Ensure that all panels are in place Ensure that all...

Page 85: ...the machine in the cool down phase 1 Close all compressed air outlet valves on the air distributor The engine runs in IDLE and the turbocharger can cool down 2 After approx 2 to 3 minutes switch the s...

Page 86: ...itch indicates insufficient oil pressure Exhaust gases escape from the air filter The knocking sound of the engine becomes audibly louder CAUTION Reverse engine run Mechanical damage from interrupted...

Page 87: ...d air shut off valve 8 4 1 2 Operating the machine without an extension air hose 1 Close the compressed air shut off valve 2 Disconnect the air consumer 3 Fold out the winding handle 1 and reel in the...

Page 88: ...ut off valve 8 4 2 2 Operating the machine without an extension air hose 1 Close the compressed air shut off valve 2 Disconnect the air consumer 3 Loosen the clamping screw 4 4 Use the winding handle...

Page 89: ...sed air should contain depends on the application and must be de termined by the user It depends on the nature of the air consumers and the supply hoses The metering valve controls the flow of oil int...

Page 90: ...Option bc Operating the machine with frost protector Fig 32 Frost protector on and off 1 Shut off valve I open 0 closed 2 Frost protector tank Precondition The machine is switched off Open the right...

Page 91: ...7 Option oa Operating the battery isolating switch Fig 33 Battery isolating switch 1 Battery isolating switch I on 0 off Open the left hand door Start the machine 1 Switch the battery isolating switch...

Page 92: ...power loading on the generator by the connected consumers is limited by the safety cut out 8 8 2 Switching in the generator Precondition LOAD mode 1 Turn the generator main switch to the l position 2...

Page 93: ...ruptly after the generator has been in operation for some time can cause heat damage to the generator Allow the engine to run for about 2 minutes in idle before shutting down to allow the gener ator t...

Page 94: ...NOTICE Machine damage caused by strong water jet Direct water jets can damage or even destroy sensitive components Do not directly focus a strong water jet towards sensitive components Work with caut...

Page 95: ...ck in the fuel line between fuel tank and injector pump Bleed the fuel line see chap ter 10 3 3 Fuel filter clogged Clean or replace see chap ter 10 3 3 X X Fuel line broken Have changed X X Defective...

Page 96: ...ustment cylinder mal adjusted or defective Repair or have replaced if nec essary X X SW specialised workshop KS KAESER SERVICE Tab 72 Alarm engine does not reach full speed 9 2 3 Indicator lamp remain...

Page 97: ...se pressure Have repaired or replaced if necessary X Venting valve does not blow off Check the connections and function and have repaired or replaced as necessary X SW specialised workshop KS KAESER S...

Page 98: ...roller the control air line and the inlet valve and replace if necessary X Pressure relief valve maladjus ted and or leaking Adjust or have replaced if nec essary X SW specialised workshop KS KAESER S...

Page 99: ...r Possible cause Remedy Where can I get help SW KS Oil separator cartridge scavenge line clogged Clean the oil separator cartridge dirt trap or replace the strainer and nozzle if necessary See chapter...

Page 100: ...some time Illuminates for about 10 sec onds every minute Maintenance due on the diesel particulate filter Call KAESER SERVICE Remains illuminated Fault in the diesel particulate fil ter system Disabli...

Page 101: ...ck the consumers for short circuits X Check the overload protection switch and have changed if nec essary X X Engine speed too low Have reset to rated speed X X Generator not switched in Switch in the...

Page 102: ...high Have reset to rated speed X X SW specialised workshop KS KAESER SERVICE Tab 86 Generator voltage too high 9 Fault Recognition and Rectification 9 5 Evaluate generator faults and alarms 90 Operat...

Page 103: ...ing The machine is being serviced Tab 87 Advise others that the machine is being serviced Before switching on make sure that nobody is working on the machine all protective guards and cover panels are...

Page 104: ...maintenance intervals given are those recommended for KAESER original components with average operating conditions In adverse conditions e g oil and filter changes perform maintenance work at shorter...

Page 105: ...ort description Daily Every 250 h at least annually A250 Every 500 h at least annually A500 Every 1000 h at least annually A1000 Every 1500 h at least annually A1500 Every 2000 h at least every two ye...

Page 106: ...5 Have coolant hoses and clamps checked X KS FW Check antifreeze concentration X 10 3 1 KS FW Change the coolant X 10 3 1 KS FW Remove deposits within the wa ter cooler X Fill up the fuel tank X Check...

Page 107: ...e the compressor oil filter X 10 4 4 Clean the oil cooler X 10 5 Clean the compressor air filter X 10 4 7 Change the compressor air fil ter X 10 4 7 Check clean the oil separator tank dirt trap X 10 4...

Page 108: ...following schedule Option Task Daily A250 A500 A1000 A2000 A20000 See chapter Note Option ec tool lubricator Check the level in the tool lubri cator X 10 7 1 Option da db dc dd cyclone separator Clea...

Page 109: ...X 10 7 8 Carry out visual check of drive belt X 10 7 8 Have the generator and control box checked X 13 9 EF Replace the drive belt X 10 7 8 Have the generator bearings checked X FW Have the generator...

Page 110: ...with coolant If the eyes are affected rinse immediately with running water Wear protective glasses and gloves NOTICE Insufficient coolant can damage the engine Insufficient coolant will cause the eng...

Page 111: ...meters Visual check Antifreeze concentration measurement Unscrew and remove the expansion tank filler cap 1 Visual check The coolant should be checked for its colour and any particles or sediments flo...

Page 112: ...tem throughout the year The maximum permissible coolant life is 2 years Follow coolant recommendations in chapter 2 7 4 Preparing coolant Precondition Coolant must meet the specification of ASTM D4985...

