Models
Revision 03-2012
114
Toucan 1210
Toucan 1310
SERVICE - MAINTENANCE
7
7
7.1.5 Parts replacement
Parts found damaged or out of tolerance during
maintenance should be replaced. Refer to the
corresponding Spare Parts Manual for proper
replacement parts.
When a structural component has been replaced, the
machine must be submitted to an overload test.
7.1.6 Wires and cables
Always disconnect the batteries prior to working on
the electrical system
When removing or disconnecting a group of wires or
cables, tag each one to ensure proper identification
during assembly.
7.2 Platform cleaning
Prior to platform cleaning, always disconnect
the battery from the platform circuit, the
charger from the power supply, the 110V or
220V power in the work platform (optional
equipment) must be off.
Cleaning externally :
Clean the platform with a detergent mixed with water
(water spray, sponge, cloths).
High pressure cleaners should only be used
at a maximum pressure of 50 bars and a
maximum water temperature of 70° C.
Do not direct jets onto :
- The electrical boxes and components,
- The electronic controller,
- The battery,
- The charger,
- The electrical motors,
- The cylinder rods and seals,
- The lifting chains.
Dry carefully the platform (compressed air, cloths...)
and lubricate the machine as indicated in paragraph
7.12 prior to returning it to service.
7.3 Maintenance and installation
of guide rings
Bushings
- Do not use a reamer or abrasives on teflon
coated bushings.
- Once the coating of the bushing is damaged,
it cannot be used and must be replaced.
- Coat the bushing, the pin and the bearing
surfaces with grease before their assembly.
Pin
- Any rough or damaged surface on the pin will
damage the teflon coating of the bushing which
will have to be replaced.
- Any rush or paint residue must be cleaned from
the pin before installation.
Bushings and pins
- When installing a pin, ensure the bushing and
the pin are properly aligned.
- Coat the inside diameter of the bushing with
clean grease before installing the pin.
- Pins have a chamfered or rounded end to
prevent the teflon coating on the bushing from
being damaged during pin installation.
Installation of bushing
Bushings must be inserted in their housing with an
appropriate driver with a smooth flat end (preferably
in soft steel).
The outside diameter of the bushing must be slightly
oiled to facilitate assembly.
Bushing, driver and housing must be correctly aligned
during assembly.
! CAUTION
! CAUTION
Bushing
Housing
Direction of installation
Pin
ð
