Part No. 122985
S-80 • S-85 • S-80X
3 - 13
Section 3 • Scheduled Maintenance Procedures
February 2012
CHECKLIST
A
PROCEDURES
5 Loosen the drain plug located at the bottom of
the filter. Allow the water to drain into a suitable
container until fuel starts to come out.
Immediately tighten the drain plug.
Note: Do not completely drain the filter.
a
fuel filter/water separator
b
drain valve
6 Clean up any fuel that may have spilled.
7 Start the engine from the ground controls and
check the fuel filter/water separator for leaks.
Explosion and fire hazard. If a fuel
leak is discovered, keep any
additional personnel from entering
the area and do not operate the
machine. Repair the leak
immediately.
8 Swing the engine back to its original position
and install the engine pivot plate retaining
fastener.
A-10
Grease the Turntable Rotation
Bearing and Rotate Gear
Genie specifications require that this procedure be
performed every 100 hours of operation. Perform
this procedure more often if dusty conditions exist.
Frequent application of lubrication to the turntable
bearing and rotate gear is essential to good
machine performance and service life. Continued
use of an improperly greased bearing and gear will
result in component damage.
1 Locate the grease fitting on the platform end of
the tank side bulkhead.
2 Pump grease into the turntable rotation bearing.
Rotate the turntable in increments
of 4 to 5 inches / 10 to 13 cm at a time and
repeat this step until the entire bearing has been
greased.
3 Apply grease to each tooth of the drive gear,
located under the turntable.
Grease Specification
Chevron Ultra-duty grease, EP NLGI 2 (lithium based)
or equivalent
a
b
Summary of Contents for S-80
Page 1: ......
Page 6: ...February2012 S 80 S 85 S 80X PartNo 122985 This page intentionally left blank iv ...
Page 183: ...Section 6 Schematics February2012 6 5 6 6 Connector Pin Legend View 1 ...
Page 186: ...February2012 Section 6 Schematics 6 8 Connector Pin Legend View 2 6 7 ...
Page 223: ...Section 6 Schematics February2012 6 45 Electrical Schematic S 80X DeutzTD2011L04IModels 6 46 ...
Page 226: ...February2012 Section 6 Schematics 6 48 Electrical Schematic S 80X DeutzTD2011L04IModels 6 47 ...
Page 271: ...Section 6 Schematics February2012 6 93 Electrical Schematic S 80X Perkins804D 33Models 6 94 ...
Page 274: ...February2012 Section 6 Schematics 6 96 Electrical Schematic S 80X Perkins804D 33Models 6 95 ...
Page 331: ...Section 6 Schematics February2012 6 153 6 154 Continental TME27 Engine Harness ...
Page 334: ...February2012 Section 6 Schematics 6 156 Platform Level Cutout CTE Option 6 155 ...
Page 335: ...Section 6 Schematics February2012 6 157 Continental Options Schematic 6 158 ...
Page 338: ...February2012 Section 6 Schematics 6 160 Deutz and Perkins Options Schematic 6 159 ...
Page 339: ...Section 6 Schematics February2012 6 161 6 162 12 kW Hydraulic Generator Wiring Diagram ...
Page 342: ...February2012 Section 6 Schematics 6 164 6 163 12 kW Hydraulic Generator Electrical Schematic ...
Page 343: ...Section 6 Schematics February2012 6 165 Belt Driven Generator Option 6 166 ...
Page 346: ...February2012 Section 6 Schematics 6 168 Relay and Fuse Panel Legend 6 167 ...
Page 347: ...Section 6 Schematics February2012 6 169 6 170 Hydraulic Schematic 2WD Models ...
Page 350: ...February2012 Section 6 Schematics 6 172 Hydraulic Schematic 4WD Models 6 171 ...
Page 352: ...February2012 Section 6 Schematics 6 174 12 kW Hydraulic Generator Hydraulic Schematic 6 173 ...