Gorenje Aqua ECOLOGIC Instructions For Use, Maintenance And Installation Manual Download Page 87

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ECOLOGIC 30 | instructions for use, maintenance and installation |

June 2015

service person

fault of safety pressure

control

Clogged air intake?

1. Check air intake into space
2. Check entry point of air into boiler
3. Check dirtiness of burning container and space
beneath it

Are the tubes between

electronics and flow meter

in order?

1. If torn or damaged, replace
2. If clogged or squeezed, clean or reinstall correctly

Is there a failure in flow

meter?

Replace electronics

Does fan FAN1 (overpressure

fan) work?

1. Check voltage output from electronics
2. Check white round safety pressure control
3. Check STB
4. Check functioning of safety relay
5. Replace fan

Summary of Contents for Aqua ECOLOGIC

Page 1: ...__________ PELET STOVE FOR CENTRAL HEATING Aqua ECOLOGIC Instructions for use maintenance and installation September 2015...

Page 2: ...a limited knowledge and experience in the absence of the person responsible for their safety or care Children cannot be allowed to play with this appliance DOUBLE COMBUSTION SYSTEM The flame obtained...

Page 3: ...NSULATION AND THE DIAMETER OF THE OPENING HOLE ON THE ROOF OR IN THE WALL 13 4 4 COMBUSTION AIR SUPPLY 15 4 5 CONNECTING THE POWER 16 5 IMPORTANT INSTRUCTIONS 17 6 WARNING SAFETY MEASURES FOR STAFF 17...

Page 4: ...USH BUTTON DISPLAY 29 16 2 WHEN THE BOILER IS ON 33 16 3 TURNING THE BOILER OFF 33 TURNING THE BOILER ON 33 16 4 SETTING UP THE TIME CONTROLLED PROGRAM 34 16 5 SIGNS AND MESSAGES ON THE DISPLAY 36 16...

Page 5: ...ximum working time with a full reservoir 40 h 20 The minimal working time with a full reservoir 11 h 21 Maximum output power 450 W 22 Voltage and frequency 230V 50Hz 23 The weight of the stove net 193...

Page 6: ...of electrical and mechanical components of the stove CHILNDREN ARE NOT ALLOWED NEAR THE STOVE OR TO PLAY WITH IT WHILE IT IS ON 3 2 TRANSPORTING AND USING THE STOVE HANDLING When using the stove it i...

Page 7: ...d connecting the stove has to be turned on in trial mode for at least 30 minutes to test if the stove is working properly When the installation and important details are completed the installer must p...

Page 8: ...oes not burn Always make sure that you leave a safe distance about 35 40 cm between the stove and furniture home appliances etc To protect the floor if it is made of combustible materials we suggest y...

Page 9: ...rn off the power supply by pulling the plug when there is a burning flame in the stove This could jeopardize the proper functioning of the stove 4 2 THE SMOKE EXHAUST SYSTEM The smoke exhaust must be...

Page 10: ...tion than 15x15cm or a diameter greater than 15cm a possible increased regulation of draft its decrease in the chimney can be made in three ways 1 If in the bottom of the chimney there is an opening f...

Page 11: ...the pipe is not bent but that it has the slope of at least 5 The horizontal part of the drain flue pipes must not in any case exceed the length of 3 m It is not recommended to connect the smoke exhau...

Page 12: ...ees are 30 45 and 90 Knee at 90 shall be three fold Figure 2b In any case it is necessary to ensure that the initial part of the vertical flue pipe has the length of at least 1 5 m Only in this way ca...

Page 13: ...sary to make a hole through which a smoke pipe must pass This varies depending on the type of installation diameter of the exhaust gas pipe see Table 1 and the type of wall or roof for the tube to pas...

Page 14: ...rection 3 Opening a window for servicing inspection 4 Cleaning direction 5 A hose fitting with a T shape a T connector pipeline 6 Cleaning direction 7 A pressure lid for cleaning plug in Figure 7 Moun...

Page 15: ...meters 150 less than 1 85 m greater than 1 85 m 0 50 m above the ridge 1 00 m from the slope of the roof 300 less than 1 50 m less than 1 50 m 0 50 m above the ridge 1 30 m from the slope of the roof...

Page 16: ...hausts air chambers etc 1 m horizontally from 0 3 m above 2 m from the smoke exhaust Table 4 The minimum distance for the supply of combustion air 4 5 CONNECTING THE POWER These stoves are connected t...

