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horiba HU-200TB-W SS-120-W, Instruction Manual

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horiba HU-200TB-W SS-120-W Instruction Manual Download Page 77

 Maintenance

65

Replacing the wiper of the automatic cleaner

The wiper of the automatic cleaner is made of silicone rubber. As the wiper will gradually
change its size if the number of cleaning times increases, replace it as necessary.
Replace it about once a year for the automatic cleaner.

Replacing procedure

1.

Stop the sample water and remove the automatic cleaner. 

2.

Loosen the setscrew securing the wiper support.

3.

Turn the wiper support counterclockwise and replace the wiper.

4.

Attach a new wiper, then turn the wiper support until it stops.

5.

Lightly tighten the setscrew to prevent the wiper support from coming loose.

Note

The deterioration of a wiper varies depending on the sampling water. Replace it as necessary.

Do not tighten the setscrew too tightly.

WARNING

Unexpected operation of the unit may result in damage to the unit or an injury. Be sure to turn OFF the 
power when replacing any parts.

Allen wrench

Setscrew

Wiper support

Wiper

Summary of Contents for HU-200TB-W SS-120-W

Page 1: ...Turbidity meter HU 200TB W SS 120 W Instruction Manual CODE GZ0000361148F ...

Page 2: ...he following cases none of the warranties set forth herein shall be extended Any malfunction or damage attributable to improper operation Any malfunction attributable to repair or modification by any person not authorized by HORIBA Advanced Techno Co Ltd Any malfunction or damage attributable to the use in an environment not specified in this manual Any malfunction or damage attributable to violat...

Page 3: ...012 19 EU and or waste batteries and accumulators under the Directive 2006 66 EC in the European Union The symbol might be put with one of the chemical symbols below In this case it satisfies the requirements of the Directive 2006 66 EC for the object chemical This product should not be disposed of as unsorted household waste Your correct disposal of WEEE waste batteries and accumulators will cont...

Page 4: ...its are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cau...

Page 5: ...result in death or serious injury This is to be limited to the most extreme situations This indicates a potentially hazardous situation which if not avoided could result in death or serious injury This indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices Description of what should be done or wh...

Page 6: ...ike install an arrester on the output side and receiving instrument side of the converter Electric shock hazard Be sure to check that no electric power is supplied before starting the procedure Electric shock hazard Be sure to ground the grounding terminal The ground resistance should be 100 or less To connect any load exceeding the contact capacity or any induction load e g motor pump be sure to ...

Page 7: ...e operation of this equipment at any voltage outside the rated range may cause damage It is recommended that the fluctuations in power supply voltage fall within a range of 10 Take care about the load connecting to the normally closed relay contacts of the R1 and R2 which are closed when power is turned OFF If a corrosive gas is present in the installation environment supply clean instrument air f...

Page 8: ...fer for information Tip This indicates reference information Term definition This document uses the following terms as defined Term Definition Long press To hold down the object until the lamp lights or the display changes Flash To flicker quickly several times and the setting is established Clear water Water for zeroing which is clear and regarded as zero relatively It is called zero water in cal...

Page 9: ...ent 11 Converter 11 Detector 11 Installation method 12 Installing the converter 12 Installing the detector 13 Piping 14 Flow 14 Schematic flow of optional rack 14 Sampling 16 sampling pump 16 Wire connection 18 Power supply 19 Contact output R1 to R3 20 Failure output 21 Range output 22 Control output for automatic zero calibration AC power supply voltage output 23 Connecting the transmission outp...

Page 10: ...ing the desiccant 64 Replacing the wiper of the automatic cleaner 65 Replacing the motor of the automatic cleaner 66 Troubleshooting 67 Problems with measurement 67 Measurements exceeding the measurement range 68 Error codes 69 Description of error codes 69 Data 70 Specifications 70 Converter 70 Detector 73 Option 74 Parts list 75 Consumables 75 Measurement principle 76 Stability time and level fo...

Page 11: ... calibration solution 79 Formazin 4000 NTU 79 Kaolin standard solution 80 Option 81 Liquid span bottle 81 Turbidity sampling system 82 Disposing of the instrument 84 Display of turbidity meter 86 Quick reference appendix 88 ...

Page 12: ......

Page 13: ...e can also be set for the contact output If an automatic cleaner is installed the soiled inner surface of the cell which could interfere with measurements can be automatically cleaned In addition an optional automatic zero calibration function has the software and control output as standard features and these can be operated by installing an external electric ball valve and a solenoid valve The op...

Page 14: ... for automatic calibration Calibration log memory Can be measured without any difference between each machine by calling up detector specific data Key seat with superior operability Detector Near infrared LED light source and two detectors that can eliminate fluctuations in the light source Long life near infrared LED light source 90 degree transmission scattering method with reduced stray lights ...

