JLG TOUCAN 1210 Service Manual Download

Page: 23 / 128

Models

Revision 03-2012

Toucan 1210
Toucan 1310

HYDRAULIC SYTEM

OG/OD

Solenoid valve 4-3 - Slewing movement Left / Right

RT/ST

Solenoid valve 4-3 - Telescope extension / retraction movement

MM/DM

Solenoid valve 4-3 - Mast elevation / lowering movement

MB/DB

Solenoid valve 4-3 - Jib elevation / lowering movement

Face B

DV1

Spool valve 4-way, 2-position

"Restricted floating center spool"

Spool valve 4/3 + sleeve

Ref. : 952034

Spool valve 4-way, 2-position

"Floating center spool"

Spool valve 4/3 + sleeve

Ref. : 952029

Spool valve 4-way, 2-position

"Floating center spool"

Spool valve 4/3 +sleeve

Ref. : 952029

Spool valve 4-way, 3-position

"Closed center spool"

Spool valve 4/3 + sleeve

Ref. : 952033

Exploded view of a solenoid valve 4-way, 3-position :

(B)

(P)

(A)

(R)

Face B

-r

rin

ifo

rin

Summary of Contents for TOUCAN 1210

Page 1: ...717 485 6417 C E JLG Manufacturing Europe Breitwaterstraat 12A Oude Bunders 1034 B 3630 Maasmechelen Tel 32 0 89 774 974 Fax 32 0 89 777 427 FRANCE JLG France SAS Z I de Fauillet BP 20 47400 TONNEINS...

Page 2: ......

Page 3: ...3 Models Revision 03 2012 Toucan 1210 Toucan 1310 MA0295 04 Models English MACHINE SERIAL NUMBER Toucan1210 _____ Toucan1310 _____...

Page 4: ...diverter 3 15 Cylinders supply manifold 3 16 Mast cylinder 3 16 1 Jib cylinder 3 16 2 Telescope cylinder 3 16 3 Assistance cylinder Master cylinder Slave cylinder 3 16 4 Rotation cylinder optional 3...

Page 5: ...features Movement cut out 4 3 Adjustment of the battery discharge indicator 4 4 Speed electronic controller 4 5 Circuit breakers Fuses 4 6 Circuit breakers 4 6 1 Fuses 4 6 2 Resetable fuses Polyswitch...

Page 6: ...alignment 7 6 Lifting chains adjustment 7 7 Verification and lubrication of the lifting chains 7 8 Verification of chain wear 7 8 1 Chain lubrication 7 8 2 Hydraulic power unit 7 9 Battery 7 10 Mainte...

Page 7: ...if an operation procedure or practice is not followed exactly death or serious injury to personnel may result A CAUTION is used to emphasize that if an operation procedure or practice is not followed...

Page 8: ...an notify JLG If the distributor is unknown and or cannot be reached please contact USA JLG Industries Inc Product Safety Reliability Department 1 JLG Drive McConnellsburg PA USA17233 9533 Toll Free 8...

Page 9: ...____________________________________________________ Page s Affected____________________________________________________________________ Reason for submitting SMCAR Useadditional paper or back if nece...

Page 10: ...Models Revision 03 2012 10 Toucan 1210 Toucan 1310 Thispageintentionallyleft blank CORRECTIVE ACTION REQUEST...

Page 11: ...plished by a worm gear motor located at the base of the superstructure The movements of the telescopic mast pendular jib and telescope are accomplished by means of hydraulic cylinders Themachine maybe...

Page 12: ...AR Hand pump REARVIEW Driving wheels Counterweight FRONT VIEWLEFT Counterweight Telescopic mast Emergency control panel Charger Circuit breaker Platform control panel Release valve Manual box Telescop...

Page 13: ...height with max outreach 9 20 m 9 20 m 10 20 m Slewing Rotation option WORK PLATFORM Toucan 1310 Length Width Rated load HYDRAULIC CIRCUIT Toucan 1310 Hydraulic tank capacity Main hydraulic pump disp...

Page 14: ...Models Revision 03 2012 14 Toucan 1210 Toucan 1310 Thispageintentionallyleft blank...

Page 15: ...2 Auxilliary hydraulic power unit 4 8 kw 3 5 cc t FUNCTION Supply of an additional oil flow during a high speed drive to make up for the speed reduction due to the use of wheel motors of higher displa...

