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3 - 1
Service Schedules
EVERY 10 OPERATING HOURS OR DAILY
whichever occurs first, for the first 50 Operating Hours
only
Check (engine stopped)
1
Tightness of wheel bolts
EVERY 10 OPERATING HOURS OR DAILY
whichever occurs first
Clean
1
Machine generally, including cab interior
Check (engine stopped)
1
Generally for damage including ROPS/FOPS structure
2
Engine coolant level and condition
3
Fuel system for leaks and contamination
4
Hydraulic fluid level
5
Hydraulic system for leaks
6
Engine oil level and condition
7
Engine generally for leaks
8
Tyre pressures and condition
9
Windscreen washer level (if fitted)
10
Alternator belt tension (JCB Diesel engine only)
11
Fuel filter - drain if necessary (Peugeot engine only)
12
Seat belt condition and security
Check (Engine Running)
1
Warning lights extinguished
2
Operation of all electrical equipment
3
Exhaust for excessive smoke
4
Operation of all hydraulic services
Grease
1
Quickhitch pivot pins
AFTER THE FIRST 50 OPERATING HOURS ONLY
Change (Engine Stopped)
1
Engine oil and filter
2
Hydraulic fluid filter
3
Fuel filter - drain if necessary (JCB Diesel engine only)
Note:
The engine is supplied with "Running in" oil. This must
be changed together with engine oil filter after the first 50
operating hours. Failure to complete this could damage the
engine.
EVERY 50 OPERATING HOURS OR WEEKLY
whichever occurs first
Do the Daily jobs plus:
Check (Engine Stopped)
1
Oil cooler connections
2
Radiator hoses and condition
3
Alternator belt tension (Peugeot engine only)
4
Fuel filter - drain if necessary
Grease
1
Loader arm pivot points
2
Lift and compensating ram pivots
EVERY 100 OPERATING HOURS OR 2 WEEKLY
whichever occurs first
Do the Daily and 50 hour jobs plus:
Clean
1
Battery terminals
2
Quickhitch square locking peg housings
Check (Engine Stopped)
1
Condition of ram piston rods
2
Hoses and pipework for chafing and damage
3
Air cleaner hose security
4
Wiring for chafing
Change
1
Air filter outer element when operating in dusty
conditions
Oil
1
All linkage points
2
Hand throttle lever
3
Throttle pedal hinge bolt (if fitted)
Section 3
Routine Maintenance
9803/8500
Section 3
3 - 1
Issue 6*
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Summary of Contents for ROBOT 150
Page 2: ......
Page 21: ...5 2 Safety Decals cont d Section 2 Care and Safety 9803 8500 Section 2 5 2 Issue 2...
Page 77: ...Attachments Section A Section A 7 7 9803 8500 Issue 1 Backhoe...
Page 97: ...4 3 Section C Electrics 9803 8500 Section C 4 3 Issue 1 Alternator S213570...
Page 123: ...1 1 Section D Controls 9803 8500 Section D 1 1 Issue 1 Safety Restraint Bar S168160 1...
Page 125: ...2 1 Section D Controls 9803 8500 Section D 2 1 Issue 1 Throttle Controls S168150D...
Page 142: ...Hydraulics 9803 8500 Issue 1 4 1 4 1 Descriptions Section E Section E...
Page 145: ...Hydraulics 9803 8500 Issue 2 5 2 5 2 Descriptions Section E Section E...
Page 146: ...Hydraulics 9803 8500 Issue 2 5 3 5 3 Descriptions Section E Section E...
Page 149: ...Hydraulics 9803 8500 Issue 2 5 6 5 6 Descriptions Section E Section E...
Page 152: ...Hydraulics 9803 8500 Issue 1 5 9 5 9 Descriptions Section E Section E...
Page 163: ...10 1 Section E Hydraulics 9803 8500 Section E 10 1 Issue 1 Pumps 168150...
Page 165: ...10 3 Section E Hydraulics 9803 8500 Section E 10 3 Issue 1 Pumps 168030...
Page 167: ...10 5 Section E Hydraulics 9803 8500 Section E 10 5 Issue 1 Pumps 168160...
Page 175: ...11 1 Section E Hydraulics 9803 8500 Section E 11 1 Issue 2 Pumps 167750...
Page 179: ...13 1 Section E Hydraulics 9803 8500 Section E 13 1 Issue 1 Drive Motors 167720 S167720A...
Page 183: ...13 5 Section E Hydraulics 9803 8500 Section E 13 5 Issue 1 Drive Motors S243720 X X S243870...
Page 212: ...18 1 Section E Hydraulics 9803 8500 Section E 18 1 Issue 2 Valves S204980 X X 3 B A 4 2 1 5...
Page 215: ...20 1 Section E Hydraulics 9803 8500 Section E 20 1 Issue 1 Servo Joysticks S167960...
Page 217: ...20 3 Section E Hydraulics 9803 8500 Section E 20 3 Issue 1 Servo Joysticks 167950...
Page 221: ...23 3 Section E Hydraulics 9803 8500 Section E 23 3 Issue 1 Rams S167800...
Page 241: ...1 2 Section F Transmission 9803 8500 Section F 1 2 Issue 2 Tyres and Wheels 167861 167811...
Page 243: ...1 4 Section F Transmission 9803 8500 Section F 1 4 Issue 2 Tyres and Wheels 167851...
Page 253: ...2 1 Section K Engine 9803 8500 Section K 2 1 Issue 1 Removal and Replacement S167990...