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GE Multilin 489, Instruction Manual

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GE Multilin 489 Instruction Manual Download Page 262

7–12

489 GENERATOR MANAGEMENT RELAY – INSTRUCTION MANUAL

 

CHAPTER 7: TESTING

7.3

Additional Functional Tests

7.3.1

Overload Curve Accuracy

The specification for overload curve timing accuracy is 

±

100 ms or 

±

2% of time to trip. 

Pickup accuracy is as per the current inputs (

±

0.5% of 2

×

CT when the injected current is 

less than 2

×

CT and 

±

1% of 20

×

CT when the injected current is equal to or greater than 

2

×

CT). Perform the steps below to verify accuracy.

Z

In the 

S2 SYSTEM SETUP 

ZV

 GEN. PARAMETERS

 menu, set:

GENERATOR RATED MVA: 

“1.04”

GENERATOR VOLTAGE PHASE-PHASE: 

“600”

Note that setting 

GENERATOR VOLTAGE PHASE-PHASE

 

to “600” is equivalent to setting 

FLA = 1000 A. For testing purposes ONLY!

Z

In the 

S2 SYSTEM SETUP 

Z

 CURRENT SENSING

 menu, set:

PHASE CT PRIMARY: 

“1000”

Z

In the 

S9 THERMAL MODEL 

Z

 MODEL SETUP

 menu, set:

SELECT CURVE STYLE: 

“Standard”

OVERLOAD PICKUP LEVEL: 

“1.10 x FLA”

UNBALANCE BIAS K FACTOR: 

“0”

HOT/COLD SAFE STALL RATIO: 

“1.00”

ENABLE RTD BIASING: 

“No”

STANDARD OVERLOAD CURVE NUMBER: 

“4”

ENABLE THERMAL MODEL: 

“Yes”

Z

In the 

S9 THERMAL MODEL 

Z

 THERMAL ELEMENTS

 menu, set:

THERMAL MODEL TRIP: 

“Latched” or “Unlatched”

Any trip must be reset prior to each test. Short the emergency restart terminals 
momentarily immediately prior to each overload curve test to ensure that the thermal 
capacity used is zero. Failure to do so will result in shorter trip times. Inject the current of 
the proper amplitude to obtain the values as shown and verify the trip times. Motor load 
may be viewed in the 

A2 METERING DATA 

Z

 CURRENT METERING

 menu.

The thermal capacity used and estimated time to trip may be viewed in the 

A1 STATUS 

ZV

 

GENERATOR STATUS

 menu.

Note

(EQ 7.4)

Average Phase 

Current 

Displayed

Pickup Level

Expected 

Time to Trip

Tolerance Range

Measured Time 

to Trip (sec.)

1050 A

1.05 

×

 FLA

never

n/a

1200 A

1.20 

×

 FLA

795.44 s

779.53 to 811.35 s

1750 A

1.75 

×

 FLA

169.66 s

166.27 to 173.05 s

3000 A

3.00 

×

 FLA

43.73 s

42.86 to 44.60 s

6000 A

6.00 

×

 FLA

9.99 s

9.79 to 10.19 s

10000 A

10.00 

×

 FLA

5.55 s

5.44 to 5.66 s

FLA

Generator Rated MVA

3 Generator Phase-to-Phase Voltage

×

-----------------------------------------------------------------------------------------------------

=

Courtesy of NationalSwitchgear.com

Summary of Contents for Multilin 489

Page 1: ...6494L Copyright 2009 GE Multilin GE Multilin 215 Anderson Avenue Markham Ontario Canada L6E 1B3 Tel 905 294 6222 Fax 905 201 2098 Internet http www GEindustrial com multilin IISO9001 2000 G E M ULTILI N R E GISTERE D GE Multilin s Quality Management System is registered to ISO9001 2000 QMI 005094 UL A3775 1601 0150 AC Courtesy of NationalSwitchgear com ...

Page 2: ... of GE Multilin Inc This documentation is furnished on license and may not be reproduced in whole or in part without the permission of GE Multilin The content of this manual is for informational use only and is subject to change without notice Part numbers contained in this manual are subject to change without notice and should therefore be verified by GE Multilin before ordering Part number 1601 ...

Page 3: ...Courtesy of NationalSwitchgear com ...

Page 4: ...Courtesy of NationalSwitchgear com ...

Page 5: ...LAY IN SERVICE 1 16 TESTING 1 16 2 INTRODUCTION OVERVIEW 2 1 DESCRIPTION 2 1 ORDERING 2 4 OTHER ACCESSORIES 2 5 SPECIFICATIONS 2 6 INPUTS 2 6 OUTPUTS 2 7 PROTECTION 2 8 DIGITAL INPUTS 2 11 MONITORING 2 12 POWER SUPPLY 2 13 COMMUNICATIONS 2 14 TESTING 2 14 CERTIFICATION 2 15 PHYSICAL 2 15 ENVIRONMENTAL 2 15 LONG TERM STORAGE 2 16 3 INSTALLATION MECHANICAL INSTALLATION 3 1 DESCRIPTION 3 1 PRODUCT ID...