Page 16: ...lange attachment screws Remove the flange 3 Extract the pump body ensuring both pinions and bearings do not get damaged beware the two seals on the upper bearing 4 Extract the upper bearing both pinio...

Page 17: ...st be drained out and flushed and the filters changed AERATION OR CAVITATION Cavitation and aeration act alike in the system Aeration occurs when air mixes with the oil Air may enter the system throug...

Page 18: ...w a depressed area especially if the part is made of aluminium 5 Removetheseals NOTE Alignthesealsintheordertheywereremoved mark their position and shape to facilitate later assembly 6 Clean the pump...

Page 19: ...3 3 3 2 Hand pump FUNCTION Oil supply to the hydraulic circuit of the work platform when using the breakdown controls elevation lowering telescope extension retraction slewing Oil supply to the brake...

Page 20: ...r cartridge 4 Checkthepresenceandconditionof theOring close the filter cap not forgetting to install the spring The pressure filter must also be replaced NOTE Used oils and filter cartridges must be d...

Page 21: ...1 2 TORQUE VALUE 25 to 30 N m PR2 Pressure relief valve Telescope extension PR3 Pressure relief valve Telescope retraction PR4 Pressure relief valve Mast elevation PR5 Pressure relief valve Jib eleva...

Page 22: ...eturning to the reservoir during operation using the breakdown controls NOTE The check valve is kept in position by deformation of the thread cannot be removed B Check valve 0 45 MPa FUNCTION Provides...

Page 23: ...r spool Spool valve 4 3 sleeve Ref 952034 Spool valve 4 way 2 position Floating center spool Spool valve 4 3 sleeve Ref 952029 Spool valve 4 way 2 position Floating center spool Spool valve 4 3 sleeve...

Page 24: ...nts must be clean before assembly 1 Check for burrs that could damage O rings during the installation of the sleeve 2 Install the O rings on the sleeve NOTE Ensure the seals are not stretched and the...

Page 25: ...er side of the sleeve Install the spring in the poletube Install the poletube in the manifold using glue Loctite 245 Torque the poletube to 5 6 N m using the adapted tooling R f 990005 8 Install the c...

Page 26: ...oid valve 9 N m 3 6 Membrane accumulator FUNCTION Enables storage of a volume of oil destined to the make up flow for the wheel motors during reversal of the drive direction DANGER Technical character...

Page 27: ...LIC SYSTEM 3 3 1 Solenoid valve Drive speed change HI LO 2 a Counterbalance valve Forward drive 2 b Counterbalance valve Reverse drive 3 Shuttle valve 4 a 4 b Make up flow check valves 4 c Torque valu...

Page 28: ...e necessary for the make up flow to the wheel motors Counterbalance valve setting The tighter the setting screw is the sharper is the braking of the work platform Adjustment must be done with the rate...

Page 29: ...alve 2 Piloted 2 way spool 3 Check valve 4 Jet PR7 Pressure relief valve Brake release using the hand pump PR8 Pressure relief valve Torque limiter at slow speed EVF Decompression solenoid valve for t...

Page 30: ...NCTION Restricts the oil flow from returning to the tank during decompression of the brake release circuit delays brake actuation during the dynamic braking phase performed by the counterbalance valve...

Page 31: ...lease circuit when an emergency stop switch is activated Automatic decompression of the brake release circuit 3 to 4 seconds after the release of the drive controls Solenoid valve EVC for operation re...

Page 32: ...an 1210 Toucan 1310 HYDRAULIC SYSTEM 3 3 3a 3b 1 2 A31 A32 A3 G Differential locking manifold Manifold schematic 3 9 Differential locking manifold 1 By pass solenoid valve 2 a Flow divider Combiner 3...

Page 33: ...he motors and the wheel motor distribution manifold When the solenoid valve is actuated blocks flow between the motors and the distribution manifold the flow divider combiner is operating Flow Divider...

Page 34: ...tion PH M S E 0 3 2 GE A F 0 3 1 1 2 0 D H J0 Code 0045438 18D Indice S rie XXX Num XX 1 2 3 4 PH M S E 0 3 2 DEA F 03 1 1 2 0 D H J0 Code 0046438 17C Indice S rie XXX Num XX 1 2 3 4 Minimum displacem...

