JUMO 705003 Operating Manual Download Page 96

6 Startup

96

d) Check the status LED of all modules.

The LED will light up steady green as soon as the system bus has the status "Operational".

7. Configure the modules: Setup program > Project > Configuration > Bus

a) Configure the digital and analog inputs and outputs.
b) If necessary, configure the controller function of the controller module (incl. controller parame-

ters).

c) If necessary, configure other functions (e.g., limit value monitoring function, setpoint values).
d) If necessary, configure the CPU (e.g. if setpoint value programs are being used):

- Configure the program generator (Configuration > PLC configuration)
- Create the program (Configuration > Programs)

8. If necessary, configure the Wtrans transmitters (as of system version 5): Setup program > Project >

Configuration > Wtrans gateway
a) Select radio frequency.
b) Set transmitter ID and value for radio timeout.
c) If necessary, set parameters for processing the transmitted measured value (factor, offset, lin-

earization).

9. Create the CODESYS application: Setup program > Configuration > PLC application

a) Select and apply the appropriate CODESYS version.
b) Start CODESYS.
c) Create the CODESYS application.

10. Optional: Setting up data recording without using CODESYS (as of system version 6)

a) Setup program > System bus hardware assistant

- Change module designation if necessary.

b) Setup program > Configuration > Real time processing > Data recording > Modules > Groups >

Group x
- Assign a meaningful designation for the group.
- Assign input signals (process values) to the analog and digital channels.
- Set memory status and memory rate (memory cycle).

c) Setup program > Configuration > Datastore gateway > Datastore interface

- Configure and activate connection to the database (datastore) (condition for data recording).

11. Optional: Setting up data recording using CODESYS (as of system version 6)

a) Setup program > System bus hardware assistant

- Note the module label.

b) Setup program > Configuration > Real time processing > Data recording > Modules > Groups >

Group x
- Assign a meaningful designation for the group.
- Assign input signals (process values; in system version 5 only PLC outputs) to the analog and
digital channels.
- Set memory status and memory rate (memory cycle).

c) CODESYS application: Connecting (mapping) input signals of the modules with PLC outputs

- I/O image of the module: Assign the input signal (channel) to a self-created variable.
- I/O image of the PLC manager: Assign the PLC output (channel) to another self-created vari-
able.
- Link both variables together in the PLC program (PLC_PRG).
- If necessary, create a table for documentation, which contains the linked signals (input signal >
PLC output).

d) Setup program > Configuration > Datastore gateway > Datastore interface

Summary of Contents for 705003

Page 1: ...70500300T90Z001K000 V5 00 EN 00748411 2022 06 07 JUMO variTRON 300 Automation System Central Processing Unit 705003 Operating Manual...

Page 2: ......

Page 3: ...le overview 14 1 7 1 Central processing unit 14 1 7 2 Modules 15 1 8 Available technical documentation 18 1 8 1 Central processing unit 18 1 8 2 Input output modules 18 1 8 3 Special modules 19 1 8 4...

Page 4: ...LC application 48 4 3 9 PLC parameter definition 49 4 3 10 Languages 50 4 3 11 Data transfer 52 4 3 12 Messages 55 4 3 13 Connections 56 4 4 JUMO Web Cockpit 58 4 4 1 Device information 61 4 4 2 Event...

Page 5: ...ateway 90 5 16 Node RED 91 5 17 Batches 92 6 Startup 95 7 Annex 99 7 1 Technical data 99 7 1 1 Interfaces 99 7 1 2 Display 101 7 1 3 Electrical data 101 7 1 4 Housing and environmental conditions 102...

Page 6: ...Contents...

Page 7: ...This symbol indicates that components could be destroyed by electrostatic discharge ESD Electro Static Discharge if the respective cautionary measures are not taken Only use the ESD packages intended...

Page 8: ...nal injury or material damage To avoid danger only use the device For the intended use When in good order and condition When taking the technical documentation provided into account Risks resulting fr...

Page 9: ...accompanying letter for repair supplementary sheet for product returns can be downloaded online from the manufacturer s website http productreturn jumo info Protection against electrostatic discharge...

Page 10: ...t and disposal must be observed Disposing of the device DISPOSAL Devices and or replaced parts including batteries should not be placed in the refuse bin at the end of their service life but must be d...