Page 6: ...RING SERIAL COMMUNICATIONS 4 15 USING THE QUICK CONNECT FEATURE 4 16 CONFIGURING ETHERNET COMMUNICATIONS 4 17 CONNECTING TO THE RELAY 4 19 WORKING WITH SETPOINTS AND SETPOINT FILES 4 21 ENGAGING A DEVICE 4 21 ENTERING SETPOINTS 4 21 USING SETPOINT FILES 4 23 UPGRADING RELAY FIRMWARE 4 30 DESCRIPTION 4 30 SAVING SETPOINTS TO A FILE 4 30 LOADING NEW FIRMWARE 4 30 ADVANCED ENERVISTA 489 SETUP FEATURE...

Page 7: ...BREAKER 5 26 TACHOMETER 5 26 WAVEFORM CAPTURE 5 27 GROUND SWITCH STATUS 5 27 S4 OUTPUT RELAYS 5 28 DESCRIPTION 5 28 RELAY RESET MODE 5 28 S5 CURRENT ELEMENTS 5 29 INVERSE TIME OVERCURRENT CURVE CHARACTERISTICS 5 29 OVERCURRENT ALARM 5 33 OFFLINE OVERCURRENT 5 33 INADVERTENT ENERGIZATION 5 34 PHASE OVERCURRENT 5 35 NEGATIVE SEQUENCE 5 36 GROUND OVERCURRENT 5 38 PHASE DIFFERENTIAL 5 39 GROUND DIRECT...

Page 8: ...UT 5 94 RUNNING HOUR SETUP 5 95 S11 ANALOG INPUTS OUTPUTS 5 96 ANALOG OUTPUTS 1 TO 4 5 96 ANALOG INPUTS 1 TO 4 5 98 S12 TESTING 5 100 SIMULATION MODE 5 100 PRE FAULT SETUP 5 101 FAULT SETUP 5 102 TEST OUTPUT RELAYS 5 102 TEST ANALOG OUTPUT 5 103 COMM PORT MONITOR 5 104 FACTORY SERVICE 5 104 6 ACTUAL VALUES OVERVIEW 6 1 ACTUAL VALUES MAIN MENU 6 1 DESCRIPTION 6 3 A1 STATUS 6 4 NETWORK STATUS 6 4 GE...

Page 9: ...TAL ACCURACY 7 6 NEGATIVE SEQUENCE CURRENT ACCURACY 7 6 RTD ACCURACY 7 7 DIGITAL INPUTS AND TRIP COIL SUPERVISION 7 9 ANALOG INPUTS AND OUTPUTS 7 9 OUTPUT RELAYS 7 11 ADDITIONAL FUNCTIONAL TESTS 7 12 OVERLOAD CURVE ACCURACY 7 12 POWER MEASUREMENT TEST 7 13 REACTIVE POWER ACCURACY 7 13 VOLTAGE PHASE REVERSAL ACCURACY 7 14 INJECTION TEST SETUP 2 7 15 GE MULTILIN 50 0 025 GROUND ACCURACY 7 15 NEUTRAL...

Page 10: ... A 11 GROUND FAULT CTS FOR 5 A SECONDARY CT A 13 PHASE CTS A 13 TIME OVERCURRENT CURVES A 15 ANSI CURVES A 15 DEFINITE TIME CURVES A 19 IAC CURVES A 20 IEC CURVES A 24 REVISION HISTORY A 27 CHANGE NOTES A 27 CHANGES TO THE 489 MANUAL A 27 EU DECLARATION OF CONFORMITY A 30 EU DECLARATION OF CONFORMITY A 30 WARRANTY A 31 GE MULTILIN WARRANTY A 31 Courtesy of NationalSwitchgear com ...

Page 11: ...t damage and or downtime 1 1 2 Inspection Checklist Open the relay packaging and inspect the unit for physical damage View the rear nameplate and verify that the correct model has been ordered Ensure that the following items are included Instruction Manual GE EnerVista CD includes software and relay documentation mounting screws For product information instruction manual updates and the latest sof...

Page 12: ...ales representative or the factory Comments about new features or modifications for your specific requirements are welcome and encouraged Setpoints and actual values are indicated as follows in the manual A4 MAINTENANCE ZV TRIP COUNTERS Z TOTAL NUMBER OF TRIPS This path representation illustrates the location of an specific actual value or setpoint with regards to its previous menus and sub menus ...

Page 13: ...of trip pre trip temperature measurements pre trip analog inputs values and pre trip instantaneous values of power system quantities d Active alarms e Relay date and time 2 Metering Data a Instantaneous current measurements including phase neutral and ground cur rents b Instantaneous phase to phase and phase to ground voltages depending on the VT connections average voltage and system frequency c ...