Page 15: ...Solid span bottle Kaolin standard solution 10000 mg L 500 mL Kaolin standard solution 5 degrees 500 mL Formazin standard solution 4000 NTU 500 mL PSL 100 degrees 100 mL Option Optional parts for installation Overflow tank Filter for zero calibration Piping kit 50 A pole stand Built in standard stand for the manual valve type sampling piping Standard stand with an automatic zero calibration functio...

Page 16: ... 9 mm to 11 5 mm in diameter can be used Purge air is sent through this inlet to prevent internal corrosion Normally no connection is required Conduit Cover This cover is used for outdoor installation Front cover Purge air inlet Screw cap When the two screw caps are removed the front case screws appear When the four screws are removed the front case can be opened Front case screw Six operation key...

Page 17: ...lystyrene Latex mg L Kaolin Unit of SS concentration TURB Turbidity Unit of degree Detector terminal Power terminal Contact input terminal RS 485 terminal Fuse box Power switch Contact output terminal Contact output terminal Transmission output terminal Electric ball valve control output M4 Abnormality alarm output terminal Solenoid valve control output terminal ...

Page 18: ...er attached Diagram showing the automatic cleaner detached Cleaner cover Cleaner locking screw Sample outlet Desiccant holder Sample inlet Automatic cleaner cable Detector connector Cleaner connector Left cover Window cover O ring Right cover U bolt 2 sets ...

Page 19: ...ations measure the span by inserting the calibration jig in zero water instead of the span solution Before insertion shake and mix the calibration bottle well Note If Kaolin solution with a low turbidity is sealed the turbidity is more likely to vary due to Kaolin adhering to the wall surfaces of the bottle In order to avoid this use a solution with a turbidity of 5 degrees or more For span calibr...

Page 20: ...item Any change that was previously made to any setting is canceled Hold down Holding down this key in the hold mode will select the meas mode HOLD Hold down Holding down this key in the meas mode will select the hold mode Holding down this key in the hold mode will select the meas mode CAL Hold down Hold down this key until the CAL indicator turns ON This activates the calibration mode Used to ch...

Page 21: ...ration command is being input externally EXT2 indicator Turns ON when contact input such as the cleaning signal is received CLN indicator Turns ON when the cleaning output contact signal is output FAIL indicator Turns ON when the FAIL contact signal is output When the FAIL is output the power for the relay coil is cut SYSTEM ERROR indicator Turns ON when system error E 90 E 91 or E 92 occurs SENSO...

Page 22: ...ring measurement This menu allows you to set change values while checking the display during measurement Press Hold mode Setup menu Cal menu User check menu Refer to page 56 Refer to page 53 Refer to page 38 Turbidity calibration This menu performs zero calibration and span calibration of the detector Measurement output hold The processing of the setup menu cal menu and user check menu can be perf...

Page 23: ...t and corrosive gases are not present The influence of electromagnetic fields is rare The altitude is 2000 m at maximum The range of power supply voltage fluctuation is within 10 of the rated voltage Detector Sensors can be checked and maintained Spilled water does not adversely affect the location Utilities are available for zero water Measured liquids should be those that will not damage the por...

Page 24: ...od Installing the converter The HU 200TB W can be installed on a pole 50 A or a wall Spaces for opening the front case are required Installation on a pole Installation on a wall Unit mm 120 50 270 Unit mm 220 71 Slotted hole of 4 10 11 ...

Page 25: ...ng the removed the automatic cleaner option temporarily A trace amount of water droplets will spill from the pressure relief hole of the automatic cleaner Use a tube to lead these water droplets to an appropriate place An M5 female screw for mounting a joint is provided Connect the commercial quick connector joint M5 4 mm M5 6 mm to the tube If no internal pressure is applied this step is not nece...

Page 26: ...ree valves which are V 3 for sample water V 5 for zero water and V 4 for drain in the forward direction of valve V 1 Moreover for sample water that may easily contaminate piping it is recommended that you provide air piping so that the sampling piping can be cleaned from the opposite direction Install a check valve for the air pipeline to prevent reverse flow If tap water is used for zero water an...

Page 27: ...tion 15 In line automatic zero calibration Overflow tank manual zero calibration Overflow tank automatic zero calibration BV4 BV6 MV BV7 BV2 SV BV1 BV5 BV6 BV7 BV2 BV3 BV1 BV8 BV4 SV BV6 BV7 BV2 MV BV1 BV8 BV4 ...

Page 28: ...r way that a large flow rate of sample is carried to a overflow tank and the falling sample from the overflow tank is provided to the detector When the pump is stopped the sampling piping becomes empty due to reverse flow To prevent this provide a check valve Flow rate of sample water The flow rate of the sample water of tap water etc can be reduced by switching to the in line measurement In this ...