Page 17: ...tove into an outlet that is grounded Figure 9 The switch on the rear of the stove is set to position 1 Figure 10 Do not allow children or pets to be near the stove Use pellets only not other fuel Noti...

Page 18: ...lean the firebox before lighting the stove Make sure there is no condensation If condensation occurs it shows that there is water from the cooling smoke We recommend you find the possible causes to be...

Page 19: ...THE STOVE For turning the stove ON never use gasoline kerosene or any other flammable liquid Keep these types of fluid away from the stove while it is running Never turn the stove ON if the glass is...

Page 20: ...that there is no residual ash at the bottom of it as well as unburned pellets that were collected at the bottom of the firebox Then put the firebox back and set it firmly into place to ensure the safe...

Page 21: ...OILER They need to be cleaned manually with a special key for every 40 50 kg of spent pellets one full tank of pellet First use the key to lift up small round lids with openings two of them that are l...

Page 22: ...e heating season to be safe unplug the stove from the power supply It is important to clean and check the stove as explained in the above points Make sure the stove and the ash are cool After prolonge...

Page 23: ...provide you with all the information you may need regarding the stove and instructions for assembly and installation in your geographical conditions Properly connecting the stove according to these i...

Page 24: ...ove does not bear any responsibility for poor performance of the stove in case of use of the pellets of inappropriate quality 9 1 STORING THE PELLET The pellets must be kept in a dry place that is not...

Page 25: ...the above recommendations are not followed The stove is designed for central heating The stove is prepared for a closed heating system Follow the SRPS guidelines The back of the boiler with the connec...

Page 26: ...per meter of pipe and the venting system boiler pipes radiators Set up a thermo hydrometer at the pressure line to show the water pressure in the system and the water temperature at the back end of t...

Page 27: ...do not hear the murmur of water moving or if the boiler temperature rises and radiators are not warming remove the left lateral side as indicated in the previous paragraph and get to the pump Put a c...

Page 28: ...n are open Make sure that all the air from the boiler and installation is released before placing the boiler in operation For this reason the installation should be filled with water slowly so that th...

Page 29: ...Function Upper pointer shows the status of the stove the selected menu the operation doze indicator and the operation of the time control indicator program Lower pointer shows the current time the va...

Page 30: ...y shows The temperature of the flue gases 155 The boiler water temperature B72 Boiling water return line r45 The display when the boiler is OFF Upper pointer OFF Lower pointer Clock 6 35 PM Push butto...

Page 31: ...et value for the room temperature that can be adjusted by pressing the and Pressing for more than 2 seconds will activate the display menu Pressing for more than 4 seconds will activate the advanced s...

Page 32: ...AQUA ECOLOGIC instructions for use maintenance and installation September 2015 32 Figure 12...

Page 33: ...OILER OFF Pressing the ON OFF button for longer than about half a second while the stove is running the display shows ON and OFF Once the button is released the stove begins the process of turning off...

Page 34: ...Sunday and then program 6 programming periods and temperatures Each of the 6 time periods is limited to the initial P1a Program 1 onset and final time P1d Program 1 offset Within this period the stove...

Page 35: ...AQUA ECOLOGIC instructions for use maintenance and installation September 2015 35 Figure 14 Showing the navigation through the menu timer...

Page 36: ...Fuel IGNI After the Heat up phase the stove ignites the pellets At this stage there is no dosage TST IGNI At the end of the ignition phase the lighter turns off the stove and examines whether the igni...

Page 37: ...heck the condition of the stove and if you do not see any obstacles manually reactivate the safety thermostat and turn the stove back on Otherwise contact the service center ALAR PRES The safety therm...

Page 38: ...AQUA ECOLOGIC instructions for use maintenance and installation September 2015 38 16 6 ELECTRICITY SCHEME Figure 15 Electricity scheme...

Page 39: ...eptember 2015 39 16 7 MENUS If you press and hold the MENU button the menus will show one after the other To select the menu you need to let go of the button when you see the respective menu The descr...

Page 40: ...AQUA ECOLOGIC instructions for use maintenance and installation September 2015 40 16 8 ALARMING SITUATION service...

Page 41: ...AQUA ECOLOGIC instructions for use maintenance and installation September 2015 41 service...

Page 42: ...AQUA ECOLOGIC instructions for use maintenance and installation September 2015 42 service...

Page 43: ...AQUA ECOLOGIC instructions for use maintenance and installation September 2015 43 service...

Page 44: ...AQUA ECOLOGIC instructions for use maintenance and installation September 2015 44 service...