Page 113: ...k has decreased Replenish the coolant 10 Visually inspect for leaks 11 Close the door If the coolant has been changed check the level of the new coolant frequently at first as it can decrease due to t...

Page 114: ...egulations 10 3 1 6 Removing scale within the water cooler After extended periods of use scale may form in the cooling circuit and within the water cooler in particular Due to the resulting poorer hea...

Page 115: ...ed Cleaning cloth Precondition The machine is shut down The machine is fully vented the pressure gauge reads 0 bar Machine is cooled down All compressed air consumers are disconnected and the air outl...

Page 116: ...ngle to blow dust from the element from inside to outside until no further dust develops The blast pipe must be long enough to reach the bottom of the element The tip of the blast pipe must not touch...

Page 117: ...cable to the battery is disconnected DANGER Danger of fire from spontaneous ignition of fuel Serious injury or death could result from the ignition and combustion of fuel Allow no open flames or spark...

Page 118: ...the fuel system 5 After approx 10 to 15 minutes switch the starter switch to the STOP Off position 6 Open the right hand access door 7 Tighten the bleed screw again 8 Remove the receptacle 9 Close the...

Page 119: ...ediately Empty the fuel water separator Precondition Water and or contamination are visible in the water trap 1 Place a receptacle beneath the fuel micro filter housing 2 Loosen the bleed screw 1 in t...

Page 120: ...g care the flow is in the right direction 4 Remove the receptacle Replacing the fuel fine filter Fig 42 Fuel fine filter maintenance 1 Direction of rotation for unscrewing the filter cartridge 2 Filte...

Page 121: ...in IDLE mode for approx 1 minute 2 Shut down the machine 3 Open the right hand access door 4 Visually check the fuel system for leaks 5 Tighten all fittings 6 Close the door 10 3 4 Checking the engin...

Page 122: ...this were to occur it could create oil bubbles that would reduce the oil s lubricating capability and impair engine performance 10 3 5 Engine oil filling and topping up Material Engine oil Cleaning cl...

Page 123: ...d be changed according to the maintenance schedule according to the degree of contamination of the intake air at least once a year Material Engine oil Oil receptacle Wrench Cleaning cloths Preconditio...

Page 124: ...e oil to drain into the receptacle 5 Clean the drain plug and screw in with a new gasket 6 Replace the plug in the filler port 7 Close the door Dispose of old oil and oil soaked working materials acco...

Page 125: ...otective cap from the oil drain valve 4 6 Screw the drain hose with quick release coupling onto the oil drain valve The valve opens and oil drains through the hose 7 When all the oil has drained out u...

Page 126: ...block 2 Oil filter 3 Direction of rotation to unscrew the filter 1 Open the left hand door 2 Prepare a receptacle 3 Use a filter wrench to loosen and unscrew the filter Catch any escaping oil 4 Carefu...

Page 127: ...he machine has cooled down All compressed air consumers are disconnected and the air outlet valves are open The negative cable to the battery is disconnected WARNING Beware of rotating pulleys and mov...

Page 128: ...ediately 1 Replace the belt guard 2 Reconnect the negative battery terminal 3 Close the doors 10 3 8 2 Checking belt tension Check belt tension when they are warm not hot to avoid length variations th...

Page 129: ...nd engine block 3 Gently push the alternator in the direction of the arrow outwards using the lever until the drive belt is tensioned 4 Re tighten the securing screw and clamping screw 5 Remove the le...

Page 130: ...e the doors 10 3 9 Battery maintenance Check the charging system if the battery discharges without reason 10 3 9 1 Safety WARNING Danger of acid burns from escaping electrolyte Wear appropriate protec...

Page 131: ...enance free batteries need a degree of care to obtain their maximum opera tional life The outside of the battery and the terminals should be cleaned regularly with a soft cloth This avoids current lea...

Page 132: ...d for a number of weeks remove the battery and store in a frost proof room In extreme cases the use of a heavy duty cold start battery and or an additional booster bat tery is recommended 10 3 9 3 Bat...

Page 133: ...utlet valves are open NOTICE The lashing strip of the fuel tank is overly tightened The plastic tank can be damaged by excessive tightening of the lashing strips The fuel tank may burst and spill Do n...

Page 134: ...lly vented the pressure gauge reads 0 bar All compressed air consumers are disconnected and the air outlet valves are open Fig 52 Checking cooling oil level 1 Oil separator tank 2 Oil filler port 3 Fi...

Page 135: ...r 3 Slowly unscrew and withdraw the plug from the oil filler port 4 Top up the cooling oil to the maximum level B with the help of a funnel 5 Check the oil level 6 Check the filler plug gasket for dam...

Page 136: ...vented the pressure gauge reads 0 bar The machine is at operating temperature All compressed air consumers are disconnected and the air outlet valves are open Negative cable to the batteries disconnec...

Page 137: ...e drain plug and screw it back in again Draining the oil from the oil cooler The oil cooler can be drained by a separate oil drain plug located on the underside of the oil collec tion box accessible f...

Page 138: ...il and oil contaminated working materials according to environmental pro tection regulations Further information See chapter 10 4 2 for cooling oil filling 10 4 4 Replacing the compressor oil filter M...

Page 139: ...ect the negative battery terminal 9 Close the door Dispose of old cooling oil and any materials or parts contaminated with oil according to envi ronment protection regulations Starting the machine and...

Page 140: ...nnector 7 Gasket 8 Strainer Open the right hand access door Dirt trap maintenance 1 Undo the union nut and bend the oil return line to one side 2 Unscrew the screw in connector 3 Unscrew the strainer...

