3 - 50
S-80 • S-85 • S-80X
Part No. 122985
Section 3 • Scheduled Maintenance Procedures
February 2012
CHECKLIST
D
PROCEDURES
11 Manually rotate each steer wheel.
Result: Each steer wheel should rotate with
minimum effort.
12 Re-engage the drive hubs by turning over
the drive hub disconnect caps. Rotate each
wheel to check for engagement. Lift the
machine and remove the blocks.
Collision hazard. Failure to
re-engage the drive hubs could
result in death or serious injury and
property damage.
All models:
13 Turn the valve in a clockwise direction to be
sure it is fully closed.
Note: The free-wheel valve is located on the bottom
of the drive pump, and should always remain
closed.
a
drive pump
b
screwdriver
c
lift pump
d
free-wheel valve
D-3
Check the Turntable Rotation
Bearing Bolts
Genie specifications require that this procedure be
performed every 1000 hours or annually, whichever
comes first.
Maintaining proper torque on the turntable bearing
bolts is essential to safe machine operation.
Improper bolt torque could result in an unsafe
operating condition and component damage.
1 Start the engine from the platform controls and
extend the axles.
2 Turn the key switch to ground controls.
3 Raise the boom and place a safety chock on the
lift cylinder rod. Carefully lower the boom onto
the lift cylinder safety chock.
Crushing hazard. Keep hands
away from cylinder and all moving
parts when lowering the boom.
Note: The lift cylinder safety chock is available
through Genie Service Parts.
4 Remove the center turntable cover retaining
fasteners. Remove the cover.
a
d
c
b
Summary of Contents for S-80
Page 1: ......
Page 6: ...February2012 S 80 S 85 S 80X PartNo 122985 This page intentionally left blank iv ...
Page 183: ...Section 6 Schematics February2012 6 5 6 6 Connector Pin Legend View 1 ...
Page 186: ...February2012 Section 6 Schematics 6 8 Connector Pin Legend View 2 6 7 ...
Page 223: ...Section 6 Schematics February2012 6 45 Electrical Schematic S 80X DeutzTD2011L04IModels 6 46 ...
Page 226: ...February2012 Section 6 Schematics 6 48 Electrical Schematic S 80X DeutzTD2011L04IModels 6 47 ...
Page 271: ...Section 6 Schematics February2012 6 93 Electrical Schematic S 80X Perkins804D 33Models 6 94 ...
Page 274: ...February2012 Section 6 Schematics 6 96 Electrical Schematic S 80X Perkins804D 33Models 6 95 ...
Page 331: ...Section 6 Schematics February2012 6 153 6 154 Continental TME27 Engine Harness ...
Page 334: ...February2012 Section 6 Schematics 6 156 Platform Level Cutout CTE Option 6 155 ...
Page 335: ...Section 6 Schematics February2012 6 157 Continental Options Schematic 6 158 ...
Page 338: ...February2012 Section 6 Schematics 6 160 Deutz and Perkins Options Schematic 6 159 ...
Page 339: ...Section 6 Schematics February2012 6 161 6 162 12 kW Hydraulic Generator Wiring Diagram ...
Page 342: ...February2012 Section 6 Schematics 6 164 6 163 12 kW Hydraulic Generator Electrical Schematic ...
Page 343: ...Section 6 Schematics February2012 6 165 Belt Driven Generator Option 6 166 ...
Page 346: ...February2012 Section 6 Schematics 6 168 Relay and Fuse Panel Legend 6 167 ...
Page 347: ...Section 6 Schematics February2012 6 169 6 170 Hydraulic Schematic 2WD Models ...
Page 350: ...February2012 Section 6 Schematics 6 172 Hydraulic Schematic 4WD Models 6 171 ...
Page 352: ...February2012 Section 6 Schematics 6 174 12 kW Hydraulic Generator Hydraulic Schematic 6 173 ...