Introduction
This publication is designed for the benefit of JCB Distributor Service Engineers who are receiving, or have received, training by
JCB Technical Training Department.
These personnel should have a sound knowledge of workshop practice, safety procedures, and general techniques associated
with the maintenance and repair of hydraulic earthmoving equipment.
Renewal of oil seals, gaskets, etc., and any component showing obvious signs of wear or damage is expected as a matter of
course. It is expected that components will be cleaned and lubricated where appropriate, and that any opened hose or pipe
connections will be blanked to prevent excessive loss of hydraulic fluid and ingress of dirt. Finally, please remember above all
else
SAFETY MUST COME FIRST!
The manual is compiled in sections, the first three are numbered and contain information as follows:
1
=
General Information
- includes torque settings and service tools.
2
=
Care & Safety
- includes warnings and cautions pertinent to aspects of workshop procedures etc.
3
=
Routine Maintenance
- includes service schedules and recommended lubricants for all the
machine.
The remaining sections are alphabetically coded and deal with Dismantling, Overhaul etc. of specific components, for example:
A
=
Attachments
B
=
Body & Framework
...etc.
The page numbering in each alphabetically coded section is not continuous. This allows for the insertion of new items in later
issues of the manual.
Section contents, technical data, circuit descriptions, operation descriptions etc are inserted at the beginning of each
alphabetically coded section.
All sections are listed on the front cover; tabbed divider cards align directly with individual sections on the front cover for rapid
reference.
Where a torque setting is given as a single figure it may be varied by plus or minus 3%. Torque figures indicated are for dry
threads, hence for lubricated threads may be reduced by one third.
With the exception of slewing operations 'Left Hand' and 'Right Hand' are as viewed from the rear of the machine facing
forwards.
9803/8500
Issue 1
Summary of Contents for ROBOT 150
Page 2: ......
Page 21: ...5 2 Safety Decals cont d Section 2 Care and Safety 9803 8500 Section 2 5 2 Issue 2...
Page 77: ...Attachments Section A Section A 7 7 9803 8500 Issue 1 Backhoe...
Page 97: ...4 3 Section C Electrics 9803 8500 Section C 4 3 Issue 1 Alternator S213570...
Page 123: ...1 1 Section D Controls 9803 8500 Section D 1 1 Issue 1 Safety Restraint Bar S168160 1...
Page 125: ...2 1 Section D Controls 9803 8500 Section D 2 1 Issue 1 Throttle Controls S168150D...
Page 142: ...Hydraulics 9803 8500 Issue 1 4 1 4 1 Descriptions Section E Section E...
Page 145: ...Hydraulics 9803 8500 Issue 2 5 2 5 2 Descriptions Section E Section E...
Page 146: ...Hydraulics 9803 8500 Issue 2 5 3 5 3 Descriptions Section E Section E...
Page 149: ...Hydraulics 9803 8500 Issue 2 5 6 5 6 Descriptions Section E Section E...
Page 152: ...Hydraulics 9803 8500 Issue 1 5 9 5 9 Descriptions Section E Section E...
Page 163: ...10 1 Section E Hydraulics 9803 8500 Section E 10 1 Issue 1 Pumps 168150...
Page 165: ...10 3 Section E Hydraulics 9803 8500 Section E 10 3 Issue 1 Pumps 168030...
Page 167: ...10 5 Section E Hydraulics 9803 8500 Section E 10 5 Issue 1 Pumps 168160...
Page 175: ...11 1 Section E Hydraulics 9803 8500 Section E 11 1 Issue 2 Pumps 167750...
Page 179: ...13 1 Section E Hydraulics 9803 8500 Section E 13 1 Issue 1 Drive Motors 167720 S167720A...
Page 183: ...13 5 Section E Hydraulics 9803 8500 Section E 13 5 Issue 1 Drive Motors S243720 X X S243870...
Page 212: ...18 1 Section E Hydraulics 9803 8500 Section E 18 1 Issue 2 Valves S204980 X X 3 B A 4 2 1 5...
Page 215: ...20 1 Section E Hydraulics 9803 8500 Section E 20 1 Issue 1 Servo Joysticks S167960...
Page 217: ...20 3 Section E Hydraulics 9803 8500 Section E 20 3 Issue 1 Servo Joysticks 167950...
Page 221: ...23 3 Section E Hydraulics 9803 8500 Section E 23 3 Issue 1 Rams S167800...
Page 241: ...1 2 Section F Transmission 9803 8500 Section F 1 2 Issue 2 Tyres and Wheels 167861 167811...
Page 243: ...1 4 Section F Transmission 9803 8500 Section F 1 4 Issue 2 Tyres and Wheels 167851...
Page 253: ...2 1 Section K Engine 9803 8500 Section K 2 1 Issue 1 Removal and Replacement S167990...