Page 141: ...4 6 Changing the Oil Separator Cartridge The oil separator element cannot be cleaned The life of the oil separator cartridge is influenced by contamination in the air drawn into the compressor and ad...

Page 142: ...ring the cover 7 to the tank 5 Carefully lift the cover and put to one side Take care that the oil scavenge pipe 2 screwed to the underside of the cover is not bent in the process 6 Take out the old c...

Page 143: ...pose of old parts and contaminated materials according to environmental regulations Starting the machine and performing a test run 1 Start the machine and run in IDLE until the operating temperature i...

Page 144: ...lly to one side 2 Pull out the plug to the solenoid valve 10 and withdraw the cable 3 Unscrew the fitting 6 and turn the air pipe 5 to one side 4 Loosen the frost protector clamp ring 14 and empty the...

Page 145: ...ion on control valve dirt trap maintenance is given in chapter 10 4 5 Making operational 1 Reconnect the negative battery terminal 2 Close the door Dispose of old parts and contaminated materials acco...

Page 146: ...0 bar Machine is cooled down All compressed air consumers are disconnected and the air outlet valves are open NOTICE Damaged air filter element Machine damage due to contaminated intake air Do not tr...

Page 147: ...an angle to blow dust from the element from inside to outside until no further dust develops The blast pipe must be long enough to reach the bottom of the element The tip of the blast pipe must not t...

Page 148: ...int under tension Precondition The components to be connected must be flush aligned The pipe must be deburred and the sealing face clean and undamaged Point shaped small con cavities can be ignored th...

Page 149: ...he machine is fully vented the pressure gauge reads 0 bar All compressed air consumers are disconnected and the air outlet valves are open The negative cable to the battery is disconnected NOTICE Dama...

Page 150: ...lace the sound damping louver 5 Remove the protective coverings from the air filters 6 Reconnect the battery 7 Close the doors 8 Start the machine and run up to operating temperature so that excess wa...

Page 151: ...rubber sealing strips between the body panels and the access doors serve both as a sound proofing measure and to prevent ingress of rain water Care of the rubber sealing strips is especially necessary...

Page 152: ...alves are open Fig 64 Tool lubricator maintenance 1 Filler plug with dipstick and integrated riser tube A Minimum and recommended oil level 2 Tool lubricator upper part with oil filling port 3 Oil tan...

Page 153: ...et O ring replace the O ring 5 Insert the plug in the filler port 6 Close the door Further information See chapter 2 8 1 1 for suitable oil grade and volume 10 7 2 Option da db dc dd Cyclone separator...

Page 154: ...9 with cleaning solvent or spirit 5 Check the nozzle strainer and O ring for wear Replace components if they are heavily worn 6 Place the strainer on the screw plug 7 Screw in the plug making sure the...

Page 155: ...cted and the air outlet valves are open WARNING Danger of injury from compressed air Filter combination is pressurised during operation Serious injury can result from loosening or opening components u...

Page 156: ...ce the receptacle under the combination filter hose lines 2 Open the pre filter and micro filter condensate drain shut off valves 3 Close the door 4 Start up the machine and run in IDLE The condensate...

Page 157: ...ess to the filter housing Loosen the screw fitting of the condensate drain hoses from the filter housings of pre filter and micro filter and remove the drain hoses Changing the prefilter element 1 Uns...

Page 158: ...ch the machine on and run it in IDLE mode for approx 5 minutes 2 Shut down the machine 3 Wait until the machine has automatically vented Pressure gauge reads 0 bar 4 Open the outlet valves 5 Open the...

Page 159: ...r condensate drain point 2 Open the condensate drain valve 3 Close the doors 4 Switch the machine on and run it in IDLE mode for approx 2 minutes The condensate collecting in the filter housings is bl...

Page 160: ...s with bare fingers Contamination risk Material Spare parts Filter wrench Wrench Cleaning cloth Clean fabric gloves Precondition Machine is cooled down The negative cable to the battery is disconnecte...

Page 161: ...ments can be found in the operating instructions for pressur ised air filters fresh air filters in chapter 13 7 Starting the machine and performing a test run 1 Switch the machine on and run it in IDL...

Page 162: ...ed and cooled down WARNING Danger of injury from compressed air The frost protector is pressurised during operation Serious injury can result from loosening or opening components under pressure Wait u...

Page 163: ...c exhaust fumes Exhaust fumes from internal combustion engines contain carbon monoxide which is odour less and deadly Use the machine only outdoors Do not inhale exhaust fumes CAUTION Danger of burns...

Page 164: ...spirit Cleaning cloths Precondition The machine is switched off The machine is fully vented the pressure gauge reads 0 bar The machine has cooled down All compressed air consumers are disconnected an...

Page 165: ...t off valve is clogged Blow out with compressed air If necessary clean the valve with cleaning fluid or spirit and allow to dry If dirt cannot be removed Contact specialist workshop or KAESER SERVICE...

Page 166: ...suring device Liquid thread lock Precondition The machine is shut down The machine is fully vented the pressure gauge reads 0 bar Machine is cooled down All compressed air consumers are disconnected a...

Page 167: ...nge the belt immediately if any damage or wear is found 2 Re attach the safety screen and the belt guard 3 Reconnect the negative battery terminal 4 Close the door 10 7 8 2 Checking belt tension Check...

Page 168: ...k belt tension by hand see Fig 73 2 Increase the tension on a loose belt Checking belt tension on the tensioner Belt tension can be also checked using the belt tensioner in alternative to the check di...

