Jungheinrich ETM/V 214 Operating Instructions Manual Download

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1003

.GB

I 4

1003

.GB

I 4

Summary of Contents for ETM/V 214

Page 1: ...Operating instructions 50314468 ETM V 214 216 G 10 03 10 03...

Page 2: ...ight Hydraulic hoses for lift function are disconnected Standing with dismantled hoist frame for large heights all hydraulic hoses between the main unit and the hoist frame are disconnected Safety Ins...

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Page 4: ...explanations are indicated by the following graphics F Used before safety instructions which must be observed to avoid danger to personnel M Used before notices which must be observed to avoid materi...

Page 5: ...0108 GB...

Page 6: ...pacity Load Centre of Gravity Lift Height B 14 4 3 Jack Securing Point B 14 4 4 Notice Observe Operator Manual B 14 C Transport und Commissioning 1 Transport C 1 2 Lifting by Crane C 2 3 Securing the...

Page 7: ...E 16 4 5 Emergency Lowering E 17 4 6 Operating Attachments E 20 4 7 Parking the truck safely E 20 5 Mechanical Back Up Steering Emergency Steering Operation E 21 6 Display Items E 23 6 1 Driver s Dis...

Page 8: ...nd repairs F 8 6 2 Safety Belt Maintenance o F 8 6 3 Removing the seat hood F 9 6 4 Checking the hydraulic oil level F 9 6 5 Opening the fuse cover F 10 6 6 Removing the cover from the instrument pane...

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Page 10: ...n who operates the vehicle or for whom it is operated by another person In special cases e g leasing hire the operator is the person who in accordance with the existing contractual agreement between t...

Page 11: ...0600 GB A 2...

Page 12: ...and transport goods Open bottom pallets or palets with transverse boards can be lifted inside or outside the area of the load wheels and trolleys can be lifted Loads can be stacked or unstacked and t...

Page 13: ...locking 3 t Free Lift Cylinder not with ZT Lifting Frame 12 t Driver s display 4 t Multi Pilot o On board computer 5 t Load Wheels 13 t Two stage switch key with spare key service 6 t Outriggers o CAN...

Page 14: ...ated System warning system fault Line break safety devices in the lift cylinders limit the lowering speed of the load in the event of a hydraulic system failure Display Instruments Driver display 12 w...

Page 15: ...itored by the brake control If the signal fails to appear or a fault is identified the brakes will be applied immediately until the machine comes to rest Control displays on the driver s display unit...

Page 16: ...ylinder not with ZT Lifting Frame 12 t Driver s display 4 t Multi Pilot o On board computer 5 t Load wheels 13 t Two stage switch key with spare key service 6 t Outriggers o CANCODE 7 t Drive wheel 14...

Page 17: ...ermits regenerative braking when changing direction Drive and lift parameters can be set via the driver s display unit 12 Warning displays operating errors and service functions can also be shown at t...

Page 18: ...kg c Load Centre of Gravity 600 600 mm Travel Speed Drive and Fork Direction 14 0 14 0 14 0 14 0 km h Lift speed with without load 0 44 0 70 0 42 0 70 m s 10 Lowering speed with without load 0 50 0 50...

Page 19: ...1003 GB B 8 Ast b5 b4 b11 b1 b2 e b3 a 2 a 2 Wa m2 h6 h8 h7 h1 l4 l h2 h3 h4 s c Q 210 y l2 x l7 l1...

Page 20: ...n Telescopic Mast ZT Twin Lift Triplex Mast DZ Twin Lift Triplex Mast DZ reinforced h1 Build Height 1950 2700 1950 3540 2700 3950 mm h2 Free Lift 80 1306 2896 2056 3306 mm h3 Lift 2900 4400 4250 9020...

Page 21: ...1003 GB B 10 Ast b5 b4 b11 b1 b2 e b3 a 2 a 2 Wa m2 h6 h8 h7 h1 l4 l h2 h3 h4 s c Q 210 y l2 x l7 l1...

Page 22: ...when driving over humps at constant speed Electromagnetic Compatability EMC The manufacturer confirms that the truck does not exceed the limits for electromagnetic fault emission and jamming resistan...

Page 23: ...y plate Capacity Load Centre of Gravity Fork arms 21 Capacity plate Capacity Load Centre of Gravity Lift height 22 Sign Put on Safety Belt o 23 Notice Do not stand under the load carriage 24 Crane loa...

Page 24: ...Item Description Item Description 30 Type 36 Manufacturer 31 Serial no 37 Battery weight min max in kg 32 Rated capacity in kg 38 Drive power 33 Battery Voltage V 39 Load centre of gravity distance i...