Page 11: ...ly identifies an article in the catalog It is important for communication between the customer and the sales department Fabrication number F Nr The fabrication number indicates among other things the...

Page 12: ...ssing unit can be extended with various functions through extra codes For perfor mance reasons it may not be possible to use all functions extra codes simultaneously depending on the application As a...

Page 13: ...nna cable length 3 m impedance 50 ohm with preconfigured screw type connec tion Tmax 85 C 00482646 Antenna cable length 5 m impedance 50 ohm with preconfigured screw type connec tion Tmax 85 C 0049006...

Page 14: ...a web browser Visualizations have to be implemented with CODESYS resources see order details A convenient setup program is used for configuration JUMO standard functions for CODESYS are pro vided in l...

Page 15: ...measuring probes Wtrans T Wtrans B Wtrans p A maximum of 32 transmitters can be operated on the central processing unit During startup the display of the RSSI value Received Signal Strength Indicator...

Page 16: ...rail side system bus input and output Is used exclusively for system bus expansion via RJ45 sockets on the front 2 x Bus Out Router module 3 port as of system version 3 705042 Use as first module on a...

Page 17: ...17 1 Introduction Power supply unit 705090 10 33 705090 AC 100 to 240 V wide range input Output DC 24 V 10 A Module designation Data sheet Features...

Page 18: ...4 channel Data sheet 70501500T10 X Operating manual 70501500T90 B 705015 0 X Installation instructions 70501500T94 B 705015 4 X X Analog input module 4 channel Data sheet 70502000T10 X Operating manu...

Page 19: ...70906x as of system version 3 Operating manual integration in the automation sys tem 70500153T90 X Product Document No Printed PDF file Router module 2 port as of system version 3 Data sheet 70504100T...

Page 20: ...1 Introduction 20...

Page 21: ...ical data can be found in data sheet 705070 Climatic conditions The ambient temperature and the relative humidity at the mounting site must correspond to the technical data Aggressive gases and vapors...

Page 22: ...must always be installed on the left side at the start of the DIN rail A central processing unit or A router module 705042 or 705043 These connect the input output modules to the voltage supply and th...

Page 23: ...3 Process 1 Mount the central processing unit A on the DIN rail from above A1 2 Pivot the central processing unit A downwards until it snaps into place A2 NOTE If necessary activate the terminating re...

Page 24: ...equired use a screwdriver to release the wired terminal B of the central processing unit A and pull off toward the front B1 3 Insert a suitable screwdriver C into the unlocking slot of the central pro...

Page 25: ...25 2 Mounting 2 3 Dimensions 101 110 5 45 94 5 101 5 17 5...

Page 26: ...2 Mounting 26...

Page 27: ...he control cabinet In doing so ensure that the cables are as short as pos sible Ensure that the potential equalization is correct Electrical safety Isolate power supply units from the voltage supply o...

Page 28: ...lt the insulation of the cable may be damaged The cable must be heat resistant up to at least 80 C NOTE Only copper conductors are allowed to be connected to the terminals 3 3 1 Display operating and...

Page 29: ...resistors RS485 inside the housing 1 6 1 2 3 4 5 7 8 9 Connection Designa tion Num ber Connection element Assignment Antenna optional 1 SMA socket Ethernet LAN1 LAN2 6 5 1 TX 2 TX 3 RX 6 RX Transmiss...

Page 30: ...and 2 must be closed The switches are located inside the housing and are accessible through the ventilation slots 1 NOTE To ensure fault free operation terminating resistors are required at the beginn...

Page 31: ...DHCP is active User log on Please use the following details to log on for startup purposes User name Master Password 9200 The password should be changed by the end of startup at the latest The passwor...

Page 32: ...ch between displaying the system status and the system bus status 8 Up key in menu increase value select previous menu item parameter or value in basic status switch between displaying the system stat...

Page 33: ...System status chapter 4 4 1 Device information Page 61 Configuration Sub menu 1 Sub menu 2 Sub menu 3 Logon log in User to be selected password to be entered Logoff log out Sub menu 1 Sub menu 2 Sub m...

Page 34: ...lay Total root volume memory dis play Product group display Recorder service ID display Certification number inspection number display Fabrication number production number display Hardware versions de...