Page 169: ...erical seat washer 11 Sleeve 12 Hexagonal nut 13 Spherical seat washer 14 Spherical seat washer 15 Hexagon nut self locking 16 Conical seat washer 17 Conical seat washer 18 Hexagonal nut 19 Locknut lo...

Page 170: ...for dirt and wear Clean the pulleys Slitt remskive Skift ut remskiven Check that the pulleys are lined up If the pulleys are not lined up adjust the position of the generator until they are Without u...

Page 171: ...rator pulleys must be in line Misaligned pulleys cause a belt that does not run true and may jump off the pulleys high wear on one side of the belt excessive noise Material Alignment ruler Wrench Liqu...

Page 172: ...ng 1 Remove the tensioning device see chapter 10 7 8 4 2 Using a suitable wrench steady hold the tensioning frame axle head 27 3 Loosen the hexagon nut 28 4 Align the generator pulley with the engine...

Page 173: ...ntenance and service work carried out in the list Date Maintenance task carried out Operating hours Signature Tab 95 Maintenance log 10 Maintenance 10 8 Documenting maintenance and service work No 9_5...

Page 174: ...damage WARNING There is risk of personal injury or damage to the machine resulting from the use of unsuita ble spares or operating fluids materials Use only original parts and operating fluids materi...

Page 175: ...ility ensured by preventive maintenance Energy savings achieved by avoidance of pressure losses The security of genuine KAESER spares Increased legal certainty as all regulations are kept to It make s...

Page 176: ...damage Inspections preventive maintenance or repair tasks not described in this manual must not be carried out by unqualified personnel Have further tasks not described in this service manual carried...

Page 177: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_5898 26 E Operator manual Portable compressor M 64 165 R A M I R E N T...

Page 178: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 166 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 179: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_5898 26 E Operator manual Portable compressor M 64 167 R A M I R E N T...

Page 180: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 168 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 181: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_5898 26 E Operator manual Portable compressor M 64 169 R A M I R E N T...

Page 182: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 170 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 183: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_5898 26 E Operator manual Portable compressor M 64 171 R A M I R E N T...

Page 184: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 172 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 185: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_5898 26 E Operator manual Portable compressor M 64 173 R A M I R E N T...

Page 186: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 174 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 187: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_5898 26 E Operator manual Portable compressor M 64 175 R A M I R E N T...

Page 188: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 176 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 189: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_5898 26 E Operator manual Portable compressor M 64 177 R A M I R E N T...

Page 190: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 178 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 191: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_5898 26 E Operator manual Portable compressor M 64 179 R A M I R E N T...

Page 192: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 180 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 193: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_5898 26 E Operator manual Portable compressor M 64 181 R A M I R E N T...

Page 194: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 182 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 195: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_5898 26 E Operator manual Portable compressor M 64 183 R A M I R E N T...

Page 196: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 184 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 197: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_5898 26 E Operator manual Portable compressor M 64 185 R A M I R E N T...

Page 198: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 186 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 199: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_5898 26 E Operator manual Portable compressor M 64 187 R A M I R E N T...

Page 200: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 188 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 201: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_5898 26 E Operator manual Portable compressor M 64 189 R A M I R E N T...

Page 202: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 190 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 203: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_5898 26 E Operator manual Portable compressor M 64 191 R A M I R E N T...

Page 204: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 192 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 205: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_5898 26 E Operator manual Portable compressor M 64 193 R A M I R E N T...

Page 206: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 194 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 207: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_5898 26 E Operator manual Portable compressor M 64 195 R A M I R E N T...

Page 208: ...g Moisture resistant adhesive tape 1 Disconnect the battery the minus terminal first and then the plus terminal 2 Close off the following openings with plastic foil and moisture resistant adhesive tap...

Page 209: ...oil 10 3 6 Drain the oil from the oil separator tank and the oil cooler 10 4 3 Drain oil from the heat exchanger Option db 10 4 3 Fill the separator tank and engine with preserving oil 10 4 2 10 3 5 R...

Page 210: ...pending on the op tion decide for one of these transport options Transport with a crane Transport by crane is allowed for all machines with crane lifting eye Transport with a forklift truck Transport...

Page 211: ...essible and can be opened Perform the following tasks prior to moving the machine by crane A lifting eye is provided for transporting with a crane The lifting eye is located beneath a lift up cov er i...

Page 212: ...ing lugs provided Fig 78 Preparing for transport using a forklift truck 1 Transverse side 2 Skid type frame design 3 Lifting lugs 4 Forks pushed through lifting lugs Precondition The machine is parked...

Page 213: ...from the loading bay lorry loading platform and transported from A to B Following the unloading from a loading bay or lorry loading platform always lower the elevated forks as a prerequisite for hori...

Page 214: ...ssuming proper handling the goods arrive in perfect condition at the destination Additional measures must be taken for the transport of machines by sea or air Please contact KAESER SERVICE for more in...

Page 215: ...or the return transport Before shipment as air freight The machine is designated as dangerous goods for air freight purposes any disregard can result in a heavy fine 1 WARNING Danger of fire or explos...

Page 216: ...decommissioned 1 Completely drain the fuel from the machine 2 Completely drain the cooling oil and engine oil from the machine 3 Remove used filters and the oil separator cartridge 4 Drain the coolant...

Page 217: ...system serial number 3 Options label 4 Engine nameplate with engine serial num ber 5 only option lc Inspection label for the diesel particle filter on fan casing 13 2 Pipeline and instrument flow dia...

Page 218: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram 206 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 219: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram No 9_5898 26 E Operator manual Portable compressor M 64 207 R A M I R E N T...

Page 220: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram 208 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 221: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram No 9_5898 26 E Operator manual Portable compressor M 64 209 R A M I R E N T...