Page 14: ... shows the header of the setpoints menu Z Press the MESSAGE X or ENTER key to display the header for the first setpoints page The setpoint pages are numbered have an S prefix for easy identification and have a name which provides a general idea of the settings available in that page Z Press the MESSAGE T and MESSAGE S keys to scroll through all the available setpoint page headers Setpoint page hea...

Page 15: ...is indicated by the message END OF PAGE The beginning of a page is indicated by the message TOP OF PAGE Similarly to access additional sub pages Z Press the MESSAGE X or ENTER key to enter the first sub page Z Press the MESSAGE T or MESSAGE S keys to scroll through the available sub pages until the desired message is reached The process is identical for both setpoints and actual values The followi...

Page 16: ... while at the Demand Metering sub page heading to display the following Z Press W MESSAGE key to return to the Demand Metering sub page heading Z Press the MESSAGE T key to display the next actual value of this sub page Actual values and setpoints messages always have a colon separating the name of the value and the actual value or setpoint This particular message displays the current demand as me...

Page 17: ...d return the display to the previous level Z Press the W MESSAGE key twice to return to the A4 MAINTENANCE page header 1 2 2 Panel Keying Example The following figure provides a graphical example of how the keypad is used to navigate through the menu structure Specific locations are referred to throughout this manual by using a path representation The example shown in the figure gives the key pres...

Page 18: ...s the MESSAGE or ENTER key ACTUAL VALUES Z A1 STATUS Press the MESSAGE key ACTUAL VALUES Z A2 METERING DATA Press the MESSAGE key ACTUAL VALUES Z A3 LEARNED DATA MESSAGE PARAMETER Z AVERAGES MESSAGE AVERAGE GENERATOR LOAD 100 FLA MESSAGE AVERAGE NEG SEQ CURRENT 0 FLA Courtesy of NationalSwitchgear com ...

Page 19: ...ed operations Now that we have become more familiar with maneuvering through messages we can learn how to edit the values used by all setpoint classes Hardware and passcode security features are designed to provide protection against unauthorized setpoint changes Since we will be programming new setpoints using the front panel keys a hardware jumper must be installed across the setpoint access ter...

Page 20: ...ough all messages currently appropriate 1 3 3 Numerical Setpoints Each numerical setpoint has its own minimum maximum and step value These parameters define the acceptable setpoint value range Two methods of editing and storing a numerical setpoint value are available The first method uses the 489 numeric keypad in the same way as any electronic calculator A number is entered one digit at a time w...

Page 21: ...NU key until the relay displays the setpoints menu header To select the Ground CT type modify the S2 SYSTEM SETUP Z CURRENT SENSING ZV GROUND CT setpoint as shown below Z Press the MENU key until the relay displays the setpoints menu header SETPOINTS Z Press MESSAGE X or ENTER SETPOINTS Z S1 489 SETUP Press MESSAGE T SETPOINTS Z S2 SYSTEM SETUP Press MESSAGE X or ENTER CURRENT Z SENSING Press MESS...

Page 22: ...ELAY INSTRUCTION MANUAL CHAPTER 1 GETTING STARTED Press the VALUE keys until 1 A Secondary is displayed GROUND CT 1 A Secondary Press the ENTER key to store the setpoint NEW SETPOINT HAS BEEN STORED Courtesy of NationalSwitchgear com ...

Page 23: ... SYSTEM SETUP Press MESSAGE X or ENTER CURRENT Z SENSING Press MESSAGE X or ENTER PHASE CT PRIMARY 600 A Press MESSAGE T GROUND CT 1 A Secondary Press MESSAGE T GROUND CT RATIO 100 1 Press the VALUE keys until 200 1 is displayed or enter the value directly via the numeric keypad GROUND CT RATIO 200 1 Press the ENTER key to store the setpoint NEW SETPOINT HAS BEEN STORED SETPOINTS Z Press MESSAGE X...

Page 24: ...ay Z Select this output relay by pressing the 3 key pressing the 3 key again disables the 3 Auxiliary relay Enable disable relays 1 3 and 4 in the same manner until the desired combination appear in the display Z Press the ENTER key to store this change into memory As before confirmation of this action will momentarily flash on the display 1 3 6 Text Setpoints Text setpoints have data values which...

Page 25: ...yed in the first position Z Press the decimal key to store the character and advance the cursor to the next position Z Change the second character to a t in the same manner Z Continue entering characters in this way until all characters of the text Stn Monitor are entered Note that a space is selected like a character If a character is entered incorrectly press the decimal key repeatedly until the...

Page 26: ... yet been programmed If this warning is ignored protection will be active using factory default setpoints and the Relay In Service LED Indicator will be on 1 4 2 Testing Extensive commissioning tests are available in Chapter 7 Tables for recording required settings are available in Microsoft Excel format from the GE Multilin website at http www GEmultilin com The website also contains additional t...