Page 25: ...y distance not only takes into consideration the load height but also the load width Example to calculate the maximum capacity With a load centre of gravity distance C of 600 mm and a maximum lift hei...

Page 26: ...ses for lifting are disconnected Standing with dismantled hoist frame for large heights all hydraulic hoses between the main unit and the hoist frame are disconnected Safety Instructions for Assembly...

Page 27: ...ess wrap slings around the strut of the overhead guard Two suspension points 2 are located on the outriggers Withdraw battery plug 1 Secure the truck with wedges to prevent it from rolling away M Fast...

Page 28: ...hicle pass the tensioning strap 3 through the overhead guard strut 1 and attach it to the securing rings The tensioning strap must be secured by a tensioner 4 M Loading shall be carried out by staff e...

Page 29: ...activate the brake Removing the Transport Lock Push driver s seat out of the guide towards the steering wheel Remove fan plug from seat hood Remove seat hood see Chapter F Remove two pin plug from mag...

Page 30: ...s seat in guide Connect battery plug Switch on the main switch and key switch Z The truck is now ready for use 5 Commissioning F Before commissining the machine ensure that the hydraulic hoses to the...

Page 31: ...1003 GB C 6...

Page 32: ...se and be securely tightened Batteries with non insulated posts must be covered with a non slip insulation mat Battery Disposal Batteries may only be disposed of in accordance with national Environmen...

Page 33: ...l show Battery Latched red graphic symbol t or the control light will appear come on the board computer panel o Tilt Multi Pilot 1 towards arrow T and push the mast holder with the coupled battery tro...

Page 34: ...e the mast holder further to the stop towards the battery Switch off the main switch and the key switch Remove driver s seat and disconnect fan connection Remove seat hood see Chapter F Withdraw the l...

Page 35: ...se Battery see Section 3 F To carry out the charging procedure the top surface of the cells must be exposed in order to guarantee adequate ventilation No metal objects must be left on top of the batte...

Page 36: ...ifting Harness Loosen fixing bolts 9 in the red battery retaining bracket 8 Remove retaining bracket 8 Couple lifting harness to battery holder 7 Lift the battery clear and move out to the side Disman...

Page 37: ...batteries or 40 for maintenance free batteries Battery Discharge Monitor Lifting is cut out when the residual capacity falls below the required level An appropriate message will be shown on the drive...

Page 38: ...Lowering and Braking During Energy Recovery the discharge display switches over to driver s display so that the bars in the battery icon fill up from 0 to 100 from bottom to top This occurs in cycles...

Page 39: ...battery residual capacitance of 20 for standard batteries or 40 for maintenance free batteries Battery Discharge Monitor Lifting is cut out when the residual capacity falls below the required level A...

Page 40: ...s Display Energy Recovery when lowering and braking pay load During Energy Recovery the discharge display on the computer switches over so that the bars in the battery icon fill up from 0 to 100 from...

Page 41: ...1003 GB D 10...

Page 42: ...e and Complaints Damage or any complaints regarding the forklift truck or its attachments shall immediately be reported to a supervisor Machines not safe for operation shall not be used until they are...

Page 43: ...k tilt Sideshift left right Horn button Auxiliary hydraulics HF5 o 4 Steering switch t Change steering range from 180 or 360 5 Sideshift centring switch o Sideshift positioned in centre 6 Forks horizo...

Page 44: ...E 3 1003 GB 3 14 15 4 5 6 7 8 9 11 12 13 10 16 17 1 2...

Page 45: ...nt t Adjust steering column height and distance 17 Driver display t Displays important drive and lifting parameters selecs and displays types of steering operations warning signs provides information...

Page 46: ...E 5 1003 GB 3 14 15 4 5 6 7 8 9 11 12 13 10 16 17 1 2...

Page 47: ...Setting range of seat suspension from 50 kg to 130 kg Move lever 9 again in the direction of the arrow until the corresponding weight mark on scale 18 is reached Then finally return lever Sit on the d...

Page 48: ...p 16 and set the steering head 20 to the required position horizontally and vertically Re tighten the steering column stop Adjusting the arm rest Lift the arm rest 7 lock and set the arm rest 21 to th...

Page 49: ...protect against serious injury A frozen belt lock or reel must be allowed to thaw out and dry M The hot air temperature must not exceed 60 C F Do not alter the belt setting Safety belt and seat hood t...

Page 50: ...n operating the forklift driving lifting lowering etc always sit with your back against the backrest The automatic lock on the belt reel allows for sufficient movement in the seat F If you sit on the...