Page 45: ...AQUA ECOLOGIC instructions for use maintenance and installation September 2015 45 service...

Page 46: ...AQUA ECOLOGIC instructions for use maintenance and installation September 2015 46 service service...

Page 47: ...op the ignition if the flue gas temperature drops down below the programmed value CONTACT THERMOSTAT ON THE SNAIL BASE When the temperature goes over the set safety value the stove will turn off immed...

Page 48: ...me when you turn the stove on the stove goes into an alarming state 18 FAILURES CAUSES SOLUTIONS PROBLEMS POSSIBLE CAUSES SOLUTIONS Wooden granules are not put into the firebox in the combustion chamb...

Page 49: ...on 3 The smoke channel is clogged 4 Check or change the probe 5 Check or change the spark plug Wooden granules are settling in the combustion chamber The glass on the door is dirty and the flame is we...

Page 50: ...responsibility of the owner The owner of the stove must abide by the regulations in his her country related to the safety and environment protection Dismantling and disposing of the stove may be left...

Page 51: ...ions for connection and use The warranty ceases to be valid if it is determined that Connecting the product or repair was performed by unauthorized persons or if they built in counterfeit parts If the...

Page 52: ...AQUA ECOLOGIC instructions for use maintenance and installation September 2015 52...

Page 53: ...__________ PELLET BOILER ECOLOGIC 30 Instructions for use maintenance and installation June 2015...

Page 54: ...pellets The boiler operates automatically by dosing pellets with a dosing screw from pellet container which is a component part of device and is installed above the boiler part of the device The cont...

Page 55: ...S IN THE ROOF 12 3 4 INLET AIR 13 3 5 ELECTRICAL CONNECTION 13 4 BOILER COMMISSIONING 15 5 SAFETY WARNINGS 15 5 1 SAFETY WARNINGS FOR MAINTENANCE STAFF 15 5 2 SAFETY WARNINGS FOR USER 16 6 INSTRUCTION...

Page 56: ...OSAL OF BOILER 39 13 WARRANTY CONDITIONS 39 14 TECHNICAL CHARACTERISTICS OF MODEL ECOLOGIC 30 42 15 DIMENSIONS OF BOILER ECOLOGIC 30 43 Instructions for installers 44 1 Boiler room 45 2 Boiler parts 4...

Page 57: ...iler If the pellet boiler changes ownership to another person this person must also receive these instructions for use together with the boiler If the instructions get lost request for a new copy of i...

Page 58: ...tion ensures regulated distances and all other solutions required for installation of the pellet boiler It is the responsibility of the installer to ensure compliance with local legislation in force i...

Page 59: ...all required legal safety standards especially Check that norms regarding pellet boiler installation meet local national and European norms Heed to requirements set forth in this document Check that...

Page 60: ...ECOLOGIC 30 instructions for use maintenance and installation June 2015 8 Figure 1 Minimum distance of boiler from boiler room walls Flue pipe EXAMPLE 1 EXAMPLE 2 Flue pipe Flue pipe EXAMPLE 3...

Page 61: ...boiler to flue pipe should be no more than 5 m long in case of longer connection dimension of connection pipe must increase to 130 mm each 90 joint requires a 1 m shorter flue connection each joint m...

Page 62: ...0 V 50 Hz Make sure that the electrical cables are not laid under the boiler that they are far away from hot surfaces and that they do not touch sharp parts which could damage them If the pellet boile...

Page 63: ...Extraction of smoke gases can be connected directly to flue pipe only if it has a maximum dimension of 20 x 20 cm or diameter of 20 cm and is fitted with inspection hole If the flue pipe is of greater...

Page 64: ...R OF HOLES IN THE ROOF Once the position of boiler installation is determined a hole for passage of smoke pipes must be made This changes in regard to the type of installation diameter of smoke pipes...

Page 65: ...he risk of fire If there are other combustion devices in the room a sufficient amount of air must be ensured which is required for proper combustion of all combustion devices and regard all technical...

Page 66: ...talled Electrical connection The pellet boiler must be connected to electrical network Power supply cable is 3 m long white and designated with 220 V Other connection cable is intended for connection...

Page 67: ...is advisable to protect the floor in accordance with regulations ATTENTION The pellet boiler operates by creating negative pressure in the combustion chamber Therefore ensure that the extraction of sm...

Page 68: ...N 14961 2 ATTENTION DURING PELLET BOILER OPERATION CHILDREN ARE PROHIBITED TO COME NEAR OR PLAY WITH IT When using a combustion device it is advisable to take special care of the following during boil...