Page 27: ...sed relay designed for the protection and management of synchronous and induction generators The 489 is equipped with 6 output relays for trips and alarms Generator protection fault diagnostics power metering and RTU functions are integrated into one economical drawout package The single line diagram illustrates the 489 functionality using ANSI American National Standards Institute device numbers ...

Page 28: ...s shown below 87G 27TN 59GN 49 50 46 86 49 12 38 50BF Output relays Trip Coil Supervision RS485 RS485 Analog inputs Analog outputs Output relays 489 RS232 4 4 6 52 GENERATOR 41 39 76 50 51GN 60FL 51V 50 27 32 21 40 40Q 24 59 810 81U 27 47 67 12 overspeed volts hertz undervoltage inadvertent generator energization reverse power low forward power bearing overtemperature RTD bearing vibration analog ...

Page 29: ...ertz Percentage Phase Differential Underfrequency Ground Directional Overfrequency High Set Phase Overcurrent Neutral Overvoltage Fundamental Undervoltage Neutral Undervoltage 3rd Harmonic Overvoltage Reactive Power kvar Volts Per Hertz Reverse Power Voltage Phase Reversal Low Forward Power Underfrequency two step RTD Stator Bearing Ambient Other Overfrequency two step Short Low RTD Neutral Overvo...

Page 30: ...eatures of the 489 are standard there are no options The phase CT secondaries control power and analog output range must be specified at the time of order There are two ground CT inputs one for a 50 0 025 CT and one for a ground CT with a 1 A secondary may also accommodate a 5 A secondary The VT inputs accommodate VTs in either a delta or wye configuration The output relays are always non failsafe...

Page 31: ...400 500 600 750 1000 phase CT primaries HGF3 HGF5 HGF8 For sensitive ground detection on high resistance grounded systems 489 1 3 8 inch Collar For shallow switchgear reduces the depth of the relay by 1 3 8 inches 489 3 inch Collar For shallow switchgear reduces the depth of the relay by 3 inches Table 2 3 489 Order Codes 489 Base unit 489 489 Generator Management Relay Phase current inputs P1 1 A...

Page 32: ...DC 489 sensor supply 24 V DC at 20 mA max GROUND CURRENT INPUT CT primary 10 to 10000 A 1 A 5 A CTs CT secondary 1 A 5 A or 50 0 025 HGF CTs Conversion range 0 02 to 20 CT for 1A 5A CTs 0 0 to 100 A primary for 50 0 025 CTs HGF 50 0 025 CT accuracy 0 1 A at 10 A 1 0 A at 10 to 100 A 1 A 5 A CT accuracy at 2 CT 0 5 of 2 CT at 2 CT 1 of 20 CT GROUND CT BURDEN GROUND CT CURRENT WITHSTAND SECONDARY NE...

Page 33: ...Platinum DIN 43760 100 Ω Nickel 120 Ω Nickel 10 Ω Copper RTD sensing current 5 mA Isolation 36 Vpk isolated with analog inputs and outputs Range 50 to 250 C Accuracy 2 C 4 F for Pt and Ni 5 C 9 F for Cu Lead resistance 25 Ω max per lead Pt and Ni types 3 Ω max per lead Cu type NO sensor 1 kΩ Short low alarm 50 C 2 2 2 Outputs ANALOG CURRENT OUTPUT Type Active Range 4 to 20mA 0 to 1 mA must be spec...

Page 34: ...accuracy 5 Characteristic angle 50 to 85 in steps of 1 Time delay 0 15 to 150 0 s in steps of 0 1 Timing accuracy 50 ms or 0 5 of total time Number of zones 2 GROUND DIRECTIONAL Pickup level 0 05 to 20 00 CT in steps of 0 01 Time delay 0 1 to 120 0 s in steps of 0 1 Pickup accuracy as per phase current inputs Timing accuracy 100 ms or 0 5 of total time Elements Trip and Alarm GROUND OVERCURRENT Pi...

Page 35: ...sing impedance circles NEGATIVE SEQUENCE OVERCURRENT Pickup level 3 to 100 FLA in steps of 1 Curve shapes I2 2 t trip defined by k definite time alarm Time delay 0 1 to 100 0 s in steps of 0 1 Pickup accuracy as per phase current inputs Timing accuracy 100ms or 0 5 of total time Elements Trip and Alarm NEUTRAL OVERVOLTAGE FUNDAMENTAL Pickup level 2 0 to 100 0 V secondary in steps of 0 01 Time dela...

