G r a s e b y M e d i c a l L t d .
7 — 2 0
I s s u e A ( A p r i l 2 0 0 2 )
3 0 0 0 / 3 1 0 0 a n d 5 0 0 / 5 0 5 S e r v i c e M a n u a l
V o l u m e t r i c I n f u s i o n P u m p s
7
Table 7.2 Error code related troubleshooting chart
Code Error/event
Possible cause/solution
10
CPU1 ROM checksum error Faulty U17 Chip on CPU/power supply board.
12/13 NV RAM error
Pump must be reinitialized, see page 7-25.
14
Main audio alarm failure
Faulty speaker, faulty audio chip (U16), faulty capacitor (C18), or
transistor Q8, Q9, Q12, and or
Q13 (all on CPU/power supply board).
19
Air detect test failure
Open wires to optical emitter/detector, faulty emitter/detector, faulty
transistors Q102, Q106 on I/O Board, contamination/debris blocking
optical emitter/ detector path.
20
No flow above pump circuit
Empty bag contact out of adjustment (must be calibrated at the
error
Service Centre).
21
Display board communication Fluid contamination on Display board - replace board
error
and perform Occlusion Alarm Adjustment. Faulty resistors R29,
R87, R92, R93 on CPU/power supply board, faulty ribbon cable
connection (P200) on CPU /power supply board.
22
Display digit, 0-9
Voltage to LEDs on display board too high or too low, Replace
display board and perform Occlusion Alarm Adjustment.
23
Display LED error, 0-6
Either Hold, Run, AC, Battery, Primary, or Secondary LED faulty.
28
Motor stall/interrupter
Loose motor coupler.
31
Micro/Macro discrepancy
Incorrect jumper configuration - jumper JP10 should be removed
error
/open for 3000/500, intact/shorted for 3100/505 (if the JP10 jumper
configuration must be changed, the pump history must be
reconfigured at the Service Centre).
32
Pressure plate position switch Check Pressure plate position switch calibration (refer to
change during RUN
pressure plate position sensor breakopenpoint in functional test),
inspect door and hinges for damage.
33
Corrupted triple redundant
Pump must be reinitialized, see page 7-25.
variable in NVRAM
38
NV RAM error
Pump must be reinitialized, see page 7-25.
40
Pressure plate position
Check pressure plate position switch calibration (refer to pressure
switch = 1 when door is open pressure plate position sensor breakopenpoint in functional test).
42
Safety clip in place when door Cam housing switch out of adjustment.
43
Service due
Service due date reached. Service pump/reset service due date.
65
Stop pumping - occlusion
Refer to Occlusion alarm adjustment.
67
Stop pumping - no flow
Empty bag contact out of adjustment (must be calibrated at the
above pump
Service Centre).
69
Stop pumping - loading
Check pressure plate position switch calibration (refer to pressure
problem
plate position sensor breakopen point in functional test), check
motor connection to I/O board at P103.
72
Stop pumping - Safety clip
Check motor connection to I/O board at P103, check wire connection
to Safety clip switch.
Summary of Contents for 3000/500
Page 1: ...0473 Technical Service Manual Model 3000 500 and Micro 3100 505 Volumetric Infusion Pump...
Page 2: ......
Page 14: ...I n t r o d u c t i o n Chapter 1...
Page 18: ...S p e c i f i c a t i o n Chapter 2...
Page 29: ...O v e r v i e w o f P u m p O p e r a t i o n I n i t i a l C h e c k s Chapter 3...
Page 47: ...V o l u m e t r i c P u m p M e n u s Chapter 4...
Page 79: ...M e c h a n i c a l S y s t e m s Chapter 5...
Page 95: ...E l e c t r o n i c C i r c u i t s Chapter 6...
Page 96: ...M a i n t e n a n c e P r o c e d u r e s T r o u b l e s h o o t i n g Chapter 7...
Page 151: ...I l l u s t r a t e d P a r t s L i s t Chapter 9...
Page 178: ...E l e c t r i c a l D i a g r a m s Chapter 10...
Page 189: ...W a v e f o r m D i a g r a m s Chapter 11...
Page 198: ...R e m o t e M o n i t o r i n g C o n t r o l o f t h e p u m p Chapter 12...
Page 225: ...I n d e x...