Page 35: ...roduct Support HYDRAULIC SYSTEM 3 3 CAUTION Cyl B Cyl A X A 1 A 2 R 2 Ports identification Port A1 Supply port corresponding to the preferential rotation direction Cyl A Port A2 Supply port correspond...

Page 36: ...eding screws Check the supply and condition of the solenoid valve EVF Brake manifold The pump flow is too low Check the condition of the gear pump Check the acceleration input received by the electron...

Page 37: ...ing manifold HYDRAULIC SYSTEM 3 3 1 Solenoid valve 4 way 3 position 2 Pressure relief valve PR 12 Steering to the right 3 Pressure relief valve PR 13 Steering to the left 4a Shuttle valve 4b 5 Jet 1 m...

Page 38: ...4 Pressure relief valves PR 12 PR 13 Setting of the pressure relief valves See 3 19 Shuttle valve FUNCTION Directs oil from the highest pressure circuit to the steering cylinder supply circuit 1 2 To...

Page 39: ...V2 Solenoid valve NO Check valve 1a FUNCTION Prevents the return of the oil flow supplied by the main hydraulic power unit through the pump of the auxilliary power unit Check valve 1b FUNCTION Prevent...

Page 40: ...tch setting 17 1 MPa 170 10 bar Electrical connections PDAH models Electrical connections PSP models 3 2 5 4 6 1 Gicleur 3 2mm 3 13 Release control valve FUNCTION Release of the wheel motors free whee...

Page 41: ...een the master cylinder rod side and the slave cylinder piston side the work platform tilts rearwards When a movement to tilt the platform to the front is controlled The solenoid valve EVI is actuated...

Page 42: ...er circuit that is not used Diverter 7 way 2 position 1 7 way 2 position flow diverter 2 Jet 0 6 mm on port B2 3 Jet 1 0 mm on port A2 1 2 3 3 16 Cylinders supply manifold 3 16 1 Mast cylinder 1 Singl...

Page 43: ...1 2 3 1 2 3 3 16 2 Jib cylinder 1 Double effect cylinder 80 60 stroke 783 mm 2 Pressure compensated flow regulator 9 l mn 3 Counterbalance valve pilot ratio 2 5 1 4 Male cap 3 8 BSPP Pressure compens...

Page 44: ...owly loosen the valve setting screw until the telescope starts to extend then tighten the screw again by a 1 turn Tighten the locknut Setting of the counterbalance valve 2b piston side Place a 250 kg...

Page 45: ...fect 70 35 stroke 323 mm 8 Bleeding screws Counterbalance valve Pilot ratio 2 5 1 NOTE The locknut must be tightened to prevent any external leak Regulated flow 1 2 2 1 Respect assembly direction of t...

Page 46: ...e counterbalance valve 4a rod side Lower the jib with the work platform floor horizontal Fully tighten the valve setting screw 4a Loosen without removing it the counterbalance valve 2 setting screw an...

Page 47: ...ounterbalance valve pilot circuit is performed through the check valve incorporated to the valve Control of the sequence valve setting Connect a pressure gauge on the pressure plug M on the function m...

Page 48: ...E For a correct verification of a relief pressure the locknut of the relief valve adjustment screw must be tightened To adjust a pressure relief valve turn the adjustment screw until the correct setti...

Page 49: ...pressure relief valve setting if necessary 3 Disconnect the pressure gauge 3 19 2 6 Jib lowering PR6 1 Connect the pressure gauge to the pressure plug M on the FUNCTION MANIFOLD 2 LOWER THE JIB until...

Page 50: ...essure gauge to the pressure plug M on the BRAKE MANIFOLD 4 TIGHTEN FULLY the setting screw for the pressure relief valve PR7 5 Position the DRIVE SPEED selector on 6 Push the joystick forward to actu...

Page 51: ...tting if necessary Do not control any other movement than the jib elevation movement as long as the coil EVI is supplied directly and only when the jib is at the end of its high course 7 Disconnect th...

Page 52: ...Models Revision 03 2012 52 Toucan 1210 Toucan 1310 Thispageintentionallyleft blank...