Page 36: ... or 2 of total time at 25Hz Elements Trip and Alarm OVERLOAD STALL PROTECTION THERMAL MODEL Overload curves 15 Standard Overload Curves Custom Curve and Voltage Dependent Custom Curve all curves time out against average phase current Curve biasing Phase Unbalance Hot Cold Curve Ratio Stator RTD Online Cooling Rate Offline Cooling Rate Line Voltage Overload pickup 1 01 to 1 25 Pickup accuracy as pe...

Page 37: ... time at 25Hz Elements Trip and Alarm UNDERVOLTAGE Pickup level 0 50 to 0 99 rated V in steps of 0 01 Curve shapes Inverse Time definite time alarm Time Delay 0 2 to 120 0 s in steps of 0 1 Pickup accuracy as per voltage inputs Timing accuracy 100 ms or 0 5 of total time Elements Trip and Alarm VOLTAGE PHASE REVERSAL Configuration ABC or ACB phase rotation Timing accuracy 200 to 400 ms Elements Tr...

Page 38: ...rement 0 to 7200 RPM Duty cycle of pulse 10 Pickup level 101 to 175 rated speed in steps of 1 Time delay 1 to 250 s in steps of 1 Timing accuracy 0 5 s or 0 5 of total time Elements Trip and Alarm 2 2 5 Monitoring DEMAND METERING Metered values maximum phase current 3 phase real power 3 phase apparent power 3 phase reactive power Measurement type rolling demand Demand interval 5 to 90 min in steps...

Page 39: ...ated MW Time delay 0 2 to 120 0 s in steps of 0 1 Pickup accuracy see power metering Timing accuracy 100 ms or 0 5 of total time Elements Trip and Alarm TRIP COIL SUPERVISION Applicable voltage 20 to 300 V DC AC Trickle current 2 to 5 mA 2 2 6 Power Supply CONTROL POWER Options LO HI specify with order LO range 20 to 60 V DC 20 to 48 V AC at 48 to 62 Hz HI range 90 to 300 V DC 70 to 265 V AC at 48...

Page 40: ...rature Cycling 50 C 80 C IEC 60068 2 38 Composite Temperature Humidity 65 10 C at 93 RH IEC 60255 5 Dielectric Strength 2300 V AC IEC 60255 5 Impulse Voltage 5 kV IEC 60255 5 Insulation Resistance 100 MΩ 500 V AC 10 s IEC 60255 21 1 Sinusoidal Vibration 2 g IEC 60255 22 2 Electrostatic Discharge Direct 8 kV IEC 60255 22 3 Radiated RF Immunity 10 V m IEC 60255 22 4 Electrical Fast Transient Burst I...

Page 41: ... Door Dust tight door Mounting Panel or 19 rack mount IP Class IP20 X PACKAGING Shipping box 12 11 10 W H D 30 5cm 27 9cm 25 4cm Shipping weight 17 lbs 7 7 kg max TERMINALS Low voltage A B C D terminals 12 AWG max High voltage E F G H terminals 8 ring lug 10 AWG wire standard 2 2 11 Environmental ENVIRONMENTAL Ambient operating temperature 40 C to 60 C Ambient storage temperature 40 C to 80 C Humi...

Page 42: ...s caused by environmental factors such as moisture or corrosive gases Exposure to high humidity or corrosive environments will prematurely degrade the electronic components in any electronic device regardless of its use or manufacturer unless specific precautions such as those mentioned in the Environmental section above are taken Note It is recommended that all relays be powered up once per year ...

Page 43: ...nal wiring Connections in the case are fitted with mechanisms required to allow the safe removal of the relay unit from an energized panel such as automatic CT shorting The unit is mechanically held in the case by pins on the locking handle which cannot be fully lowered to the locked position until the electrical connections are completely mated Any 489 can be installed in any 489 case except for ...

Page 44: ... of the cover to prevent it from being opened FIGURE 3 2 Drawout Unit Seal Hazard may result if the product is not used for its intended purpose 3 1 2 Product Identification Each 489 unit and case are equipped with a permanent label This label is installed on the left side when facing the front of the relay of both unit and case The case label details which units can be installed The case label de...

Page 45: ... unit is normally mounted in its case when shipped from the factory and should be removed before mounting the case in the supporting panel Unit withdrawal is described in the next section After the mounting hole in the panel has been prepared slide the 489 case into the panel from the front Applying firm pressure on the front to ensure the front bezel fits snugly against the front of the panel ben...

Page 46: ... case the mechanical key will prevent full insertion of the unit Do not apply strong force in the following step or damage may result To remove the unit from the case Z Open the cover by pulling the upper or lower corner of the right side which will rotate about the hinges on the left Z Release the locking latch located below the locking handle by pressing upward on the latch with the tip of a scr...

Page 47: ...lide Unit out of Case To insert the unit into the case Z Raise the locking handle to the highest position Z Hold the unit immediately in front of the case and align the rolling guide pins near the hinges of the locking handle to the guide slots on either side of the case Z Slide the unit into the case until the guide pins on the unit have engaged the guide slots on either side of the case Z Grasp ...