Page 29: ...dity In order to avoid this minimize the influence by sampling at as constant a flow rate as possible or by increasing the flow rate Note If the automatic cleaner is operated while the inlet outlet valve for the detector filled with water is closed the automatic cleaner will be damaged If the automatic cleaner is provided do not seal the detector Tip It is recommended that pressurized air can be u...

Page 30: ... for the front case and terminal blocks will not drop off by mechanical stopper Turn the screws until they are pushed up by spring force for connecting round terminal If water droplets are on the case wipe them before opening the case Tip Raise up or remove the black plastic terminal cover hinged on the terminal block for wiring RS 485 terminal Contact input terminal M3 5 Power terminal M4 Detecto...

Page 31: ...tage fall within a range of 10 As illustrated below connect the power cable and the grounding cable Instructions for grounding Separate this grounding from any other grounding for electric equipment such as the motor WARNING If there is a possibility of a lightning strike install an arrester on the output side and receiving instrument side of the converter Electric shock hazard Be sure to check th...

Page 32: ...he power terminal by pulling it forward and raising it or by detaching the hinge Contact capacity Tip Set an assignment of the contact in the hold mode For each contact a function can be assigned from among the upper lower limit during cleaning during calibration hold state at the completion of cleaning and at the completion of calibration Resistance load R1 R2 Within 250 V AC 3 A or 30 V DC 3 A R...

Page 33: ...act is opened and the CF NCF contact is short circuited When the power supply is disconnected the CF NOF contact is short circuited WARNING To connect any load exceeding the contact capacity or any induction load e g motor pump be sure to use a power relay When normal Abnormal condition FAIL occurrence Power OFF CF NOF Opened Closed Closed CF NCF Closed Opened Opened NOF FAIL CF NCF ...

Page 34: ...ion output 2 zero and span values However it is recommended that you set the lowest value for range 1 and a larger span value for the rest of the ranges sequentially Although a maximum of four transmission ranges can be set if only two ranges are set switched from one to the other only RNG1 is monitored If a contact is to be switched using the external contact input signals from EXT3 and EXT4 RNG1...

Page 35: ... that it is normally closed power is OFF and is opened when it is energized The solenoid valve is opened in the automatic zero calibration and manual zero calibration modes Note The voltage for AC power output is the same as that to be supplied to the converter Check that the power supply specification for the solenoid valve and electric ball valve is the same as the voltage to be supplied to the ...

Page 36: ...ectric wire is 2 mm2 AWG14 max For the transmission output cable use a shielded cable Note The maximum load resistance of the transmission output is 900 WARNING If there is a possibility of a lightning strike install an arrester on the output side and receiving instrument side of the converter OUT1 Transmission output OUT2 Transmission output ...

Page 37: ...operation type setting page 46 EXT3 EXT4 Range switchover command input for transmission output 2 from a maximum of four ranges Cancels the automatic range changeover for transmission output 2 and activates manual switching Specifically refer to Transmission output 2 range fixed automatic changeover setting page 44 Note The contact input impedance should be within 100 When contact input 1 is short...

Page 38: ...ate the cable strip 11 mm of the coating from the tip of the cable and connect it to the terminal Connect a terminating resistor Rt 120 to the terminal device of the RS 485 communication line RS 485 communication conditions The RS 485 communication conditions are shown below Reference For details on communications refer to the separately bound instruction manual for communication specifications RS...

Page 39: ...the following terminals Connecting the automatic cleaner cable The automatic cleaner is connected to the detector using an exclusive use connector If the automatic cleaner is not used place the cover on the connector on the detector side to prevent the connector from becoming wet 1 Power supply 12 V 2 Power supply 0 V 3 Communication 4 Communication 5 Grounding 1 2 3 4 5 1 Brown 2 Red 3 Orange 4 Y...

Page 40: ... Entering the setup menu page 38 Note Before starting operation be sure to set the items grayed out in the following table When Kaolin is selected set the item of Selection of turbidity unit or SS unit mg L for Kaolin When an automatic zero calibration function option is provided set the item of Automatic zero calibration setting page 41 When a cleaner option is provided set the item of Cleaning o...

Page 41: ...ion are installed Set to no when the automatic zero calibration function is not available or to stop the function yES no no 41 tyPE Setting of automatic zero calibration start method Select the combined operation of the internal timer and the external command for automatic zero calibration nor or And trg or 41 CyCLE Automatic zero calibration cycle setting Specify the calibration cycle in hours wh...

Page 42: ...output delay time setting Specify the delay time in seconds from when an alarm or hold state occurs until a contact is output Note This is displayed when 1 tyPE is set to AL or HoLd 0 to 600 s 0 42 1 CLn t Output type setting for cleaning Specify the cleaning output type Note This is displayed when 1 tyPE is set to CLn CLn trg CLn 42 1 CAL t Output type setting for calibration Specify the calibrat...

