3 - 2
Service Schedules (cont'd)
EVERY 250 OPERATING HOURS OR MONTHLY
whichever occurs first
Do the Daily to 100 hour jobs plus:
Clean
1
Air cleaner dust valve
2
Radiator matrix
3
Hydraulic tank breather
Check (Engine stopped)
1
Tightness of wheel bolts
Check (Engine running)
1
Exhaust system security
2
Exhaust for excessive smoke
3
Cooling system for leaks
4
Throttle system and control pedal
5
Transmission operation
6
Operation of all hydraulic services
7
Operation of control isolation
8
Parking brake operation
9
Operation of electrical system
10
Operation of attachments
Change (Engine Stopped)
1
Engine oil and filter
2
Fuel filter element (JCB Diesel engine only)
EVERY 500 OPERATING HOURS OR 6 MONTHLY
whichever occurs first
Do the Daily to 250 hour jobs plus:
Check (Engine Stopped)
1
Engine and pump mounting bolts for tightness
2
Pivot pins and bushes
3
Drive chain case oil levels
4
Hydraulic motor mounting bolts
5
Battery charge and condition
6
Valve clearances (JCB Diesel engine only)
Change
1
Hydraulic fluid filter(s)
2
Fuel filter element (Peugeot engine only)
3
Air filter outer element
EVERY 1000 OPERATING HOURS OR YEARLY
whichever occurs first
Do the Daily to 500 hour jobs plus:
Check (Engine Stopped)
1
Tighten cylinder head bolts (JCB Diesel engine only)
2
Engine cam belt - condition (Peugeot engine only)
3
Drive chain tension
Check (Engine Running)
1
Idling speed
2
Maximum governed speed
3
Pulled down speed
4
Compression
5
M.R.V. pressure
6
A.R.V. pressure
7
Drive pump pressure
8
Transmission stall pressure
EVERY 2000 OPERATING HOURS OR 2 YEARLY
whichever occurs first
Do the Daily to 1000 hour jobs plus:
Clean
1
Engine injectors (and test)
Check (Engine Stopped)
1
Valve clearances (Peugeot engine only)
2
Wheel hub and hydraulic motor bearing clearance,
replace as necessary
Change
1
Air filter inner element
2
Hydraulic fluid - sample/change (clean suction strainer)
3
Engine coolant
4
Engine cam belt (Peugeot engine only)
5
Drive chain case oil
Section 3
Routine Maintenance
9803/8500
Section 3
3 - 2
Issue 6*
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Summary of Contents for ROBOT 150
Page 2: ......
Page 21: ...5 2 Safety Decals cont d Section 2 Care and Safety 9803 8500 Section 2 5 2 Issue 2...
Page 77: ...Attachments Section A Section A 7 7 9803 8500 Issue 1 Backhoe...
Page 97: ...4 3 Section C Electrics 9803 8500 Section C 4 3 Issue 1 Alternator S213570...
Page 123: ...1 1 Section D Controls 9803 8500 Section D 1 1 Issue 1 Safety Restraint Bar S168160 1...
Page 125: ...2 1 Section D Controls 9803 8500 Section D 2 1 Issue 1 Throttle Controls S168150D...
Page 142: ...Hydraulics 9803 8500 Issue 1 4 1 4 1 Descriptions Section E Section E...
Page 145: ...Hydraulics 9803 8500 Issue 2 5 2 5 2 Descriptions Section E Section E...
Page 146: ...Hydraulics 9803 8500 Issue 2 5 3 5 3 Descriptions Section E Section E...
Page 149: ...Hydraulics 9803 8500 Issue 2 5 6 5 6 Descriptions Section E Section E...
Page 152: ...Hydraulics 9803 8500 Issue 1 5 9 5 9 Descriptions Section E Section E...
Page 163: ...10 1 Section E Hydraulics 9803 8500 Section E 10 1 Issue 1 Pumps 168150...
Page 165: ...10 3 Section E Hydraulics 9803 8500 Section E 10 3 Issue 1 Pumps 168030...
Page 167: ...10 5 Section E Hydraulics 9803 8500 Section E 10 5 Issue 1 Pumps 168160...
Page 175: ...11 1 Section E Hydraulics 9803 8500 Section E 11 1 Issue 2 Pumps 167750...
Page 179: ...13 1 Section E Hydraulics 9803 8500 Section E 13 1 Issue 1 Drive Motors 167720 S167720A...
Page 183: ...13 5 Section E Hydraulics 9803 8500 Section E 13 5 Issue 1 Drive Motors S243720 X X S243870...
Page 212: ...18 1 Section E Hydraulics 9803 8500 Section E 18 1 Issue 2 Valves S204980 X X 3 B A 4 2 1 5...
Page 215: ...20 1 Section E Hydraulics 9803 8500 Section E 20 1 Issue 1 Servo Joysticks S167960...
Page 217: ...20 3 Section E Hydraulics 9803 8500 Section E 20 3 Issue 1 Servo Joysticks 167950...
Page 221: ...23 3 Section E Hydraulics 9803 8500 Section E 23 3 Issue 1 Rams S167800...
Page 241: ...1 2 Section F Transmission 9803 8500 Section F 1 2 Issue 2 Tyres and Wheels 167861 167811...
Page 243: ...1 4 Section F Transmission 9803 8500 Section F 1 4 Issue 2 Tyres and Wheels 167851...
Page 253: ...2 1 Section K Engine 9803 8500 Section K 2 1 Issue 1 Removal and Replacement S167990...