Page 51: ...ia the control panel 1a and confirmed by the set key For the on board computer 17a o enter the start PIN 14016 and confirm with OK Check the horn operation The truck is now ready for use The battery c...

Page 52: ...t occurs in the steering system during travel which impairs the safety of the operator there will be a controlled braking of the truck until it comes to rest Emergency Stop Re Set Turn the main switch...

Page 53: ...ith the technical specifications for that truck During such operations the load shall always be carried on the incline side of the truck Turning traversing and parking of the forklift is not allowed o...

Page 54: ...Z When the truck is ready for use no travel direction is selected The truck can only be driven after the required direction has been selected When the truck is ready for use press the travel direction...

Page 55: ...bend The position of the drive wheel will be shown on the driver display panel or the on board computer Braking Z The braking pattern of the truck depends essentially upon the ground conditions The d...

Page 56: ...neration of energy governed by the traction current controller The driver display panel or the on board computer will indicate energy recovery Braking with the Rollout Brake Release accelerator during...

Page 57: ...rks Tilt the locating lever 27 up Push the forks 28 to the correct position on the fork carriage Tilt the locating lever down until the locating pin engages in a slot 4 4 Picking Up and Depositing a L...

Page 58: ...der to protect the load and the rack surface 4 5 Emergency Lowering F Do not allow anyone in the danger area when performing emergency lowering If the hoist frame does not lower due to a fault in the...

Page 59: ...e mast holder and in direction U to retract it Z The angle of the Multi Pilot determines the reach speed o Mast Reach Damping Hydraulic damping of the mast holder reach is automatically activated abov...

Page 60: ...ansport the truck with or without a load when the mast holder is retracted the lifting frame tilted back and the load pickup device lowered Lower load unit in the transport position Press Multi Pilot...

Page 61: ...tions X2 and Y2 to operate a hydraulic attachment HF5 Refer to manufacturer s Operator Manual F Note capacity of the attachment 4 7 Parking the truck safely If it is necessary to leave the truck ensur...

Page 62: ...nect fan connection Remove the cover above the seat by removing three fixing screws Release the magnetic brake see Chapter C Remove the protective cover from the centre bolt Before recovering the truc...

Page 63: ...ached a safe position return the brake system to operational condition The truck must not be parked with the brakes released Remove the Allen screw from the engine Replace the protective cover Remove...

Page 64: ...provides information on the direction of travel the selected steering angle the battery charge condition and other selected truck parameters Setting the Clock Press the shift key for 3 secs The displa...

Page 65: ...display of 2 or 4 circular segments 47 Remaing time display with in built battery in the form of hours minutes 48 Time in form of hours minutes 49 Battery discharge status in 10 bars 0 100 and energy...

Page 66: ...plete hours Time hours minutes Lift height in mm 5 digit Maximum lift height in mm 5 digit Load weight in kg 4 digit The time remaining for built in battery hours minutes Warning and fault messages as...

Page 67: ...hic symbol SYMBOL Slow travel green graphic symbol SYMBOL Dead man pedal not activated yellow graphic symbol SYMBOL Service mode active yellow graphic symbol SYMBOL Overtemperature red graphic symbol...

Page 68: ...ing messages Travel speed throttled slow travel switch Hand brake applied or released brake switch Change of display to service mode shift key Selection of travel and lift modes 43 49 50 59 58 57 56 5...

Page 69: ...reset position at start INFO 09 LED 42 on Creep travel applied or pre set by locks INFO 10 LED 38 on Traction motor overtemperature INFO 11 LED 38 on Lift motor overtemperature INFO 12 LED 38 on Steer...

Page 70: ...ackground All displays are shown as plain text or in symbol form for easy identification The significance of the individual symbols is explained in Section 6 4 A colour contrasting display gives infor...

Page 71: ...quirements TRAVEL PROFILE 3 Fast travel LIFT MENU Parameters Diagnosis Error logbook SERVICE MENU PARAMETER MENU DATA FUNCTION MENU SCROLL UP Scroll up SCROLL DOWN Scroll down PAGE UP Page up PAGE DOW...

Page 72: ...k direction speed PARAMETER SELECTION Lift speed parameters STEERING ANGLE DISPLAY 360 STEERING ANGLE DISPLAY 180 TABULATOR To next input field WARNING SYMBOL Battery not interlocked WARNING SYMBOL Pa...

Page 73: ...Key After entering the correct code the truck is ready for use It is possible to allocate an individual code to each truck driver or group of drivers Z When delivered from the factory the operational...

Page 74: ...he o switch 70 Z The truck can be switched off automatically after a pre set time To do this the appropriate code keyparameters must be entered see Section 6 3 7 2 Parameters The code key functions ca...