Page 35: ...firm 5 Enter the subsequent digits of the password one after the other 6 Once you have entered the last digit press the Menu OK key again Sub menu 1 Sub menu 2 Sub menu 3 Device manager Activate debug...

Page 36: ...been activated CAUTION Reset to default settings All data will be deleted All settings will be reset to the default settings JUMO including the user admin istration settings user Master password 9200...

Page 37: ...tup program must also be taken into account Functions provided in the left hand bar also known as the application bar Projects Create new project open existing project Connections Configure and manage...

Page 38: ...pplication Determine the start parameters for the CODESYS PLC programming system start the PLC configuration process CODESYS PLC parameter definition function is provided if the CPVE is installed Dete...

Page 39: ...able Version of the setup project Device version non editable Version of the device software Project name button Opens a window for entering a designation for the project in several languag es Descrip...

Page 40: ...on and magnifying glass icons Since the variTRON 300 CPU does not have any lateral connections for power supply and system bus a router module is required primary router module 1 port to connect furth...

Page 41: ...itable Designation button Opens a window for entering a designation for the system component in sev eral languages Module label Tag name for the system component editable can no longer be changed once...

Page 42: ...device address The router module and the components of its HC group optional modules need not be available All input output modules connected to it are also optional modules Router modules connected...

Page 43: ...rrelevant the addresses are not compared The router module is then a mandatory module The alias device address is freely selectable but must be unique within the system All input output modules connec...

Page 44: ...r and under each other self expanding grid scroll function horizontal and vertical The view can be enlarged or reduced using the zoom function and magnifying glass icons The position of a transmitter...

Page 45: ...nables certain settings to be configured Product group number non editable Module label Tag name for the system component editable can no longer be changed once the hardware configuration has been app...

Page 46: ...s for absolute and relative temperature values for the PLC application con figuration of program generators analog and digital variables as of system version 5 PLC parameters Display of the configurat...

Page 47: ...he communication within the system For this reason these parameters are only permitted to be modified by a service engineer from the device manufacturer or by someone acting on their instructions The...

Page 48: ...ewly initialize the CODESYS plug in e g after uninstalling and reinstalling CODE SYS Programming system Select the CODESYS version drop down menu Most recently edited with programming system display o...

Page 49: ...ly available if the CPV Editor has been installed NOTE The CPV Editor is used to create customer specific configuration and process data The CPV Editor requires specific knowledge and is intended for...

Page 50: ...ge settings Parameters functions Use application language Use the language of the setup program as the project language Project language button not active if the application language is being used Sel...

Page 51: ...n the language Standard exports all default texts of the so called development language Select the target language if necessary add your desired target language to the list of project languages before...

Page 52: ...logging on to the device Version cannot be edited here Device software version of the connected device Connect Establish a connection to the device Disconnect Break the connection Load from device Lo...

Page 53: ...PLC param eters is not modified in the setup project However known parameters in the project structure are applied from the device structure Only modify structure only for PLC Parameter The structure...

Page 54: ...own parameters Programs Yes red Only visible values of known parameters System status UI Yes red Only visible values of known parameters Real time processing as of system version 6 Yes red Only visibl...

Page 55: ...55 4 Operation 4 3 12 Messages Display and act on project messages Project messages that require user action acknowledge message perform further actions if necessary are displayed here...

Page 56: ...for the connection using the setup program Use secure connection TLS SSL FALSE gray no TRUE red yes default setting This setting affects the port numbers for the connection see above The following por...

Page 57: ...ameter that has just been changed is shown at the bottom of this window Clicking the Back button circular arrow after the line containing the changed parameter above discards your data entry Both area...

Page 58: ...eb browser for example 10 178 59 209 8090 You will need your user name and password to log on to the device Once you have successfully logged on the homepage of the web application is shown Homepage D...

Page 59: ...ce System bus users firmware EtherCAT system bus Display information on the master and slaves modules perform actions Only for variTRON 300 Wtrans gateway status of transmitters User management Create...

Page 60: ...sses the function Service Wtrans gateway directly User button Designation Description Master The user name of the logged on user is displayed here Info Displays information about the web application S...

Page 61: ...he retain area1 are de leted see CODESYS documentation on origin full reset of PLC An event message is issued origin reset RESET COLD The PLC performs a cold start which means that the retain area1 is...