Page 48: ...om the front of the switchgear panel Once disconnected the cable can be left hanging safely outside the case for re inserting the unit back into the case The unit may be re inserted by first connecting the network cable to the rear RJ45 connector of the 489 see step 3 of Unit Withdrawal and Insertion on page 3 4 Ensure that the network cable does not get caught inside the case while sliding in the...

Page 49: ...CHAPTER 3 INSTALLATION 489 GENERATOR MANAGEMENT RELAY INSTRUCTION MANUAL 3 7 3 1 6 Terminal Locations FIGURE 3 9 Terminal Layout Courtesy of NationalSwitchgear com ...

Page 50: ...t 2 F05 4 Auxiliary NO A25 Analog Input 3 F06 4 Auxiliary NC A26 Analog Input 4 F07 5 Alarm Common A27 Analog Input Common F08 6 Service NO B01 RTD Shield F09 6 Service NC B02 Auxiliary RS485 F10 Neutral VT B03 Auxiliary RS485 F11 Coil Supervision B04 Auxiliary RS485 Common F12 IRIG B C01 Access G01 Phase VT Common C02 Access G02 Phase A VT C03 Breaker Status G03 Neutral Phase A CT C04 Breaker Sta...

Page 51: ...CHAPTER 3 INSTALLATION 489 GENERATOR MANAGEMENT RELAY INSTRUCTION MANUAL 3 9 3 2 Electrical Installation 3 2 1 Typical Wiring Courtesy of NationalSwitchgear com ...

Page 52: ...nnections FIGURE 3 11 Typical Wiring Detail 3 2 3 Control Power Control power supplied to the relay must match the installed power supply range If the applied voltage does not match damage to the unit may occur All grounds MUST be connected for normal operation regardless of control power supply type The label found on the left side of the relay specifies its order code or model number The install...

Page 53: ...shorted by automatic mechanisms on the 489 case if the unit is withdrawn The phase CTs should be chosen such that the FLA is no less than 50 of the rated phase CT primary Ideally the phase CT primary should be chosen such that the FLA is 100 of the phase CT primary or slightly less This will ensure maximum accuracy for the current measurements The maximum phase CT primary current is 50000 A The 48...

Page 54: ... earth leakage current must be measured for personnel safety primary ground current as low as 0 25 A may be detected with the GE Multilin HGF CT Only one ground CT input tap should be used on a given unit The HGF CT has a rating of 50 0 025 However if the HGF CT is used in conjunction with the 489 the relay assumes a fixed ratio of 5 0 0025 Therefore the pickup level in primary amps will be Pickup...

Page 55: ...ION 489 GENERATOR MANAGEMENT RELAY INSTRUCTION MANUAL 3 13 FIGURE 3 14 Core Balance Ground CT Installation Unshielded Cable FIGURE 3 15 Core Balance Ground CT Installation Shielded Cable Courtesy of NationalSwitchgear com ...

Page 56: ...minal see Typical Wiring Diagram on page 3 10 In addition the 24 V DC switch supply is brought out for control power of an inductive or capacitive proximity probe The NPN transistor output could be taken to one of the assignable digital inputs configured as a counter or tachometer Refer to the Specifications section of this manual for maximum current draw from the 24 V DC switch supply DO NOT INJE...

Page 57: ...rcuitry is isolated as a group with the Analog Input circuitry and the RTD circuitry Only one ground reference should be used for the three circuits Transorbs limit this isolation to 36 V with respect to the 489 safety ground If a voltage output is required a burden resistor must be connected at the input of the SCADA measuring device Ignoring the input impedance of the input EQ 3 1 For example fo...

Page 58: ...and therefore be in its operated state All other relays being non failsafe will be de energized normally and energize when called upon to operate Obviously when control power is lost to the 489 these relays must be de energized and therefore they will be in their non operated state Shorting bars in the drawout case ensure that when the 489 is drawn out no trip or alarm occurs The 6 Service output ...

Page 59: ...le annunciation of such a failure will allow the operator or the operation computer to either continue or do a sequenced shutdown Relay contacts must be considered unsafe to touch when the system is energized If the customer requires the relay contacts for low voltage accessible applications it is their responsibility to ensure proper insulation levels 3 2 11 IRIG B IRIG B is a standard time code ...

Page 60: ...one Avoid star or stub connected configurations The last device at each end of the daisy chain should be terminated with a 120 Ω W resistor in series with a 1 nF capacitor across the and terminals Observing these guidelines will result in a reliable communication system that is immune to system transients FIGURE 3 18 RS485 Communications Wiring 3 2 13 Dielectric Strength It may be required to test...

Page 61: ... output relays do not require any special precautions Low voltage inputs 30 V RTDs analog inputs analog outputs digital inputs and RS485 communication ports are not to be tested for dielectric strength under any circumstance see below FIGURE 3 19 Testing the 489 for Dielectric Strength g GE Multilin Courtesy of NationalSwitchgear com ...