Page 53: ...Wiring diagrams 4 1 1 Battery wiring Filling hose Filling hose Battery cable L 1500 FUL MEN L 1500 Battery cable Battery cable L 1500 L 4000 L 1500 Battery cable FULMEN L 2000 Left side battery pack F...

Page 54: ...Models Revision 03 2012 54 Toucan 1210 Toucan 1310 ELECTRICAL SYSTEM 4 4 4 1 2 Power circuit wiring PC0338...

Page 55: ...viateur 7 voies 7 way valve EVR CR52 CR 53 CR51 Bo tier de commande UCB plate forme T1310 LCB Bo tier de commande bas LCB Bo tier de commande bas CR1 CR2 CR14 SW 1 CR 9 SW 2 Capteur t lescope T lecop...

Page 56: ...58 CR54 CR55 CR57 CR56 CR27 CR24 LCB Poste de secours CR26 CON1 CR16 CR18 CR17 UCB Bo tier de commande plate forme Chassis Box Bo tier chassis UCB Bo tier de commande plate forme Controller 17 pins co...

Page 57: ...ne Chain slack detection sw CR60 SW35 CR17 CR18 Remplissage battery CR25 CR26 LCB Bo tier de commande bas CR24 CR27 CR16 B SW34 UCB Bo tier de commande plate forme Chassis lectrical connection box UCB...

Page 58: ...V KM2 Tilt sensor Detecteur de d vers Drive manifold Bloc translation Bloc blocage diff rentiel Difflock manifold Bloc freinage Brake manifold Drive motors manifold HI LO DV2 Check valves manifold Blo...

Page 59: ...64 Detecteur de d vers Tilt sensor CR59 LCB Bo tier de commande bas DG MM MB ST DV1 OG EVF DLCK Difflock manifold Secondary contactor Contacteur secondaire DV2 KM2 SW38 SW41 MAV MAR Bloc clapets Check...

Page 60: ...to the coil HI LO of the distribution manifold for the wheel motors The supply cut to the coil EVC of the brake manifold Actuation of the selective cut of movements when the aerial work platform is ti...

Page 61: ...and a jib lowering movement is controlled it will be performed also at low speed till the switch is released Jib higher position switch 4 2 5 Slack chain sensors SW34 to 37 The 4 slack chain sensors...

Page 62: ...in the direction 3 4 8 Using a jack of sufficient capacity lift the right hand side of the chassis in 3 Stop upon extinction of the indicator value c 9 Using a jack of sufficient capacity lift the le...

Page 63: ...ib lowering as long as the telescope is not retracted SW2 Movement cut off is obtained by Supply cut to the coil DV1 on the function manifold Actuation of the Pump Inhibit function of the controller w...

Page 64: ...ame temperature as the structure it will be installed on 1 Read thisprocedure completely before applying it 2 Connect the sensor to the electronic card machine switched off 3 Switch the machine on 4 P...

Page 65: ...t the power off from the electronic card during the adjustment phase to prevent loss of data 1 Read thisprocedure completely before applying it 2 Position the machine on flat and horizontal ground Ful...

Page 66: ...he acoustic alarm stops 14 Remove the suspended 100 kg load and return the platform to its lowered position 15 Verification of the adjustment place the machine in the configuration as described in ste...

Page 67: ...r Should the sensor shift it is possible to recalibrate the system automatically and to restore the initial work window by determinating a new zero for the sensor refer to the autocalibration procedur...

Page 68: ...Meaning of the green led D3 card supplied Meaning of the green led D10 sensor supplied Number of flash Meaning No error 1 Error on sensor line 2 3 Signal value below the value authorized by USPAN Numb...

Page 69: ...ision 03 2012 Toucan 1210 Toucan 1310 Configuration of the Windows Hyper Terminal Start Programs Accessories Communications Hyper Terminal NOTE If COM1 corresponds to the computor serial port ELECTRIC...

Page 70: ...Models Revision 03 2012 70 Toucan 1210 Toucan 1310 Record the configuration once all the parameters are installed ELECTRICAL SYSTEM 4 4...

Page 71: ...es its transport position the relay K14 coil on the chassis junction box is no longer supplied and the sensor SW40 starts to work When the right wheel reaches a steering angle of 45 to the right the c...

Page 72: ...otation Option Inclination Relay s not supplied in the corresponding situation k7 k8 k9 k10 k8 ELECTRICAL SYSTEM 4 4 4 2 8 3 Steering angle sensors SW41 42 The sensor NC contacts are wired in series T...