Page 43: ...f sub display depends on which ever 10 00 1 100 0 2 or 1000 3 in C tgt of Cur1 is selected 1 0 00 to 11 00 0 00 44 2 0 0 to 110 0 0 0 3 0 to 2200 0 rng S Span point value setting for transmission output 1 Specify the value at the span point 20 mA of transmission output 1 Note The item of sub display depends on which ever 10 00 1 100 0 2 or 1000 3 in C tgt of Cur1 is selected 1 0 00 to 11 00 10 00 ...

Page 44: ... 1000 45 Cur2 b 100 0 Cur2 c 50 0 Cur2 d 10 00 CLn Cleaning operation setting 45 CLn Automatic cleaner operation setting If you do not want to activate the cleaner or there is not a cleaner set no In this case the cleaner will be operated by the test mode yES no no 45 tyPE Cleaning operation type setting Specify the way to start cleaning with a internal timer or a combination of external command N...

Page 45: ...ogic of the calibration hold command is reversed yES no no 46 Ein2 External input 2 cleaning hold 47 tyPE Selection of command by contact cleaning hold command When external input 2 is a cleaning command tyPE of Cleaning operation setting is set to or And or trg if this contact is closed automatic cleaning and its associated operations will be started Note The following display cannot be changed W...

Page 46: ...check Meas mode Setup menu If non is selected from the S diSP setting items nothing is displayed in the sub display section after returning to the meas mode Control value setup screen Screen displaying the number of days elapsed since the latest zero calibration Changes the value Cleaning check screen Moving average check setup screen Cleaning operation check screen display example when or is set ...

Page 47: ... _ _ _ indicates that a relay is not used When AL is set Control value setup screen Displays the upper lower limit setting value for turbidity The set value can be changed Note The setting range changes with the position of the decimal point 0 00 to 10 00 0 0 to 100 0 0 to 2000 degrees Delay time screen Displays or is used to specify the delay time in seconds 0 to 600 s When HoLd is set Relay sett...

Page 48: ...n yES is set in CLn When nor or or And is set in tyPE Cleaning operation wait time screen Displays the time until the next cleaning is started in a format of hours minutes seconds When the automatic cleaner is used the countdown of the cleaning cycle timer can be checked Note If the time is 10 hours or longer it is shown in a format of hours minutes When trg is set Cleaning operation type Indicate...

Page 49: ...he number of elapsed days after the last zero calibration Note The time counts up every two hours while the system is energized The time is not measured while the power is off When yES is set in CAL Automatic calibration wait time screen Displays the time until the next calibration is started in a format of hours minutes seconds Moving average count check setup screen damping factor Moving average...

Page 50: ...s to display a desired item on the sub display 5 Press ENT Tip Once the system has entered the hold menu a measured value changes while a transmission signal is maintained in a hold state according to the specified method Press down the HOLD or ESC to return to the meas mode Note Although the displayed value changes when the HOLD indicator is lit the transmission output will be held at the value s...

Page 51: ... signal is in a hold state To cancel the hold state it is necessary to return to the meas mode Note This is displayed when A rEt is set to yES 1 to 24 h Transmission hold cancellation time setting This setting allows you to maintain the transmission hold state until the measured value is stabilized after the hold mode has been switched to the meas mode Set the time in seconds until the maintained ...

Page 52: ...play the area outside the measurement range when a value exceeds the display range yES Enables the range cut For fixed decimal point When a value exceeds the maximum value of each display range the value is fixed at the maximum value and starts blinking Fixed decimal point range The value is fixed to 10 00 100 0 or 1000 For the automatic decimal point shift Refer to the following table no Disables...

Page 53: ...the meas mode after the manual automatic zero calibration span calibration or valve operation from the user check menu 60 to 600 s Stability level setting during automatic calibration This value is used to compare the instantaneous and average values of turbidity Zero calibration is performed if the difference is constantly below the zero stability level for the zero stability time 0 01 to 0 05 St...

Page 54: ...PE is set to AL Hi Lo Selection of decimal point position range for alarm setting value Select the optimal position of the decimal point range for the alarm settings Note This is displayed when 1 tyPE is set to AL 10 00 100 0 1000 Alarm value setting Specify the alarm value The default value is reset to 2 000 or 10 00 according to the selected range Note This is displayed when 1 tyPE is set to AL ...

Page 55: ...egarded as FAiL When the FAiL is set to be output it is output if the measured value exceeds the following value When the range cut is enabled PSL 100 0 degree Formazin 2000 degree Kaolin 1000 degree When the range cut is disabled PSL 110 0 degree Formazin 2200 degree Kaolin 1100 degree yES no Setting of FAiL output when a calibration error occurs Calibration error is regarded as FAiL Specify yES ...