Page 62: ...rval 4 4 2 Events Event messages are extracted from the device and listed in chronological order here The information shown can be filtered by message type alarm audit trail malfunction event It is al...

Page 63: ...influence the transfer of data via the system bus Sub optimal settings here will disrupt or even interrupt the communication within the system For this reason these parameters are only permitted to b...

Page 64: ...igured and activated available as of system ver sion 6 Cloud gateway The connection to the JUMO Cloud available as of system version 4 is configured here Wtrans gateway only for variTRON 300 Settings...

Page 65: ...s activated in the system bus state Operational the system bus goes into the state Initialization This interrupts the cyclic transmission of values Use this function for servicing purposes only Wtrans...

Page 66: ...x Configuration Write Write configuration several single rights X FirmwareUpdate Perform a firmware update X SystemStateControl Change the system status X BusControl Change the system bus status Stop...

Page 67: ...ipt in such a way that they are available again for transfer to the device after a factory reset Firmware The device s firmware is updated here For this purpose switch the device to the status Stop Th...

Page 68: ...4 Operation 68 The files are available for download in the web browser click on the file...

Page 69: ...configuration has been changed on the device this change will not take effect until you confirm the query Save settings using the Menu OK key In the web application selecting Save ensures the device...

Page 70: ...ails a software update is re quired Possible errors during the boot process Error in the device software Interruption of the voltage supply Parameter Selection data input Description Device name Enter...

Page 71: ...P address via a DNS server see Configuration Ethernet Maximum round trip time 0 bis 99999 5 Maximum time in seconds between the client s re quest and the server s response for local time server Parame...

Page 72: ...ue of Y stands for the linearized value e g temperature in C 99999 to 99999 0 max up to 20th order Parameter Selection data input Description Parameter Selection data input Description Name Enter text...

Page 73: ...ed before the system bus switches to the status Stop Continuationafter system bus error run after s bus err The device can continue automatically as soon as a system bus error that previously occurre...

Page 74: ...r the network drive Examples Drive1 Drive2 Network path Enter text Network path of the drive Examples Server NetDrive Server NetDrive2 File system SMB CIFS Network file system SMB CIFS is supported up...

Page 75: ...ate way 0 0 0 0 to 255 255 255 255 IP address of the standard gateway router if the IP address is manually assigned The IP address of the standard gateway may need to be requested from the administrat...

Page 76: ...e email server Authentication Authentication at logon to email server None No authentication Password Authentication using password Password Enter password Password for authentication Encryption Type...

Page 77: ...xt or use existing text Designation of program generator Function Inactive The program generator is switched off Program generator The program generator is controlled by a program Fixed setpoint gener...

Page 78: ...to whether the program pro file had a positive or negative slope at the time of the power failure Start with time The program can be started at a specific time en try of date and time by means of ope...

Page 79: ...ped Parameter Selection data input Description Setpoint value 01 to Setpoint value 30 Specification of whether a change made to the set point value should take the form of a step or a ramp Setpoint st...

Page 80: ...Parameter Selection data input Description Lower tolerance value tol min 99999 to 99999 Lower value of the tolerance band Upper tolerance value tol max 99999 to 99999 Upper value of the tolerance band...

Page 81: ...ific knowledge and is intended for use by the manufacturer only service that is subject to a fee Parameter Selection data input Description Setpoint value 01 unit to Setpoint value 30 unit Unit of the...

Page 82: ...rogram informa tion Enter text or use existing text Description of the program Pictogram name Select pictogram Pictogram icon for graphical identification mark ing of the program Favorite Programs mar...

Page 83: ...repetitions of a program section or multiple linked program sections Setpoint value 01 to Setpoint value 30 1000000 to 1000000 The limits depend on the ad missible minimum and maxi mum setpoint value...

Page 84: ...ration of the device display Screensaver Parameter Selection data input Description Function Activate screen switch off Off The function is inactive On The screen is switched off once the waiting peri...

Page 85: ...ed In case of configuration with the Web Cockpit a fault message is immediately entered into the event list NOTE The process values are only temporarily stored in the central processing unit to bridge...

