Genie S-80, Service Manual

Page: 36 / 353

3 - 6 S-80 • S-85 • S80X Part No. 122985
Section 3 • Scheduled Maintenance Procedures February 2012
Checklist C Y N R
C-1 Engine maintenance
C-2 Grease platform
overload (if equipped)
C-3 Test the platform
overload (if equipped)
C-4 Air filter element
C-5 Replace filter/separator
Deutz and Perkins
models
C-6 Safety envelope
S-80X
Checklist D Y N R
D-1 Boom wear pads
D-2 Free-wheel
configuration
D-3 Turntable rotation
bearing bolts
D-4 Turntable bearing wear
D-5 Engine maintenance
D-6 Replace hydraulic filters
D-7 Drive hub oil
Perform every 1500 hours:
D-8 Engine maintenance -
Deutz models
MAINTENANCE INSPECTION REPORT
Checklist E Y N R
E-1 Hydraulic oil
E-2 Engine maintenance -
Perkins models
Perform every 3000 hours:
E-3 Engine maintenance -
Deutz and Perkins
models
Perform every 7 years:
E-4 Replace the Boom
Extend/Retract Cables
Instructions
• Make copies of this report to use for
each inspection.
• Select the appropriate checklist(s) for
the type of inspection to be
performed.
Daily or 8 hour
Inspection:
A
Quarterly or 250 hour
Inspection:
A+B
Six Month or 500 hour
Inspection:
A+B+C
Annual or 1000 hour
Inspection:
A+B+C+D
2 Year or 2000 hour
Inspection:
A+B+C+D+E
• Place a check in the appropriate box
after each inspection procedure is
completed.
• Use the step-by-step procedures in
this section to learn how to perform
these inspections.
• If any inspection receives an “N”, tag
and remove the machine from
service, repair and re-inspect it. After
repair, place a check in the “R” box.
Legend
Y = yes, acceptable
N = no, remove from service
R = repaired
Comments
Model
Serial number
Date
Hour meter
Machine owner
Inspected by (print)
Inspector signature
Inspector title
Inspector company