Page 56: ...t Note The item of sub display depends on which ever 10 00 1 100 0 2 or 1000 3 in C tgt of Cur1 is selected 1 0 00 to 11 00 2 0 0 to 110 0 3 0 to 2200 Span point value setting for transmission output 1 Specify the value at the span point 20 mA of transmission output 1 Any value within the range can be set Note The item of sub display depends on which ever 10 00 1 100 0 2 or 1000 3 in C tgt of Cur1...

Page 57: ...d point For example if the cleaning time is set to 20 seconds the cleaning operation ends in one stroke of the reciprocating motion If it is set to 40 seconds it ends in two strokes of the reciprocating motion If a cleaning command is a trigger the cleaning operation is performed for the specified cleaning time per trigger Cleaning operation continues while trigger signals are continuously input I...

Page 58: ...Setting of retention time for transmission output hold after completion of cleaning Specify the hold retention time in seconds after the completion of the cleaning for the specified extended time Note When CLn is set to no the hold retention time is effective for the test cleaning 60 to 600 s External input 1 calibration hold Selection of command by contact calibration hold command When external i...

Page 59: ...g operation setting is set to nor internal timer only HoLd is displayed When tyPE of Cleaning operation setting is set to or And or trg CLn is displayed CLn HoLd Setting for reversing the logic of hold command cleaning hold command When the cleaning start is set to nor the logic of the cleaning hold command is reversed no Contact is closed when a cleaning command is issued yES Contact is opened wh...

Page 60: ...s depend on the relay assignment are grayed The items marked with a check are available for display as options R1 R2 R3 Item Options Contact output type setting non AL HoLd CLn CAL Control direction setting Selection of decimal point position range for alarm setting value Alarm value setting Contact output delay time setting Output type setting for cleaning Output type setting for calibration ...

Page 61: ...occurs when the value exceeds the upper limit Lo the action occurs when the value falls below the lower limit SEt Control value setting 0 00 degrees to 10 00 degrees 0 0 degrees to 100 0 degrees 0 degrees to 2000 degrees dt Delay time setting 0 s to 600 s HoLd Output in a hold state When the measured value is in a hold state an alarm is output ON after the delay time When the hold state is cancell...

Page 62: ...r cleaning E 90 to E 92 Opened ON Hold after cleaning When normal ON 3 Closed OFF Latest value Preset value E 80 to E 85 OFF E 90 to E 92 OFF Opened ON During calibration When normal ON 4 Closed OFF E 80 to E 85 Calibration is completed when any of the E 80 to 85 errors occurs and the system is switched to the meas mode E 90 to E 92 ON OFF ON OFF Opened ON Latest value Preset value Hold after cali...

Page 63: ...ernal command is ON 4 Measurement value trg Started by external trigger No setting ON for 2 s 4 Measurement value no No setting No setting 4 Measurement value 1 When the Automatic cleaner operation setting setup menu is set to yES the cleaning operation is performed according to the specified method Cleaning is not performed when it is to be started during zero calibration 2 The CLn contact is out...

Page 64: ...ement value trg Started by external trigger No setting ON for 2 s 4 Measurement value no No setting No setting 4 Measurement value 1 When the Automatic zero calibration setting setup menu is set to yES the calibration operation is performed according to the specified method Zero calibration is not performed when it is to be started during cleaning 2 The CAL contact is output for the specified hold...

Page 65: ...the hold mode This section describes the method of entering the cal menu from the hold mode 1 In the meas mode hold down HOLD until the HOLD indicator turns ON 2 Press to display CAL on the main display 3 Press ENT 4 Press to display a desired item on the sub display 5 Press ENT Cal menu An external valve is required for automatic zero calibration Display of various calibration types Hold mode Mea...

Page 66: ...rence Refer to Span calibration page 61 Span Span calibration Adjust the current value to the turbidity of the standard solution The measured value of the span calibration liquid is displayed and a coefficient is displayed in the sub display area Press to calibrate span and press ENT to finish span calibration A measured value changes in proportion to the coefficient Adjust the coefficient so that...

Page 67: ...value or the value of other instrument The coefficient on the sub display will be blinking and ready to be changed by 0 001 to 5 000 1 000 Automatic zero calibration Note When an automatic zero calibration function option is provided specify Automatic zero calibration setting page 41 Reference Refer to When automatic zero calibration function option is provided page 60 Zero Automatic zero calibrat...

Page 68: ...ize the settings Entering the user check menu 1 In the meas mode hold down HOLD until the HOLD indicator turns ON 2 Press to display USr on the main display 3 Press ENT 4 Press to display a desired item on the sub display 5 Press ENT User check menu Display of various check Meas mode Hold mode Hold down HOLD or Hold down ESC Hold down HOLD ...

Page 69: ...d ENT ON OF switching Note When the system enters this mode the contact output is set to OFF FAIL output check screen The ON OFF status of FAIL can be checked When a FAIL occurs the coil current of the relay is cut off The current flows through the coil of the relay in a normal state Range contact output 1 check screen The ON OFF status for range contact output 1 can be checked Range contact outpu...