Page 222: ...rs Drawing chassis Option rb chassis EU version Option rm chassis with height adjustable tow bar Option rs chassis with overrun brake 13 Annex 13 3 Dimensional drawings 210 Operator manual Portable c...

Page 223: ...Entwicklungsbedingte nderungen vorbehalten Zeichnung darf nur ber CAD ge ndert werden 02 02 2012 Projektion A3 10226819 E 00 nderungs Nr Ma stab Original Dokument TZM Dokument TZD Bezeichnung Sprache...

Page 224: ...chassis Option rc chassis GB version Option ro chassis with fixed height tow bar Option rs chassis with overrun brake 13 Annex 13 3 Dimensional drawings 212 Operator manual Portable compressor M 64 N...

Page 225: ...en Entwicklungsbedingte nderungen vorbehalten Zeichnung darf nur ber CAD ge ndert werden 02 02 2012 Projektion A3 10226815 E 00 nderungs Nr Ma stab Original Dokument TZM Dokument TZD Bezeichnung Sprac...

Page 226: ...wing chassis Option rd Chassis US type Option rn Height adjustment via adjustable plate Option rr Chassis without service brake 13 Annex 13 3 Dimensional drawings 214 Operator manual Portable compress...

Page 227: ...gemacht werden Entwicklungsbedingte nderungen vorbehalten Zeichnung darf nur ber CAD ge ndert werden 02 02 2012 Projektion A3 10228215 E 00 nderungs Nr Ma stab Original Dokument TZM Dokument TZD Bezei...

Page 228: ...13 3 4 Option rw Dimensional drawing stationary version Option rw Skid frame on runners 13 Annex 13 3 Dimensional drawings 216 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 229: ...en d rfen Dritten ausgeh ndigt oder in sonstiger Weise zug nglich gemacht werden Entwicklungsbedingte nderungen vorbehalten Zeichnung darf nur ber CAD ge ndert werden 02 02 2012 Projektion A3 10228219...

Page 230: ...13 3 5 Option rx Dimensional drawing stationary version Option rx Frame 13 Annex 13 3 Dimensional drawings 218 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 231: ...zug nglich gemacht werden Entwicklungsbedingte nderungen vorbehalten Zeichnung darf nur ber CAD ge ndert werden 02 02 2012 Projektion A3 10228209 E 00 nderungs Nr Ma stab Original Dokument TZM Dokumen...

Page 232: ...13 4 Wiring diagrams 13 4 1 Electrical Diagram 13 Annex 13 4 Wiring diagrams 220 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 233: ...13 Annex 13 4 Wiring diagrams No 9_5898 26 E Operator manual Portable compressor M 64 221 R A M I R E N T...

Page 234: ...13 Annex 13 4 Wiring diagrams 222 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 235: ...13 Annex 13 4 Wiring diagrams No 9_5898 26 E Operator manual Portable compressor M 64 223 R A M I R E N T...

Page 236: ...13 Annex 13 4 Wiring diagrams 224 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 237: ...13 Annex 13 4 Wiring diagrams No 9_5898 26 E Operator manual Portable compressor M 64 225 R A M I R E N T...

Page 238: ...13 Annex 13 4 Wiring diagrams 226 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 239: ...13 Annex 13 4 Wiring diagrams No 9_5898 26 E Operator manual Portable compressor M 64 227 R A M I R E N T...

Page 240: ...13 Annex 13 4 Wiring diagrams 228 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 241: ...13 Annex 13 4 Wiring diagrams No 9_5898 26 E Operator manual Portable compressor M 64 229 R A M I R E N T...

Page 242: ...13 Annex 13 4 Wiring diagrams 230 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 243: ...13 Annex 13 4 Wiring diagrams No 9_5898 26 E Operator manual Portable compressor M 64 231 R A M I R E N T...

Page 244: ...13 Annex 13 4 Wiring diagrams 232 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 245: ...13 4 2 Option lc Connection adapter for the diesel particulate filter 13 Annex 13 4 Wiring diagrams No 9_5898 26 E Operator manual Portable compressor M 64 233 R A M I R E N T...

Page 246: ...13 Annex 13 4 Wiring diagrams 234 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 247: ...13 Annex 13 4 Wiring diagrams No 9_5898 26 E Operator manual Portable compressor M 64 235 R A M I R E N T...

Page 248: ...13 Annex 13 4 Wiring diagrams 236 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 249: ...13 Annex 13 4 Wiring diagrams No 9_5898 26 E Operator manual Portable compressor M 64 237 R A M I R E N T...

Page 250: ...13 4 3 Option tc Lighting and signalling system connection 13 Annex 13 4 Wiring diagrams 238 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 251: ...13 Annex 13 4 Wiring diagrams No 9_5898 26 E Operator manual Portable compressor M 64 239 R A M I R E N T...

Page 252: ...13 Annex 13 4 Wiring diagrams 240 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 253: ...13 Annex 13 4 Wiring diagrams No 9_5898 26 E Operator manual Portable compressor M 64 241 R A M I R E N T...

Page 254: ...13 Annex 13 4 Wiring diagrams 242 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 255: ...13 Annex 13 4 Wiring diagrams No 9_5898 26 E Operator manual Portable compressor M 64 243 R A M I R E N T...

Page 256: ...13 Annex 13 4 Wiring diagrams 244 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 257: ...13 Annex 13 4 Wiring diagrams No 9_5898 26 E Operator manual Portable compressor M 64 245 R A M I R E N T...

Page 258: ...13 4 4 Option te Lighting and signalling system connection 13 Annex 13 4 Wiring diagrams 246 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 259: ...13 Annex 13 4 Wiring diagrams No 9_5898 26 E Operator manual Portable compressor M 64 247 R A M I R E N T...