Page 69: ...h content below 0 7 DO NOT use the boiler as an incinerator Always ensure maximum safety 6 INSTRUCTIONS FOR SAFE IGNITION AND CLEANING OF BOILER NEVER use fuel oil lamp oil or any other oil or any oth...

Page 70: ...iler and vacuum the inside figure 10 Always make sure that the pellet boiler and ashes in it are cool This is the combustion container for burning pellets figure 9 We recommend inspecting and cleaning...

Page 71: ...INTENANCE CHECK THE FOLLOWING ITEM AND MAKE SURE THAT THE PELLET BOILER IS OPERATING PROPERLY THIS WILL INCREASE ITS EFFICIENCY AND THE EMITTED HEAT INTO THE SYSTEM WILL ALSO INCREASE Ensure that the...

Page 72: ...the combustion device in good condition ensures greater efficiency retains warranty and extends life expectancy of the device Type of work described in the previous chapter is advisable to perform af...

Page 73: ...is very important to obtain pellets free from impurities Make sure that you use only pellets that are compact and dust free Ask your supplier for suitable pellets with 5 mm diameter 30 mm length Prope...

Page 74: ...used pellets ATTENTION Pellets should be in accordance with DIN 51731 DIN plus Norm M 7135 or other comparable European standards 8 1 STORING PELLETS Pellets must be stored in a dry and not too cold...

Page 75: ...up menu Upper display Indicator of operating feeding screw UP and DOWN buttons For a quick set up of power of the boiler When in MENU we use the buttons to move between selection MENU button Quick se...

Page 76: ...k plug operation indicator pump operation indicator dosing operation indicator Display during boiler operation in burning phase Upper display upper display alternately shows BURN and then P5D5 where P...

Page 77: ...boiler In menu mode we select desired submenu by pressing MENU button Short press in basic display shows set value of water temperature in the boiler which can then be modified with buttons and Press...

Page 78: ...utdown and cooling and then restarts 9 2 BOILER SHUTDOWN When pressing and holding the ON OFF button for more than half a second during boiler operation the display shows ON and the boiler starts shut...

Page 79: ...setting ON or OFF the time programme activates or deactivates Accurate time and current day of the week 1 is Monday etc must be set and then 6 programme periods and temperatures must be programmed Eac...

Page 80: ...display Explanation of message and status of the boiler OFF 1 2 5 3 The boiler is at a standstill OFF 1 2 5 3 The boiler is at a standstill but the time programme is active and will start automaticall...

Page 81: ...of the boiler Px and set power of the boiler Dx CLN FIRE Cleaning phase Fans blow out ash and other residues from the firebox This phase starts automatically from time to time during burning phase FIR...

Page 82: ...LAR AIr No signal of flow sensor or the fans do not operate properly Contact the service centre ALAR drtY Clean the boiler and or flue ALAR NTC No signal of water temperature Contact the service centr...

Page 83: ...11 Screw 1 dosing percentage 12 Screw 2 dosing percentage 13 STB status of safety thermostat Yes means OK No mean that it has turned on 14 Status of safety pressure control Yes means OK No means erro...

Page 84: ...O YES YE S NO service person Are there pellets in the container Is STB turned on protection active Fill the container with pellets Deactivate protection by pressing button Is the gasket pot celan Clea...

Page 85: ...active Deactivate protection by pressing button Does mechanic pressure control for negative control in firebox operate 1 Check pressure control with artificially created negative pressure 2 Check seal...

Page 86: ...Check dirtiness of burning container and space beneath it Does fan FAN1 overpressure fan work 1 Check voltage output from electronics 2 Check white round safety pressure control 3 Check STB 4 Check fu...

Page 87: ...er 3 Check dirtiness of burning container and space beneath it Are the tubes between electronics and flow meter in order 1 If torn or damaged replace 2 If clogged or squeezed clean or reinstall correc...

Page 88: ...n 2 If the error remains check set boiler temperature 3 Check heat take off from boiler 1 Replace STB 2 Check wiring between STB and electronics in accordance with scheme excessive temperature of smok...

Page 89: ...erson service person electronics does not detect smoke gases sensor Is the sensor connected Is the sensor connected Replace sensor Replace sensor Connect sensor to correct position of electronics Conn...

Page 90: ...service person electronics does not detect boiler water sensor Is the sensor connected Is the sensor connected Replace sensor Replace sensor Connect sensor to correct position of electronics Connect...