Page 75: ...the master code Code Key Parameters Setting procedure for truck Enter the three digit parameter number confirm with the Set key 66 Enter the set value according to parameter list or change and confir...

Page 76: ...codes are programmed only a code of the same length can be entered If the code length is changed then all operator codes should be deleted beforehand 0000 9999 or 00000 99999 or 000000 999999 7295 LED...

Page 77: ...LED 68 flashes Input of new code confirm Set LED 69 flashes Repeat Input of Code confirm 003 Delete operator code 0000 9999 or 00000 99999 or 000000 999999 LED 68 flashes Input of Code confirm Set LED...

Page 78: ...on travel speed fork direction travel speed and lift speed t Trucks with driver display and ignition switch On trucks with an ignition switch use the grey service key in order to access the travel and...

Page 79: ...fter having carried out the instructions shown on the driver display panel and in the troubleshooting section inform the manufacturer s service department The fault can only be rectified by trained an...

Page 80: ...e headlight is equipped with a 360 swivel link 10 2 Beacon Item Description 71 o Searchlight 72 o Searchlight 73 o Headlight switch ON OFF for Item 71 74 o Headlight switch ON OFF for Item 72 Item Des...

Page 81: ...arriage is above the outriggers In the outrigger height range i e below a lift height of 500 600 mm sideshift and other hydraulic functions except lift and tilt forward reverse are inhibited if the ma...

Page 82: ...icularly sensitive loads Functions are only released when the mast is extended or the fork carriage is above the outriggers In the outrigger height range i e below a lift height of 500 600 mm sideshif...

Page 83: ...1003 GB E 42...

Page 84: ...service department provides service engineers especially trained to carry out such tasks We recommend the conclusion of a maintenance contract with a manufacturer s service centre Lifting and Jacking...

Page 85: ...ts otherwise the data plate details cannot be complied with When changing wheels and tyres care should be taken to ensure that the truck does not slew e g when wheel is changed there is no simultaneou...

Page 86: ...a week M3 Every 500 Operating hours however at least every 3 months M6 Every 1000 Operating hours however at least every 6 months M12 Every 2000 Operating hours however at least every 12 months Z Main...

Page 87: ...ent k t Steering 4 1 Check steering gear for wear and lubricate k t 4 2 Check mechanical parts of steering head t 4 3 Check steering operation t Brake System 5 1 Check brake lining wear except load wh...

Page 88: ...ure it is secure k t Hoist Frame 10 1 Check hoist frame attachment t 10 2 Check lift chain and guides for wear adjust and grease k t 10 3 Check tilt cylinder bearing and make sure it is secure t 10 4...

Page 89: ...E F 195 10 Nm 75 5 Nm 367 10 Nm 2 g Contact Surfaces s Grease Nipples Hydraulic Oil filler neck c Hydraulic Bleed Screw b Transmission Oil drain plug a Drain Plug for Gearbox Oil Freezer application...

Page 90: ...e bonding agent and the resultant mix must be disposed of in accordance with disposal regulations Grease Guidelines 5 2 Tank Capacity ETM V 214 216 Code Order No Volume Description Application for A 2...

Page 91: ...n Transport and Commissioning When work is carried out on the safety brake ensure that the truck cannot roll away 6 2 Safety Belt Maintenance o Each day before using the truck the driver shall check t...

Page 92: ...aulic oil level Prepare truck for maintenance and repair work see Section 6 1 and 6 3 Check oil level in hydraulic tank Z The oil level can be read from the hydraulic tank with the load pickup device...

Page 93: ...hood and set to one side Z The fuses are located under the hood 6 6 Removing the cover from the instrument panel Slacken the screws in the safety screen Push the steering wheel towards the seat furthe...

Page 94: ...er Fuse 5 A 9 F17 Radio fuse 5 A 10 1 F 4 Steering Electronics Travel Control Fuse 5 A 11 2 F 10 Hydraulics Fuse 5 A 12 9 F 2 Fan Seat Fuse 10 A 13 5 F 7 Options Fuse 10 A 14 1 F 14 Brake Fuse 10 A 15...

Page 95: ...asures must be discussed with the manufacturer s service department 7 1 Measures to be taking before putting the truck out of service Thoroughly clean the truck Check brakes Check hydraulic oil level...

Page 96: ...must be examined by a suitably trained engineer annually or after special occurences This person shall issue his report and assessment from a safety perspective and shall have sufficient knowledge and...

Page 97: ...1003 GB F 14...

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Jungheinrich ETM/V 214, Operating Instructions Manual

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