Page 260: ...13 Annex 13 4 Wiring diagrams 248 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 261: ...13 Annex 13 4 Wiring diagrams No 9_5898 26 E Operator manual Portable compressor M 64 249 R A M I R E N T...

Page 262: ...13 Annex 13 4 Wiring diagrams 250 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 263: ...13 4 5 Option ga Generator electrical diagram 400V 3 ph 13 Annex 13 4 Wiring diagrams No 9_5898 26 E Operator manual Portable compressor M 64 251 R A M I R E N T...

Page 264: ...13 Annex 13 4 Wiring diagrams 252 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 265: ...13 Annex 13 4 Wiring diagrams No 9_5898 26 E Operator manual Portable compressor M 64 253 R A M I R E N T...

Page 266: ...13 Annex 13 4 Wiring diagrams 254 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 267: ...13 Annex 13 4 Wiring diagrams No 9_5898 26 E Operator manual Portable compressor M 64 255 R A M I R E N T...

Page 268: ...13 Annex 13 4 Wiring diagrams 256 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 269: ...13 Annex 13 4 Wiring diagrams No 9_5898 26 E Operator manual Portable compressor M 64 257 R A M I R E N T...

Page 270: ...13 Annex 13 4 Wiring diagrams 258 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 271: ...13 Annex 13 4 Wiring diagrams No 9_5898 26 E Operator manual Portable compressor M 64 259 R A M I R E N T...

Page 272: ...13 4 6 Option ga Generator electrical diagram 230V 3 ph 13 Annex 13 4 Wiring diagrams 260 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 273: ...13 Annex 13 4 Wiring diagrams No 9_5898 26 E Operator manual Portable compressor M 64 261 R A M I R E N T...

Page 274: ...13 Annex 13 4 Wiring diagrams 262 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 275: ...13 Annex 13 4 Wiring diagrams No 9_5898 26 E Operator manual Portable compressor M 64 263 R A M I R E N T...

Page 276: ...13 Annex 13 4 Wiring diagrams 264 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 277: ...13 Annex 13 4 Wiring diagrams No 9_5898 26 E Operator manual Portable compressor M 64 265 R A M I R E N T...

Page 278: ...13 Annex 13 4 Wiring diagrams 266 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 279: ...13 Annex 13 4 Wiring diagrams No 9_5898 26 E Operator manual Portable compressor M 64 267 R A M I R E N T...

Page 280: ...13 Annex 13 4 Wiring diagrams 268 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 281: ...13 4 7 Option ga Generator electrical diagram 115V 2 ph 13 Annex 13 4 Wiring diagrams No 9_5898 26 E Operator manual Portable compressor M 64 269 R A M I R E N T...

Page 282: ...13 Annex 13 4 Wiring diagrams 270 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 283: ...13 Annex 13 4 Wiring diagrams No 9_5898 26 E Operator manual Portable compressor M 64 271 R A M I R E N T...

Page 284: ...13 Annex 13 4 Wiring diagrams 272 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 285: ...13 Annex 13 4 Wiring diagrams No 9_5898 26 E Operator manual Portable compressor M 64 273 R A M I R E N T...

Page 286: ...13 Annex 13 4 Wiring diagrams 274 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 287: ...13 Annex 13 4 Wiring diagrams No 9_5898 26 E Operator manual Portable compressor M 64 275 R A M I R E N T...

Page 288: ...13 Annex 13 4 Wiring diagrams 276 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 289: ...13 Annex 13 4 Wiring diagrams No 9_5898 26 E Operator manual Portable compressor M 64 277 R A M I R E N T...

Page 290: ...13 4 8 Option ga Generator electrical diagram 230V 2 ph 13 Annex 13 4 Wiring diagrams 278 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 291: ...13 Annex 13 4 Wiring diagrams No 9_5898 26 E Operator manual Portable compressor M 64 279 R A M I R E N T...

Page 292: ...13 Annex 13 4 Wiring diagrams 280 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 293: ...13 Annex 13 4 Wiring diagrams No 9_5898 26 E Operator manual Portable compressor M 64 281 R A M I R E N T...

Page 294: ...13 Annex 13 4 Wiring diagrams 282 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 295: ...13 Annex 13 4 Wiring diagrams No 9_5898 26 E Operator manual Portable compressor M 64 283 R A M I R E N T...

Page 296: ...13 Annex 13 4 Wiring diagrams 284 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 297: ...13 Annex 13 4 Wiring diagrams No 9_5898 26 E Operator manual Portable compressor M 64 285 R A M I R E N T...

Page 298: ...13 Annex 13 4 Wiring diagrams 286 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 299: ...13 5 Fuel circulation diagram 13 Annex 13 5 Fuel circulation diagram No 9_5898 26 E Operator manual Portable compressor M 64 287 R A M I R E N T...

Page 300: ...13 Annex 13 5 Fuel circulation diagram 288 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 301: ...13 Annex 13 5 Fuel circulation diagram No 9_5898 26 E Operator manual Portable compressor M 64 289 R A M I R E N T...

Page 302: ...ting instructions for compressed air filter combination filter 13 Annex 13 6 Operating instructions for compressed air filter combination filter 290 Operator manual Portable compressor M 64 No 9_5898...

Page 303: ...SV NO DA EL ES PT IT PL SK CS ET HU LV LT RU SL TR MT EN Original Language RO FILTER DH OIL X EVO AO AA_01 13 Annex 13 6 Operating instructions for compressed air filter combination filter No 9_5898 2...