Page 70: ...to the transmission output Note Select the current output with Connect the transmission output to an external recorder or ammeter and check for errors Transmission output check screen 21 mA output check 21 mA is output to the transmission output Note Select the current output with Connect the transmission output to an external recorder or ammeter and check for errors External contact input check E...

Page 71: ...en running zero water be careful of the formation of air bubbles Turbidity might increase due to contamination in the piping path For sample water with a high salt content it may be necessary to use filtered water of the same salt content as zero water Zero calibration procedure Perform the following steps in the meas mode Zero calibration can be performed commonly for any turbidity standard subst...

Page 72: ...e stability time in the setup menu However if the criteria are too strict zero calibration may not be completed within the specified time and an error may also occur Adjust the stability level and time so that the system can make the optimum judgment for zero calibration By setting the cycle for the automatic zero calibration zero calibration can automatically be performed at the specified interva...

Page 73: ...ibration cannot be performed according to that value To use a Liquid span bottle attach it to a turbidity meter already calibrated with a turbidity standard substance beforehand Then test the measured value that is indicated at this point From the next time perform span calibration with reference to this value The span solution components are refined Kaolin a trace amount of dispersant sodium pyro...

Page 74: ... 0 9 of the recording full scale range and make it by dilution How to dilute concentrated solution with water for any span solution Any span solution from Kaolin 10000 degrees Span solution A degree Take A 10 mL of Kaolin 10000 degrees solution and fill up to 1 L by water For the example A 50 Take 5 mL 50 10 of Kaolin 10000 degrees solution and fill up to 1 L by water Reference For the calibration...

Page 75: ...ess ENT to display the span coefficient input screen 10 Adjust the coefficient so that the turbidity measured matches the turbidity of span solution Then press ENT to set it During span coefficient input the numerical value continues blinking After the coefficient is set return to the span calibration mode 11 Hold down ESC to return to the meas mode SS adjustment Coefficient setting menu When the ...

Page 76: ...ent the outlet of a filter for zero turbidity from coming in contact with the sample water Keep the valve closed during measurement If the amount of filtration decreases replace the filter with a new one Note Before replacing the filter be sure to decompress the filter housing completely Replacing the desiccant The inside of the detector must be dry at all times If the inside of the detector is in...

Page 77: ...sen the setscrew securing the wiper support 3 Turn the wiper support counterclockwise and replace the wiper 4 Attach a new wiper then turn the wiper support until it stops 5 Lightly tighten the setscrew to prevent the wiper support from coming loose Note The deterioration of a wiper varies depending on the sampling water Replace it as necessary Do not tighten the setscrew too tightly WARNING Unexp...

Page 78: ... reverse order 7 Attach the connector of the motor 8 Perform a test operation of the automatic cleaner to check the movement refer to Cleaning test motion screen page 36 9 Check all the screws in each section for looseness 10 Wipe off any dirt on the O ring place the cover on the O ring then tighten the screws Note When screwing a stainless steel bolt into a resin female screw turn the bolt with y...

Page 79: ...alibration was not performed properly Perform zero calibration with clean water Measured value does not vary Commands are in a hold state Cancel the hold mode to set operation to the meas mode The cell is empty Supply the sample water Value of zero water is high during calibration The detector is soiled Remove any dirt from the detector The detector is faulty Contact us Abnormal operation Substrat...

Page 80: ...se Remedial action Blinking display outside the measurement range Concentration of the sample water is high If the measured value of zero water is normal the measurement is outside the range No remedial action is possible Concentration of the sample water is low For a measurement of water that is close to transparent it is possible that a negative value is obtained Perform zero calibration again I...

Page 81: ...riteria for stability of zero calibration are too strict calibration may not be performed Adjust to the optimum stability level and time E 80 Sensor connection error Detector and converter are disconnected Check the wire connection between the detector and converter The connection of the detector is always monitored If connection is made under normal conditions this error goes off Sensor cable con...

Page 82: ...ge point of the span calibration value is within 2 of the span calibration value or 0 04 degrees whichever is larger Accuracy Within 2 of reading Transmission output Number of current outputs 2 Output type 4 mA to 20 mA DC input output isolation type Load resistance 900 max Linearity Within 0 08 mA limited to the current linearity Repeatability Within 0 02 mA limited to the current repeatability E...

Page 83: ...ct type Open collector no voltage a contact Condition ON resistance 100 max Open circuit voltage 24 V DC Short circuit current 12 mA DC max Contact function EXT1 Switchable between automatic zero calibration command and transmission hold EXT2 Switchable between cleaning command and transmission hold EXT3 EXT4 Selection command from four ranges using 2 bit contacts Communication function Type RS 48...

