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S-80 • S-85 • S-80X
Part No. 122985
Section 3 • Scheduled Maintenance Procedures
February 2012
Checklist B Procedures
B-1
Inspect the Battery(s)
Genie specifications require that this procedure be
performed every 250 hours or quarterly, whichever
comes first.
Proper battery condition is essential to good
engine performance and operational safety.
Improper fluid levels or damaged cables and
connections can result in engine component
damage and hazardous conditions. A single
battery configuraton is standard. A dual battery
option is available, where one battery is used to
start the engine and the other is used to power the
control system and auxiliary power unit. The two
batteries are charged by the alternator through a
battery separator.
Electrocution/burn hazard. Contact
with hot or live circuits could result
in death or serious injury. Remove
all rings, watches and other
jewelry.
Bodily injury hazard. Batteries
contain acid. Avoid spilling or
contacting battery acid. Neutralize
battery acid spills with baking soda
and water.
1 Put on protective clothing and eye wear.
2 Be sure that the battery cable connections are
free of corrosion.
Note: Adding terminal protectors and a corrosion
preventative sealant will help eliminate corrosion
on the battery terminals and cables.
3 Be sure that the battery hold downs and cable
connections are tight.
4 Be sure that the battery separator wire
connections are tight (if equipped).
5 Fully charge the battery(s) and allow the
battery(s) to rest at least 6 hours.
6 Remove the battery vent caps and check the
specific gravity of each battery cell with a
hydrometer. Note the results.
7 Check the ambient air temperature and adjust
the specific gravity reading for each cell as
follows:
•
Add 0.004 to the reading of each cell for
every 10° / 5.5° C above 80° F / 26.7° C.
•
Subtract 0.004 from the reading of each cell for
every 10° / 5.5° C below 80° F / 26.7° C.
Result: All battery cells display an adjusted
specific gravity of 1.277 or higher. The battery
is fully charged. Proceed to step 11.
Result: One or more battery cells display a
specific gravity of 1.217 or below. Proceed to
step 8.
8 Perform an equalizing charge, OR fully charge
the battery(s) and allow the battery(s) to rest at
least 6 hours.
9 Remove the battery vent caps and check the
specific gravity of each battery cell with a
hydrometer. Note the results.
Summary of Contents for S-80
Page 1: ......
Page 6: ...February2012 S 80 S 85 S 80X PartNo 122985 This page intentionally left blank iv ...
Page 183: ...Section 6 Schematics February2012 6 5 6 6 Connector Pin Legend View 1 ...
Page 186: ...February2012 Section 6 Schematics 6 8 Connector Pin Legend View 2 6 7 ...
Page 223: ...Section 6 Schematics February2012 6 45 Electrical Schematic S 80X DeutzTD2011L04IModels 6 46 ...
Page 226: ...February2012 Section 6 Schematics 6 48 Electrical Schematic S 80X DeutzTD2011L04IModels 6 47 ...
Page 271: ...Section 6 Schematics February2012 6 93 Electrical Schematic S 80X Perkins804D 33Models 6 94 ...
Page 274: ...February2012 Section 6 Schematics 6 96 Electrical Schematic S 80X Perkins804D 33Models 6 95 ...
Page 331: ...Section 6 Schematics February2012 6 153 6 154 Continental TME27 Engine Harness ...
Page 334: ...February2012 Section 6 Schematics 6 156 Platform Level Cutout CTE Option 6 155 ...
Page 335: ...Section 6 Schematics February2012 6 157 Continental Options Schematic 6 158 ...
Page 338: ...February2012 Section 6 Schematics 6 160 Deutz and Perkins Options Schematic 6 159 ...
Page 339: ...Section 6 Schematics February2012 6 161 6 162 12 kW Hydraulic Generator Wiring Diagram ...
Page 342: ...February2012 Section 6 Schematics 6 164 6 163 12 kW Hydraulic Generator Electrical Schematic ...
Page 343: ...Section 6 Schematics February2012 6 165 Belt Driven Generator Option 6 166 ...
Page 346: ...February2012 Section 6 Schematics 6 168 Relay and Fuse Panel Legend 6 167 ...
Page 347: ...Section 6 Schematics February2012 6 169 6 170 Hydraulic Schematic 2WD Models ...
Page 350: ...February2012 Section 6 Schematics 6 172 Hydraulic Schematic 4WD Models 6 171 ...
Page 352: ...February2012 Section 6 Schematics 6 174 12 kW Hydraulic Generator Hydraulic Schematic 6 173 ...