Page 73: ...battery has reached a discharge depth of 80 in order to protect the battery The power cut off threshold depends from the battery capacity and from the discharge conditions it is submitted to This cut...

Page 74: ...nnected to the controller the operating time is displayed on the screen Press on the arrow to display the operating hours Press on the arrow to display 1000 s of operating hours Example For an operati...

Page 75: ...hemeasureofthetemperatureenablestheanalysisof the controller temperature increases therefore the operatingconditionsof theworkplatform Parameter Description Unit Pitch Values Toucan 1210 1310 Observat...

Page 76: ...troller is equipped with a diagnostic system using a green LED located near the calibrator socket At connection the LED must light up and stay lit If thegreenLEDisoff The controller is out of order Th...

Page 77: ...reakers 5 7A depending on models FUNCTION General protection of the control circuit LOCATION Face of the emergency control panel Lower control box Circuit breakers on electronic card LOCATION Emergenc...

Page 78: ...rticles that under the influence of a fault current are submitted to a temperature increase resulting in a separation of these particles and thus increasing greatly the internal resistance of the comp...

Page 79: ...1 1 1 A Coil MAV supply drive FWD circuit F2 1 1 A Coil MAR supply drive RWD circuit F3 1 1 A Coil DV supply dump valve circuit F4 1 85 A Coil HI LO supply drive speed circuit F5 1 1 A Coil EVF supply...

Page 80: ...ction of the supply line to Line n 1 1 1A Coil RT Telescope retraction 30 2 1 1A Coil OD Slewing to the right 31 3 1 1A Coil OG Slewing to the left 32 4 1 1A Coil DM Mast lowering 33 5 1 1A Coil DD St...

Page 81: ...Relay K4 P Dead man pedal trigger I Av Platform inclination forward I Ar Platform inclination rearward MM Mast elevation DM Mast lowering MB Jib elevation DB Jib lowering ST Telescope extension RT Te...

Page 82: ...ng ST1 Telescope extension RT1 Telescope retraction OD1 Structure slewing Right OG1 Structure slewing Left MM Mast elevation DM Mast lowering MB Jib elevation DB Jib lowering ST Telescope extension RT...

Page 83: ...ivemovements Led 3 Inverse of Led 2 Led 4 Structure movements Led 5 Pump Inhibit Led 6 Platform inclination LOCATION Power plus Module Led 1 Selection 3rd gear Led 2 Drivemovements Led 3 Led condition...

Page 84: ...nt TP WP C S R R R 4rh Speed FWD RWD R R R R R R R R R R Tilt DRIVE Tilt R 1st Speed FWD RWD 2nd Speed FWD RWD 3rd Speed FWD RWD Steering Right Left R Condition Command Control Module Alarms Output LK...

Page 85: ...R R OP CL R OP CL R R R R R CL R R R OP CL R OP CL R R R R CL OP R R R R OP R R R R R R CL R R R OP R CL OP R R CL R R R R R CL 60 100 OP CL OP OP OP OP OP 45 100 OP R 45 100 R OP CL R R 65 100 50 10...

Page 86: ...trol of a structure drive platform levelling movement Authorization of restarting a drive movement without having to return the joystick to neutral once the enable pedal has been released at the condi...

Page 87: ...d Led LD1 goes out in the case where the authorization is cancelled Output E8 goes to 24 V Pump Inhibit function of the controller actuated see 4 5 and orange indicator on Led LD5 lights up indicates...

Page 88: ...s connected to the plug CR15 on the electronic card of the platform control panel Operating principle The speed reduction is obtained by placing a 1 2 k resistance between the 0 V and the cursor of th...

Page 89: ...sal of the drive direction In the event of sudden reversal of the drive direction the platform slows down then stops before restarting in the opposite direction as described in the start sequence The...

Page 90: ...t Differential lock control E13 36 Supply Speed 1 controller acceleration order ar 100 E14 3 Input fast drive speed cutout E15 17 Supply Speed 6 E16 4 Input overload sensor Not used E17 30 Supply to c...

Page 91: ...the voltage is over 3 5V c Voltage 150 mV Joystick controller at the end of its course Acceleration value nearing or equal to 100 d 0 75V voltage 1 10V Voltage threshold for the automatic switch to 3r...