Page 84: ...tive EN50581 EMC Immunity Industrial electromagnetic environment Electrostatic discharge IEC61000 4 2 Electromagnetic radiation radio frequency field IEC61000 4 3 Electric fast transient burst IEC61000 4 4 Serge IEC61000 4 5 Conduction obstruction induced by radio frequency IEC61000 4 6 Voltage dip short time blackout voltage variation IEC61000 4 11 Emission Class A Radiation obstruction CISPR 11 ...

Page 85: ...be Data transfer RS 485 communication with converter Sample water temperature 0 C to 45 C no freezing Sample water pressure 0 MPa to 0 3 MPa Material of liquid contact section PVC SUS316 FKM silicon hard glass EPDM Cable length Standard accessory cable 5 m Installation Screwing bore size Rc3 4 Power supply 12 V DC supplied from HU 200TB W converter External dimensions 131 mm W 450 mm H 224 mm D ex...

Page 86: ...Pressure 0 02 MPa to 0 3 MPa Zero water condition Temperature 0 C to 45 C no freezing Pressure Zero filter Provided 0 1 MPa to 0 75 MPa Not provided 0 02 MPa to 0 75 MPa Overflow tank Provided Overflow tank is provided for the sample water line for removing air bubbles Material of liquid contact section PVC Not provided In line measurement is performed for the sample water without removing air bab...

Page 87: ...S KA50 Kaolin 50 degrees 500 mL 3200317292 SS KA200 Kaolin 200 degrees 500 mL 3200317291 Span stock solution SS NTU Formazin 4000 NTU 500 mL 3200315315 SS MG Kaolin 10000 mg L 500 mL 3200302555 SS D PSL 100 degrees 100 mL 3200317715 Span bottle SS SP Liquid span bottle 3200311442 Replacement part Zero filter Sterapore K for replacement 3200317006 Wiper Wipers for cleaner and automatic cleaner 3200...

Page 88: ... are defined as follows S T is calculated according to the obtained signal This S T has the effect of eliminating the damping of light caused by variations in the light sources variations in the detectors and local contamination The S T obtained during zero water measurement is stored as S0 T0 S T S0 T0 is a relative value It is multiplied by the coefficient and is span calibrated to obtain a stan...

Page 89: ...e from S T S0 T0 to a turbidity Standard function of Formazin Turbidity of Formazin 2000 Standardized S T 0 0 2 0 4 0 6 0 8 1 1 0 9 0 8 0 7 0 6 0 5 0 4 0 3 0 2 0 1 0 Inverse function of Formazin 0 0 2 0 4 0 6 0 8 1 1 0 9 0 8 0 7 0 6 0 5 0 4 0 3 0 2 0 1 0 Turbidity of Formazin 2000 Standardized S T ...

Page 90: ...itions Parameters for judgment of zero calibration Stability level A value used for comparison with the difference between the instantaneous value of turbidity and average value resolution 0 01 Stability time Stability level duration time for which the zero calibration conditions are met Software concept for automatic zero calibration When the system enters the automatic zero calibration mode the ...

Page 91: ...ransferred and left in another glass vessel 5 After 24 hours if the settling of Formazin fills about 80 percent of the vessel the solution is prepared The turbidity obtained when this solution is stirred is Formazin 4000 degrees NTU The stock solution of Formazin remains stable at 4000 degrees It can be used at room temperature for 6 months However if it is diluted with deionized water once the in...

Page 92: ...After collecting 10 mL of well mixed solution A add deionized water to make 1 L in total to prepare 100 mg L 100 degrees of span solution Or after collecting 1 mL of solution A add deionized water to make 1 L in total to prepare 10 mg L 10 degrees of span solution According to this procedure adjust the span solution to an arbitrary turbidity concentration by diluting solution A About dispersant Wh...

Page 93: ... Dilute 10000 mg L of Kaolin standard solution with deionized water then put the solution into the calibration bottle Adjust the concentration of Kaolin to a turbidity of about 50 to 80 of the range according to the relevant range Leave about 5 air space at the top of the bottle so that it can be agitated When Kaolin of the same turbidity is put in a bottle the turbidity value slightly decreases a...

Page 94: ...ank Filter for zero calibration Piping kit Overflow tank The utilization of an overflow tank will produce the effect described below The flow rate in a sampling pump can be increased to cut down on the amount of dirt in the piping For a sample containing air bubbles decreasing the flow rate will help to eliminate air bubbles Pressure will not be applied to the detector Diagram of installation Cros...

Page 95: ... perform zero calibration while passing filtered clean water through the unit As for the type of filters a precise filter or an ultra filter is suitable for use Piping kit The following is a finished drawing of the piping kit used as a reference Assemble the piping on site Adjust the direction of the piping according to the on site conditions Inlet of the sample water Drain Inlet of zero water Wat...