Page 91: ...or sell it as scrap metal ATTENTION Disposed pellet boiler in accessible areas can present a serious danger for people and animals Owner of the boiler is always responsible for damage caused Once the...

Page 92: ...ave purchased the device Upon claiming fault provide an accurate description of fault defect 3 Period of guaranteeing service and spare parts warranty period in which we guarantee service and spare pa...

Page 93: ...terials of highest quality and with manufacturing processes which ensure perfect efficiency If during normal use there should be any defective or malfunctioning parts they must be replaced PARTS SUBJE...

Page 94: ...O2 155 mg m 10 mg m Average temperature of smoke gases 56 8 C 114 9 C Mass flow of smoke gases 0 0071 0 0152 Fuel Pellets C1 Boiler class fuel C1 boiler class according to EN 303 5 2012 5 Flue connect...

Page 95: ...onsumption of power during boiler operation 78 5 W Minimum consumption of power during boiler operation Maximum consumption of power during boiler ignition 328 5 W Safety level IP20 Boiler operates wi...

Page 96: ...e and installation June 2015 44 __________ Instructions for installers __________ This part of the instructions is intended solely for installer and contains all key information for installation and c...

Page 97: ...ECOLOGIC 30 instructions for use maintenance and installation June 2015 45 1 Boiler room Figure 14 Boiler room example installation flue...

Page 98: ...installation June 2015 46 2 Boiler parts Remove the back coating to access components at the back of the boiler figure 16 Figure 15 Important boiler parts Holder for supply cables Gearbox Silicon tube...

Page 99: ...e maintenance and installation June 2015 47 Figure 16 Removing back cover net Remove the back coating net which covers all the elements of the boiler by unscrewing all the bolts Access to boiler parts...

Page 100: ...bustion device ECO LOGIC 30 In placing and connecting the combustion device to central heating system the installer must adhere to the following Boiler ECOLOGIC 30 must be positioned horizontally in l...

Page 101: ...le from combustion de vice Flue connection must executed in accordance with instruction limiting maximum length of connection pipe 80 5 m and that 90 degree joints are considered as resistance on conn...

Page 102: ...ECOLOGIC 30 instructions for use maintenance and installation June 2015 50 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 Activating thermal safety...

Page 103: ...ECOLOGIC 30 instructions for use maintenance and installation June 2015 51 4 CONNECTION SCHEMES 4 1 SCHEME NR 1 HEATING ONLY Connection scheme 1 cleaning element expansion container...

Page 104: ...ECOLOGIC 30 instructions for use maintenance and installation June 2015 52 Electrical scheme 1 BOILER EARTHING MANDATORY ECOLOGIC 30 SUPPLY radiator pump PUMP SUPPLY S T room thermostat...

Page 105: ...IC 30 instructions for use maintenance and installation June 2015 53 4 2 SCHEME NR 2 HEATING HOUSE HOUSEHOLD HOT WATER Connection scheme 2 expansion container cleaning element radiators el zone valve...

Page 106: ...COLOGIC 30 instructions for use maintenance and installation June 2015 54 Electrical scheme 2 BOILER EARTHING MANDATORY ECOLOGIC 30 SUPPLY PUMP SUPPLY S T room thermostat bypass pump switch temp boile...

Page 107: ...installation June 2015 55 4 3 SCHEME NR 3 HEATING WITH MULTIPLE SYSTEMS This type of connection always requires a hydraulic switch Connection scheme 3 expansion container cleaning element floor heati...

Page 108: ...ECOLOGIC 30 instructions for use maintenance and installation June 2015 56 Electrical scheme 3 BOILER EARTHING MANDATORY ECOLOGIC 30 SUPPLY PUMP SUPPLY bypass pump switch...

Page 109: ...ECOLOGIC 30 instructions for use maintenance and installation June 2015 57 __________ Instructions for first start up __________...

Page 110: ...or does not provide extraction of smoke gases ECOLOGIC 30 displays ALARM PRESS Overview of alarms is on page 31 Figure 22a Overview of keyboard buttons plastic keyboard Figure 22b Overview of keyboar...

Page 111: ...n the boiler smoke gases and r temperature of water in the boiler LED in upper display above right signals operation of reducer for dosing pellets when the LED is turned on the reducer is dosing pelle...

Page 112: ...erature of fire in combustion chamber 615 C 40 C floU inlet of air oxygen into combustion device 480 C 40 C FanI voltage on fan 1 130V 15V FedI percentage of pellet dosing into the burner 70 20 Once y...

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