Page 92: ...CTRICAL SYSTEM 4 4 Progressive start stop sequence mini STARTING SEQUENCE PROGRESSIVE STOPS E8 or E9 2 t 4s 2 4 x t 4s 1 t 2s 2 Fixed value approx 30 signal Accelerator incline Joystick 0 40 E3 or E4...

Page 93: ...2012 Toucan 1210 Toucan 1310 ELECTRICAL SYSTEM 4 4 Starting sequence Sudden stop t 2s 2 4 x t 4s 1 signal 0 Joystick Incline 30 0 E15 Accelerator 100 E11 E19 and E20 E17 1 t 2s E13 t 1s 1 mini E3 or E...

Page 94: ...Toucan 1310 ELECTRICAL SYSTEM 4 4 Starting sequence sudden reversal of drive direction signal Incline Joystick Accelerator 0 30 0 100 E11 E19 and E20 1 t 1s E15 E17 E13 4 x t 4s 1 t 2s E4 E3 E8 E9 30...

Page 95: ...gnal nearing 100 on the calibrator see 4 5 0 75 V Voltage 1 10 V Voltage threshold for the automatic switch to 3rd gear after temporisation t1 is over A 0 75 V voltage corresponds to a signal near 80...

Page 96: ...he acceleration signal value goes under 40 and before the movement stops If the movement stops before the platform switches to gear the machine stops s and cannot start again turn slightly the potenti...

Page 97: ...ic LOCATION The module is connected to pin CR21 on the electronic card of the emergency control panel Description of module Inputs Outputs Led 5 Led 3 Led 4 Led 1 Led 2 1 2 3 4 5 6 7 8 9 Input Output...

Page 98: ...upplied Led LD4 lights up When the machine is already driven in 3rd gear coil HI LO supplied Input X3 stops being supplied Led LD1 goes off If the acceleration signal is higher than 90 The voltage on...

Page 99: ...FF ON 2 0 s OFF OFF OFF ON 2 3 s ON ON ON OFF 2 6 s OFF ON ON OFF 3 0 s ON OFF ON OFF 3 3 s OFF OFF ON OFF 3 7 s ON ON OFF OFF 3 9 s OFF ON OFF OFF 4 2 s ON OFF OFF OFF 4 6 s OFF OFF OFF OFF 4 9 s Pos...

Page 100: ...stop start of the unit Standard setting temporisation from 3 0 to 3 3 s Accelerator signal threshold The auxilliary power unit should start for an acceleration signal near 90 and before the joystick r...

Page 101: ...preparation 1 Strip the cable outer sheath over the length indicated in the table below 2 Strip each wire insulation over 5 mm 0 19 ins Contact crimping 1 Place the bare wire on the terminal to crimp...

Page 102: ...minal is hard or impossible to push in check the contacts are correctly inserted in their housing with rounded pliers see below 5 Closing the connector screw in the rear part of the connector while ho...

Page 103: ...batteries will modify the stability of the machine and cause the machine to tip over New batteries used on electrical vehicles do not reach their full capacity until they have been charged discharged...

Page 104: ...voltage readings must be performed at least once a month and recorded in a battery service log The state of charge of the battery can be checked by measuring the specific gravity of the electrolyte Th...

Page 105: ...0 1 05 1 10 1 15 1 20 1 25 1 30 1 35 1 40 1 45 1 50 1 075 32 F 14 F 4 F 22 F 40 F 94 F 76 F 58 F 130 F 112 F 23 F T emperature 5 1 4 Battery not working continuously or inactive battery A battery that...

Page 106: ...of the electrolyte Fill battery cells after the charge Perform an equalization charge Contact your JLG Distributor Product Support Low voltage in the cells in open circuit Electrolyte specific gravity...

Page 107: ...P P max Absorbed maximum power P P max 50 60 Hz 3 kW 20 A eff 230 10 V eff Input fuse Output fuse Photo with cover open DANGER SECTION FUNCTION DESCRIPTION AUX 1 Main presence When the equipment is sw...

Page 108: ...charger is in the initial phase T1 T2 Yellow Led The battery 80 charged T3 Green Led The battery is 100 charged U Um U1 I I1 I2 t t IUIa TYPE F7 BTTR F7 BSTR lm 95 A 85 A I1 80 A 70 A I2 4 C5 30 7 A...