Page 62: ...3 20 489 GENERATOR MANAGEMENT RELAY INSTRUCTION MANUAL CHAPTER 3 INSTALLATION Courtesy of NationalSwitchgear com ...

Page 63: ... English and do not require the aid of an instruction manual for deciphering When the user interface is not being used the display defaults to the user defined status messages Any trip or alarm automatically overrides the default messages and is immediately displayed 4 1 2 LED Indicators There are three groups of LED indicators They are 489 Status Generator Status and Output Status FIGURE 4 1 489 ...

Page 64: ...etting the S3 DIGITAL INPUTS ZV DUAL SETPOINTS ZV ACTIVATE SETPOINT GROUP setpoint to Group 2 RESET POSSIBLE A trip or latched alarm may be reset Pressing the RESET key clears the trip alarm MESSAGE Under normal conditions the default messages selected during setpoint programming are displayed If any alarm or trip condition is generated a diagnostic message overrides the displayed message and this...

Page 65: ... AUXILIARY The 2 Auxiliary relay has operated energized 3 AUXILIARY The 3 Auxiliary relay has operated energized 4 AUXILIARY The 4 Auxiliary relay has operated energized 5 ALARM The 5 Alarm relay has operated energized 6 SERVICE The 6 Service relay has operated de energized 6 Service is fail safe normally energized 4 1 3 RS232 Program Port This port is intended for connection to a portable PC Setp...

Page 66: ...in the chapters 5 and 6 respectively The ENTER key is dual purpose It is used to enter the sub pages and to store altered setpoint values into memory to complete the change The MESSAGE X key can also be used to enter sub pages but not to store altered setpoints The ESCAPE key is also dual purpose It is used to exit the sub pages and to cancel a setpoint change The MESSAGE W key can also be used to...

Page 67: ... name of this user defined input will be changed in this example from the generic Input A to something more descriptive If an application is to be using the relay as a station monitor it is more informative to rename this input Stn Monitor Z Press the decimal to enter the text editing mode The first character will appear underlined as follows Z Press the VALUE keys until the character S is display...

Page 68: ...s the unit may be turned off and back on the access jumper may be removed or the SETPOINT ACCESS setpoint may be changed to Restricted The passcode cannot be entered until terminals C1 and C2 access terminals are shorted When setpoint access is allowed the Setpoint Access LED indicator on the front of the 489 will be lit Setpoint changes take effect immediately even when generator is running Howev...

Page 69: ...s are changed by pressing the VALUE keys until the desired value appears and then pressing ENTER Numeric setpoints may also be entered through the numeric keys including decimals If the entered setpoint is out of range the original setpoint value reappears If the entered setpoint is out of step an adjusted value will be stored e g 101 for a setpoint that steps 95 100 105 is stored as 100 If a mist...

Page 70: ...st warning relay Light the self test warning LED Flash a diagnostic message periodically on the display screen The 489 self test warnings are shown below Table 4 1 Self Test Warnings Message Severity Description Self Test Warning 1 Replace Immediately Major This warning is caused by detection of a corrupted location in the program memory as determined by a CRC error checking code Any function of t...

Page 71: ...y of system input measurements is affected by this failure Clock Not Set Program Date Time Minor Occurs if the clock has not been set Unit Temp Exceeded Service CheckAmbient Minor Caused by the detection of unacceptably low less than 40 C or high greater than 85 C temperatures detected inside the unit Unit Not Calibrated Replace Immediately Minor This warning occurs when the relay has not been fac...

Page 72: ...real time This no charge software provided with every 489 relay can be run from any computer supporting Microsoft Windows 95 or higher This chapter provides a summary of the basic EnerVista 489 Setup software interface features The EnerVista 489 Setup help file provides details for getting started and using the software interface With the EnerVista 489 Setup running on your PC it is possible to Pr...

Page 73: ...CHAPTER 4 INTERFACES 489 GENERATOR MANAGEMENT RELAY INSTRUCTION MANUAL 4 11 FIGURE 4 2 Communications using The Front RS232 Port Courtesy of NationalSwitchgear com ...

Page 74: ...ended Microsoft Windows 95 98 98SE ME NT 4 0 SP4 or higher 2000 XP Internet Explorer version 4 0 or higher required libraries 128 MB of RAM 256 MB recommended Minimum of 200 MB hard disk space A list of qualified modems for serial communications is shown below US Robotics external 56K Faxmodem 5686 US Robotics external Sportster 56K X2 PCTEL 2304WT V 92 MDC internal modem After ensuring these mini...

Page 75: ...is complete start the EnerVista Launchpad application Z Click the IED Setup section of the Launch Pad window Z In the EnerVista Launch Pad window click the Add Product button and select the 489 Generator Management Relay from the Install Software window as shown below Z Select the Web option to ensure the most recent software release or select CD if you do not have a web connection Z Click the Add...