Page 304: ...FILTER DH OIL X EVO AO AA_01 13 Annex 13 6 Operating instructions for compressed air filter combination filter 292 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 305: ...orrectamente poder o danificar este produto Segnala azioni o procedure che se non eseguite correttamente comportano il rischio di danneggiare il prodotto Wskazuje dzia ania i procedury kt re w razie n...

Page 306: ...elem Augstas produktivit tes filtra elements Labai efektyvus filtravimo elementas Visoko u inkovit filtrirni element Y ksek etkinlikli filtre esi Element tal filtru b effi jenza kbira Element filtrant...

Page 307: ...ng Produkten f r endast installeras och underh llas av utbildad och beh rig personal som f ljer denna bruksanvisning och eventuella till mpliga normer och lagf reskrifter noga i f rekommande fall Beh...

Page 308: ...lyen Br din jums Iek rtas uzst d anu un apkopi dr kst veikt tikai kompetents un pilnvarots person ls stingri iev rojot lieto anas instrukciju un citus saist tus standartus un likumdo an noteikt s pras...

Page 309: ...letme Kif Tixg el u Kif T addem Pornire i func ionare 4 Accessories Toebehoren Zubeh r Accessoires Lis varusteet Tillbeh r Tilbeh r Tilbeh r E Accesorios Acess rios Accessori Wyposa enie Pr slu enstvo...

Page 310: ...a di esercizio massima Temperatura di esercizio minima Model Wielko otworu BSPT NPT Pr dko przep ywu Wymiary Ci ar Parametry pracy Klasa filtra Typy filtr w Maks ci nienie robocze Maks temperatura pra...

Page 311: ...6 232 80 C 176 F 1 5 C 35 F AO 005 M 055 M 20 290 100 C 212 F 1 5 C 35 F AA 005 F 055 F 16 232 80 C 176 F 1 5 C 35 F AA 005 M 055 M 20 290 100 C 212 F 1 5 C 35 F AR 005 M 055 M 20 290 100 C 212 F 1 5...

Page 312: ...7 432 5 17 382 5 15 1 100 3 94 5 1 11 2 035G 11 2 170 6 7 432 5 17 382 5 15 1 100 3 94 5 1 11 2 040G 11 2 170 6 7 524 5 20 6 474 5 18 7 100 3 94 7 12 5 040H 2 170 6 7 524 5 20 6 474 5 18 7 100 3 94 7...

Page 313: ...4 F 1 2 M 005 FX 055 FX 005 MF 055 MF 21 FILTER DH OIL X EVO AO AA_01 13 Annex 13 6 Operating instructions for compressed air filter combination filter No 9_5898 26 E Operator manual Portable compress...

Page 314: ...l gre slutningsplattan kan rubbas n r filtret inte r trycksatt EL ES PT IT NO DA Den nedre trykkplaten kan bevege seg n r filteret ikke er trykksatt Den nedre lukkeplade kan bev ge sig n r filtret ikk...

Page 315: ...pl ksne var kust ties ja filtrs nav zem spiediena Jeigu filtre n ra sl gio apatin u daromoji plok t gali jud ti SL TR MT Spodnja plo a za zapiranje se lahko premika ko filter ni pod pritiskom Filtreye...

Page 316: ...upape d admission pour mettre progressivement l unit sous pression 2 Ouvrez lentement la soupape de refoulement pour faire remonter la pression des conduits en aval vitez d ouvrir la soupape d admissi...

Page 317: ...j r nicy ci nie w urz dzeniu i do jego uszkodzenia SK 1 Pre postupn natlakovanie jednotky pomaly otvorte pr vodn ventil 2 Pre op tovn natlakovanie potrubia v smere toku pomaly otvorte v vodn ventil Ne...

Page 318: ...povzro i kodo TR 1 Giri valfini yava a a p niteye yava yava bas n uygulay n 2 Mensap taraf ndaki borulara yeniden bas n uygulamak i in k valfini yava a a n Giri ve k valflerini h zla a may n ve nitey...

Page 319: ...Priedai Dodatna oprema Aksesuarlar A essorji Accesorii FXKE 005 010 FXKE1 015 020 FXKE2 025 030 FXKE3 035 045 FXKE4 050 055 FXKE5 005 010 MBKE1 015 020 MBKE2 025 030 MBKE3 035 045 MBKE4 050 055 MBKE5...

Page 320: ...ACS040G 040ACS ACS040H 040ACS ACS045H 045ACS ACS050I 050ACS ACS050J 050ACS ACS055I 055ACS ACS055J 055ACS AR005A 005AR AR005B 005AR AR005C 005AR AR010A 010AR AR010B 010AR AR010C 010AR AR015B 015AR AR0...

Page 321: ...Tehnisk apkope Technin prie i ra Vzdr evanja Bak m Manutenzjoni ntre inere EMAK1 005 010 EMAK2 015 020 EMAK3 025 030 EMAK4 035 045 EMAK5 050 055 EMAK AO AA AR AAR 20 68 30 86 40 104 50 122 C F hr 650...

Page 322: ...0 bar 0 psi 1 2 0 bar 0 psi 1 2 7 8 0 bar 0 psi FILTER DH OIL X EVO AO AA_01 13 Annex 13 6 Operating instructions for compressed air filter combination filter 310 Operator manual Portable compressor...

Page 323: ...corri pondenza del me e e anno del pro imo intervento di a i tenza Nale y ustawi strza k na miesi c i rok daty nast pnego serwisu pku nasmerujte na mesiac a rok nasleduj cej opravy Um st te ipku na m...

Page 324: ...ACS AR AAR 005 055 FILTER DH OIL X EVO AO AA_01 13 Annex 13 6 Operating instructions for compressed air filter combination filter 312 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R...