Page 109: ...er and let the battery stand half a day before resuming the charge procedure If the problem persists contact JLG YELLOW Temporisation The charge phase 1 and or 2 have a duration exceeding the maximum...

Page 110: ...fuse Inside machine 100 A Protection electronic card Inside machine The first LED flashes Voltage still below 1 7 V per cell 20 4 V for batteries after 1 minute of charge Battery too discharged conta...

Page 111: ...r installed in a tapped hole the thread must be checked with a gauge and the bolt or stud must be replaced Grade Tensile strength N mm Unit M4 x70 M5 x80 M6 x100 M8 x125 M10 x150 M12 x175 M14 x200 M16...

Page 112: ...ashers if they were removed Attachment bolts of the slewing ring to the chassis M12 x 125 65 Socket head capscrew with thrust washer Grade 10 9 Qty 16 First torque all the bolts alternately to 80 N m...

Page 113: ...ance do not attempt to manually lift heavy parts when hoisting equipment should be used Never place or leave heavy parts in an unstable position When raising a portion of a work platform or a complete...

Page 114: ...ors The cylinder rods and seals The lifting chains Dry carefully the platform compressed air cloths and lubricate the machine as indicated in paragraph 7 12 prior to returning it to service 7 3 Mainte...

Page 115: ...racket thrust washers Check the thickness of the thrust washers on both steering brackets Replace the washers if their thickness is below 5 mm 7 5 Mast roller removal NOTE The mast rollers Qty 20 can...

Page 116: ...ly delivered fitted To remove the bronze spacer screw a locknut on the pin until the roller and the spacer are separated CAUTION Roller installation tips Partly tighten the pin on the mast section and...

Page 117: ...GER Controlsafteradjustment Raise and lower the mast two or three times with the rated load distributed in the work platform If the mast does not jam raise and lower the telescopic mast with one perso...

Page 118: ...clevis pins should not present excessiveplay Pinsshouldnothaveturned in their housing 1 Platesshouldnotbewornabove5 of their total height See chart below Chainshouldnothavestretchedthevalues indicated...

Page 119: ...the friction surfaces Lubricant must be applied Longitudinally in areas where joints are under small load to facilitate penetration of the lubricant Transversally between the plates to enable the lub...

Page 120: ...ter or reduction in the water flow Disconnect and clean the filter by reversing the water flow Check the hose for flexibility In case of hardening in the connection area replace the hose Check all the...

Page 121: ...with the skin or eyes Should this happen clean with water and consult a doctor immediately To prevent the drained water to contact the skin or any other part of the body wear glasses gloves and a rub...

Page 122: ...ee 7 12 7 11 Preventive maintenance and inspection See the Operator s and Safety Manual Control and service intervals must be respected to ensure safe operation of the workplatform Theplatformmustnotb...

Page 123: ...8 1 Telescopic mast alignment bronze spacers on the roller pins see 7 6 Pressure relief valve adjustment see 3 9 12 Lubrication see 7 12 NOTE The platform must be controlled by an authorized body or...

Page 124: ...level n n n n n n n Mast jib cylinders n n n n n n n Lifting chains lubrication n n n n n n Batteries Voltage gravity recording n n Lifting chains Pulleys inspection n n n n n Wheel nuts torque n n n...

Page 125: ...lubricate only when the platform is on level ground in transport position Unless otherwise indicated components not equipped with grease fittings such as knuckles pins levers etc must be lubricated wi...

Page 126: ...f the tube with a paint brush 3 Retract Extend the telescope a few times Clean the excedent 4 Turntable bearing track E Every 250 hours of operation N A Grease nipple on the turntable plate 5 Wheel hu...

Page 127: ...OW TEMPERATURE COMPLEX EP2 NERVOL CRYOGREASE MOBILUX EP2 MOBILITH SHC 220 STANDARD NERVOL SPECIALE MOBILTAC 81 STANDARD LOW TEMPERATURE UP TO 35 C MOBIL DTE 16M HYDRELF XV 32 CHA NE FILANTE STANDARD M...

Page 128: ...Models Revision 03 2012 128 Toucan 1210 Toucan 1310 NOTES...

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