Page 96: ...ate PET 31 Lower terminal ID plate PET 7 Key sheet PET 32 Spacer C3604BD 8 Protective sheet PVC 33 Terminal ID plate TT PET 9 Screw cap Q 34 Spacer C3604BD 10 Screw SUS304 35 Printed circuit board H4W MTH 0x Printed circuit board 11 Spring cap SUS304 36 Sealing pin PVC 12 Compression spring SUS304WPB 37 Cable gland 66 nylon EPDM 13 Top case ADC12 38 Plug SUS304 14 Window plate packing Q 39 Bottom ...

Page 97: ... connector on printed circuit board 44 6 Remove spacer 32 in four places 7 Remove the two screws used to secure terminal cover 4 Printed circuit board 35 is exposed in the assembled state 8 Remove the two flat cables connected to the connectors 18 LCD holder ADC12 43 Spacer C3604BD 19 Case packing Q 44 Printed circuit board H4W ANL 0x Printed circuit board 20 Plunger packing R Q 45 PTFE plate PTFE...

Page 98: ...Current 2 c range rng C Range cut Cur2 d Current 2 d range 1 rng Range of relay 1 Cur2 t Current 2 type Fixed or variable range 2 rng Range of relay 2 C HoLd Current hold rng S Range span C rng Current range rng 0 Range zero CyCLE Cycle of cleaning rLy Relay 1 dt Delay time of relay 1 r1 Relay 1 2 dt Delay time of relay 2 r2 Relay 2 3 dt Delay time of relay 3 rE Reverse logic dt Delay time rEt t R...

Page 99: ...Data 87 Unit Unit yES Yes USr User check menu 0 CAL Zero calibration Display Description Display Description ...

Page 100: ...Data 88 Quick reference appendix Quick reference is a digest of the instruction manual ...

Page 101: ... output Turns ON when system error E 90 E 91 or E 92 occurs Main display Displays a measured value Sub display Displays a set value or error code Cal mode CAL Hold mode HOLD Indicator lamps Turns ON when the cleaning output contact signal is output Turns ON when any of errors E 41 or E 80 to E 85 occurs Illuminated while checking connection of the detector Turns ON while a contact signal calibrati...

Page 102: ...ation Automatic zero calibration mode is displayed Press ENT to start the zero calibration The sub display starts blinking While zero water is being run automatically the system will perform zero calibration when it judges that the measured value has been stabilized automatically stops blinking in the display when measurement value is stability Hold down ESC to return to the measurement mode Hold ...

Page 103: ...to 3 are same CLn Delay time screen Setting range 0 to 600 s Automatic cleaner operation setting CLn Initial value no CLn is set to no yES Cleaning operation type setting tyPE Initial value or tyPE is set to nor or And trg Cleaning operation check screen Automatic zero calibration setting CAL Initial value no CAL is set to no yES Calibration data check screen Moving average count check setup scree...

Page 104: ...ion of automatic zero calibration Setting range 60 to 600 s Initial value 60 Automatic zero calibration cycle setting Setting range 1 to 999 h Initial value 168 Setting of automatic zero calibration start method Setting range nor or And trg Initial value or Automatic zero calibration setting Setting range yES no Initial value no Moving average count damping factor setting Setting range 1 to 120 ti...

Page 105: ... range yES no Initial value yES Output type setting for calibration Setting range CAL trg CAL E Initial value CAL Output type setting for cleaning Setting range CLn trg Initial value CLn Contact output delay time setting Setting range 0 to 600 s Initial value 0 Alarm value setting Setting range 0 00 to 10 00 0 0 to 100 0 0 to 2000 Initial value 10 00 2 000 2000 Selection of decimal point position ...

Page 106: ...or reversing logic of hold command calibration hold command When tyPE of Automatic zero calibration setting is set to nor the logic of the calibration hold command is reversed Setting range yES no Initial value no Selection of command by contact calibration hold command When tyPE of Automatic zero calibration setting is set to or And or trg CAL is displayed Setting range CAL HoLd Initial value Int...

Page 107: ...smission output Transmission output check screen 12 mA is output to the transmission output Transmission output check screen 20 mA is output to the transmission output Transmission output check screen 21 mA is output to the transmission output External contact input check screen When 1 2 3 and 4 are input in this order from the left 1 is displayed Initialization screen for setup data and span cali...

Page 108: ...ector and converter are disconnected Check the wire connection between the detector and converter The connection of the detector is always monitored If connection is made under normal conditions this error goes off Sensor cable connection page 27 E 81 Sensor memory error Loss of the contents of the detector s internal memory Turn OFF the power supply and turn it ON again If the sensor memory error...

Page 109: ...http www horiba adt jp Headquarters 31 Miyanonishi cho Kisshoin Minami ku Kyoto 601 8306 Japan TEL 81 75 321 7184 FAX 81 75 321 7291 ...

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