Page 86: ...l binary signal System version 5 Digital PLC outputs binary val ues 001 to 120 or signal from the event list cen tral detector active after each new alarm inactive after acknowledgement As of system v...

Page 87: ...ange underflow Number of values with measuring range overflow Number of valid value Number of invalid values Post trigger time s 0 to 10 0 Extends event operation after the control signal has been dea...

Page 88: ...Data export Export of the recorded process data Inactive The function is switched off Active The function is active The data is transferred to the datastore at the set time interval period Datastore...

Page 89: ...oud server If the JUMO Cloud is not used a different URL can be entered here Individual URL for MQTT as of system ver sion 05 Enter URL URL of the cloud server MQTT protocol If the JUMO Cloud is not u...

Page 90: ...nsmitter side must also be set here to identify the transmitter Radio timeout 2 to 20 Number of radio telegrams not received which leads to timeout detection The set transmission interval of the trans...

Page 91: ...lection data input Description Graphical pro gramming tool Node RED Activation of Node RED in the central processing unit Inactive Node RED is not active Active Node RED is active and can be used with...

Page 92: ...ng process Otherwise there is a risk that the batch documentation will become unusable General information Batch lines For each batch up to 10 lines can be defined for the batch report Parameter Selec...

Page 93: ...xt specified in the configura tion after the batch has been completed Off FALSE Text changes are retained On TRUE The original text default text is used for the next batch reporting Default text Enter...

Page 94: ...5 Configuration 94...

Page 95: ...iTRON 300 CPU does not have any lateral connections for power supply and sys tem bus a router module is required primary router module 1 port to connect further modules In the setup program this route...

Page 96: ...ogram System bus hardware assistant Change module designation if necessary b Setup program Configuration Real time processing Data recording Modules Groups Group x Assign a meaningful designation for...

Page 97: ...ed from the setup program the option Start to debug must be activat ed After that the connection with the PLC can be established in the CODESYS programming environment If the CODESYS application is ch...

Page 98: ...6 Startup 98...

Page 99: ...Application Communication with PC setup program web browser email server Modbus TCP master slave PROFINET IO device EtherCAT slave OPC UA client BACnet IP server client JUMO system bus via JUMO variT...

Page 100: ...h a 3 m antenna cable when mounting the antenna directly to the receiver a reduction in the range must be taken into account Required RSSI value for error free transmission 90 with stationary transmit...

Page 101: ...mm Conductor cross section on terminals 1 and 2 COM Wire or stranded wire without ferrule Min 0 14 mm2 max 1 5 mm2 Stranded wire with ferrule Without plastic collar min 0 25 mm2 max 1 5 mm2 With plas...

Page 102: ...nge 40 to 70 C Resistance to climatic conditions Relative humidity 90 annual average without condensation cli mate class 3K3 acc to DIN EN 60721 3 3 with extended tempera ture and humidity range Site...

Page 103: ...the buffer battery The country specific require ments regarding changes to an electrical device must be observed Before replacement the system must be shut down and isolated from the power supply CAU...

Page 104: ...sly provided in this document 2 Loosen both locking hooks A one after the other using a screwdriver To do this insert the screw driver into the small slot B below the locking hook and turn carefully m...

Page 105: ...on and ensure that both locking hooks en gage 2 If applicable place the central processing unit back on the top hat rail To do this please follow the instructions on installation previously provided i...

Page 106: ...s off Single flickering LED flashes briefly 50 ms on 200 ms off Blinking LED flashes 200 ms on 200 ms off Single flash LED flashes once 200 ms on 1000 ms off Double flash LED flashes twice on off on f...

Page 107: ...odule Start error Incorrect optional board 1 2 3 actual target LED Check optional board and replace load or remove as required replace module if necessary Bus status No connection to central processin...

Page 108: ...H Co KG will provide the source code and the license texts on a con ventional data carrier at the cost incurred by creating the data carrier This offer is valid for three years after the software is m...

Page 109: ...109 7 Annex 7 5 China RoHS...

Page 110: ...7 Annex 110...

Page 111: ......

Page 112: ...oy Road East Syracuse NY 13057 USA Delivery address Mackenrodtstra e 14 36039 Fulda Germany Phone Fax Email Internet 44 1279 63 55 33 44 1279 62 50 29 sales jumo co uk www jumo co uk Phone Fax Email I...

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