Page 325: ...ACS AR AAR 005 055 FILTER DH OIL X EVO AO AA_01 13 Annex 13 6 Operating instructions for compressed air filter combination filter No 9_5898 26 E Operator manual Portable compressor M 64 313 R A M I R...

Page 326: ...der Erkl rung 0002 8807 D claration de conformit FR Parker Hannifin ltd domn ck hunter division Dukesway TVTE Gateshead Tyne Wear NE11 0PZ UK OIL X Evolution AO AA ACS AR AAR 005 010 015 020 025 030 A...

Page 327: ...de conform dad con ASMEVIII Div 1 2004 Ruta de evaluaci n de la normativa PED Art culo 3 3 AO AA ACS AAR 005 010 015 020 025 030 M dulo A AO AA ACS AAR 035 040 045 M dulo B AO AA ACS AR AAR 050 055 O...

Page 328: ...klaratsioon ET Parker Hannifin ltd domn ck hunter division Dukesway TVTE Gateshead Tyne Wear NE11 0PZ UK OIL X Evolution AO AA ACS AR AAR 005 010 015 020 025 030 AO AA ACS AR AAR 035 040 045 AO AA ACS...

Page 329: ...SLV DWXP WHY OND L MDYH 52 3DUNHU DQQLILQ OWG GRPQLFN KXQWHU GLY VLRQ XNHVZD 797 DWHVKHDG 7 QH HDU 1 3 8 2 YROXWLRQ 2 6 5 5 2 6 5 5 2 6 5 5 LUHFWLYH 6WDQGDUGH X LOL DWH 6SOR QR VNODGQR 60 9 Y 7UDVHX G...

Page 330: ...rating instructions for compressed air filter fresh air filter 13 Annex 13 7 Operating instructions for compressed air filter fresh air filter 318 Operator manual Portable compressor M 64 No 9_5898 26...

Page 331: ...REMO O DOS CHEIROS IT FILTRI PER L ELIMINAZIONE DEGLI ODORI E DEI VAPORI D OLIO PL FILTRY DO USUWANIA OPAR W I ZAPACHU OLEJU SK FILTRE NA ODSTRA OVANIE OLEJOV CH V PAROV A Z PACHU CS OLEJOV A PROTIPAC...

Page 332: ...13 Annex 13 7 Operating instructions for compressed air filter fresh air filter 320 Operator manual Portable compressor M 64 No 9_5898 26 E R A M I R E N T...

Page 333: ...as ac es ou procedimentos que se n o forem executados correctamente poder o danificar este produto Segnala azioni o procedure che se non eseguite correttamente comportano il rischio di danneggiare il...

Page 334: ...o Carv o granular Filtro a cartuccia ad adsorbimento granuli di carbone Adsorpcyjny wk ad filtruj cy z w gla ziarnistego Adsorp n filtra n kazeta Granulovan uhl k Adsorp n filtra n prvek granulovan u...

Page 335: ...dukten f r endast installeras och underh llas av utbildad och beh rig personal som f ljer denna bruksanvisning och eventuella till mpliga normer och lagf reskrifter noga i f rekommande fall Beh ll den...

Page 336: ...sfel mill valvs li jift u malajr u g andu jkun protett minn possibilit ta fluss b lura jew kundizzjonijiet o ra stressanti Naddaf il pajps kollha li jwasslu g at tag mir ta purifikazzjoni qabel tinsta...

Page 337: ...1 2 010 FI 030 FI 010 MI 030 MI 6 FILTER DH OIL XEVOLUTION 01 13 Annex 13 7 Operating instructions for compressed air filter fresh air filter No 9_5898 26 E Operator manual Portable compressor M 64 3...

Page 338: ...Service Kits Reserve onderdelen servicekits Ersatzteile Service Kits Pi ces de rechange n cessaires d entretien Varaosat Huoltopakkaukset Reservdelar servicesatser Reservedeler service sett Reservede...

Page 339: ...erar inte filterelementets livsl ngd Modell AC010 I AC030 I er montert med bulkvolum oljeindikator B de filterelementer og indikator skal skiftes n r indikatoren er bl Merk Dette er en bulkvolum oljei...

Page 340: ...5 6 1 2 1 2 1 0 bar 0 psi 0 bar 0 psi 9 FILTER DH OIL XEVOLUTION 01 13 Annex 13 7 Operating instructions for compressed air filter fresh air filter 328 Operator manual Portable compressor M 64 No 9_5...

Page 341: ...1 2 0 bar 0 psi 0 bar 0 psi 0 bar 0 psi 0 bar 0 psi 10 FILTER DH OIL XEVOLUTION 01 13 Annex 13 7 Operating instructions for compressed air filter fresh air filter No 9_5898 26 E Operator manual Portab...

Page 342: ...AC030 13 14 2 1 15 1 2 11 FILTER DH OIL XEVOLUTION 01 13 Annex 13 7 Operating instructions for compressed air filter fresh air filter 330 Operator manual Portable compressor M 64 No 9_5898 26 E R A M...

Page 343: ...nnten Richtlinien Unterschrift Datum 28 09 05 Nummer der Erkl rung 0001 280905 F rs kran om verensst mmelse SV domnick hunter Dukesway TVTE Gateshead Tyne Wear NE11 0PZ Storbritannien AC010 015 020 02...

Page 344: ...move dirt with industrial vacuum cleaner Check tightness of straps and or clamps 13 9 Option ga Service tasks Generator In order to ensure a safe operation of the machine the generator must be inspect...

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KAESER M 64, Operator'S Manual

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Summary of Contents for M 64

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