CONTENTS
Periodic Replacement of Rubber Hoses ........... 7-15
Maintenance Interval Guide............................... 7-20
A. Greasing .................................................... 7-24
Loading Shovel Front Joint Pins.................. 7-25
Backhoe Front Joint Pins ............................ 7-28
Swing
Bearing ............................................. 7-31
Swing Internal Gear..................................... 7-32
Center
Joint ................................................. 7-33
Operating
the
Lubricator.............................. 7-34
B. Engine ......................................................... 7-36
Engine Oil Level in Engine Oil Pan.............. 7-37
Check LED Monitor Signal
(on Reserve Tank) ................................ 7-38
Change Engine Oil in Engine Oil Pan.......... 7-39
Replace Engine Oil Filters ........................... 7-39
C. Transmission ............................................. 7-43
Pump Transmission Gear ........................... 7-44
Pump Transmission Oil Level...................... 7-44
Change
Oil................................................... 7-45
Replace
Filter .............................................. 7-46
Clean
Breather ............................................ 7-46
Swing Reduction Gear................................. 7-47
Check Oil Level ........................................... 7-47
Change Gear Oil.......................................... 7-48
Clean
Breather ............................................ 7-48
Travel Reduction Gear ................................ 7-49
Check Oil Level ........................................... 7-49
Change Gear Oil.......................................... 7-50
D. Hydraulic System......................................... 7-51
Inspection and Maintenance
of Hydraulic Equipment ......................... 7-52
Check Hydraulic Oil Level ........................... 7-54
Drain Hydraulic Oil Tank Sump ................... 7-55
Change Hydraulic Oil................................... 7-56
Replace Full-Flow Filter and Drain Filter ..... 7-59
Replace Bypass Filter.................................. 7-61
Replace
Pilot
Oil Filter ................................. 7-63
Suction
Filter
.............................................. 7-65
Replace Suction Filter ................................. 7-66
Replace High-Pressure Strainer.................. 7-67
Clean Oil Cooler Core ................................. 7-68
Check Hoses and Lines .............................. 7-69
Service Recommendations for
Hydraulic
Fittings ................................... 7-72
E. Fuel System................................................. 7-74
Drain Fuel Tank Sump ................................ 7-76
Drain Fuel Filter Sediment........................... 7-76
Replace Fuel Element ................................. 7-77
Replace Fuel Filter ...................................... 7-78
Check Fuel Hoses ....................................... 7-79
F. Air Cleaner................................................... 7-81
Clean Air Cleaner Outer Element................ 7-81
Replace Air Cleaner Outer
and Inner Elements ............................... 7-81
G. Cooling System ........................................... 7-83
Check Coolant Level ................................... 7-84
Check DCA4 Concentration in Coolant........7-85
Replace Coolant Filter .................................7-93
Change
Coolant ...........................................7-94
Clean Radiator Interior.................................7-94
Clean Radiator Core ....................................7-96
H. Air Conditioner .............................................7-97
Recirculation Air Filter..................................7-97
Ventilation Air Filter ......................................7-98
Check Refrigerant Quantity..........................7-99
Check Compressor Belt Tension ...............7-100
Clean Condenser Core ..............................7-101
Check Tightening Torque ..........................7-102
Seasonal
Maintenance ..............................7-103
I. Electrical
System ......................................7-104
Batteries.....................................................7-104
Replace
Batteries.......................................7-108
Replacing
Fuses ........................................7-109
Power Source Terminal .............................7-112
High Current Fuse......................................7-113
Check Electrical Cables and
Wire Harnesses for Short Circuits .......7-115
Check Emergency Engine Stop Switch .....7-117
J. Miscellaneous ..........................................7-118
Check Bucket Teeth ..................................7-119
Inspect Emergency Evacuation
Equipment and Hanger........................7-121
Auto-Lubrication System ............................7-122
Check and Replace Seat Belt ....................7-126
Check Windshield Washer Fluid Lever......7-126
Clean Air Horn Compressor Filter..............7-127
Check and Adjust Track Sag .....................7-128
Check Accumulator and Track
Adjuster Cylinder Circuit ......................7-130
Check Side Frame Area ............................7-130
Check Tightening Torque of Bolts
and
Nuts...............................................7-131
MAINTENANCE UNDER SPECIAL
ENVIRONMENTAL CONDITIONS
Maintenance Under Special
Environmental
Conditions ..............................9-1
STORAGE
Storing the Machine ...........................................10-1
Removing the Machine from Storage ................10-2
Transporting the Machine ..................................10-2
TROUBLESHOOTING
Cummins Fault Code Lamps and
Diagnostic
Switches.....................................11-1
Engine ................................................................11-2
Electrical System................................................11-6
Mode Selection ..................................................11-9
Hydraulic System ...............................................11-9
Auto-Idle...........................................................11-12
Summary of Contents for EX 3600-6
Page 38: ...SAFETY SIGNS S 29 SS3091469 M146 07 080 ...
Page 40: ...SAFETY SIGNS S 31 SS 410 SS 2835 SS3108517 M18G 01 011 ...
Page 41: ...SAFETY SIGNS S 32 SS 413 M146 01 024 M146 01 025 SS4193223 M146 01 025 ...
Page 42: ...SAFETY SIGNS S 33 SS 449 M146 01 027 SS 710 SS 2836 SS 3091472 SS 2837 ...
Page 43: ...SAFETY SIGNS S 34 MEMO ...
Page 89: ...OPERATOR S STATION 1 46 MEMO ...
Page 107: ...OPERATING THE ENGINE 3 16 MEMO ...
Page 119: ...DRIVING THE MACHINE 4 12 MEMO ...
Page 139: ...OPERATING THE MACHINE 5 20 MEMO ...
Page 166: ...MAINTENANCE 7 27 4 Grouped Grease Fittings 4 Arm Ñ Lubrication Points M146 07 085 4 ...
Page 169: ...MAINTENANCE 7 30 4 Grouped Grease Fittings 4 Arm Ñ Lubrication points M18M 07 036 4 ...
Page 283: ...MAINTENANCE 7 144 MEMO ...
Page 285: ...MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS 9 2 MEMO ...
Page 303: ...SPECIFICATIONS 12 4 MEMO ...