Page 76: ...omplete path including the new directory name where the EnerVista 489 Setup software will be installed Z Click on Next to begin the installation The files will be installed in the directory indicated and the installation program will automatically create icons and add EnerVista 489 Setup software to the Windows start menu Z Click Finish to end the installation The 489 device will be added to the l...

Page 77: ...Configuring Ethernet Communications on page 4 17 Z Install and start the latest version of the EnerVista 489 Setup software available from the GE EnerVista CD See the previous section for the installation procedure Z Click on the Device Setup button to open the Device Setup window Z Click the Add Site button to define a new site Z Enter the desired site name in the Site Name field If desired a sho...

Page 78: ...y 8 bits and 1 stop bit These values cannot be changed Z Click the Read Order Code button to connect to the 489 device and upload the order code If a communications error occurs ensure that the 489 serial communications values entered in the previous step correspond to the relay setting values Z Click OK when the relay order code has been received The new device will be added to the Site List wind...

Page 79: ...Connect button The EnerVista 489 Setup software will display a window indicating the status of communications with the relay When connected a new Site called Quick Connect will appear in the Site List window The properties of this new site cannot be changed The 489 Site Device has now been configured via the Quick Connect feature for serial communications Proceed to Connecting to the Relay on page...

Page 80: ...on when complete The new site will appear in the upper left list Z Click the Add Device button to define the new device Z Enter the desired name in the Device Name field and a description optional Z Select Ethernet from the Interface drop down list This will display a number of interface parameters that must be entered for proper Ethernet functionality Z Enter the IP address assigned to the relay ...

Page 81: ... to the relay Z Expand the Site list by double clicking on the site name or clicking on the box to list the available devices for the given site for example in the Pumping Station 1 site shown below Z Expand the desired device trees by clicking the box The following list of headers is shown for each device Device Definitions Setpoints Actual Values Commands Communications Z Expand the Setpoints Pr...

Page 82: ... relay and that the relay has been properly configured for communications steps described earlier Setpoints can now be edited printed or changed according to user specifications Other setpoint and commands windows can be displayed and edited in a similar manner Actual values windows are also available for display These windows can be locked arranged and resized at will Note Refer to the EnerVista ...

Page 83: ...uct series 4 4 2 Entering Setpoints The System Setup page will be used as an example to illustrate the entering of setpoints In this example we will be changing the current sensing setpoints Z Establish communications with the relay Z Select the Setpoint System Setup menu item This can be selected from the device setpoint tree or the main window menu bar Z Select the Current Sensing menu item Z Se...

Page 84: ...uiring non numerical pre set values e g VT CONNECTION TYPE below in the Voltage Sensing window Z Click anywhere within the setpoint value box to display a drop down selection menu arrow Z Click on the arrow to select the desired setpoint For setpoints requiring an alphanumeric text string e g message scratchpad messages the value may be entered directly within the setpoint value box Z In the Setpo...

Page 85: ...ts RTD Temperature Thermal Model Monitoring Functions Analog Inputs and Outputs Relay Testing User Memory Map Setting Tool Factory default values are supplied and can be restored after any changes The EnerVista 489 Setup display relay setpoints with the same hierarchy as the front panel display For specific details on setpoints refer to Chapter 5 Downloading and Saving Setpoints Files Setpoints mu...

Page 86: ...the capability to review and manage a large group of setpoint files Use the following procedure to add a new or existing file to the list Z In the files pane right click on Files Z Select the Add Existing Setting File item as shown The Open dialog box will appear prompting for a previously saved setting file As for any other Windows application Z Browse for the file to add Z Click Open The new fil...

Page 87: ...e button beside the Enter File Name box Z Select the file name and path to store the file or select any displayed file name to update an existing file All 489 setpoint files should have the extension 489 for example motor1 489 Z Click Save and OK to complete the process Once this step is completed the new file with a complete path will be added to the EnerVista 489 Setup software environment Upgra...

Page 88: ...de noted in step 2 select a New File Version that matches the Software Revision code from the pull down menu For example if the software revision is 3 00 and the current setpoint file revision is 1 50 change the setpoint file revision to 3 0X as shown below Z When complete click Convert to convert the setpoint file to the desired revision A dialog box will request confirmation See Loading Setpoint...

Page 89: ...nt Preview Settings is identical to the steps above Setpoints lists can be printed in the same manner by right clicking on the desired file in the file list or device in the device list and selecting the Print Device Information or Print Settings File options A complete list of actual values can also be printed from a connected device with the following procedure Z Establish communications with th...

Page 90: ...89 Setup environment as described in Adding Setpoints Files to the Environment on page 4 24 Z Select the previously saved setpoint file from the File pane of the EnerVista 489 Setup software main window Z Select the File Properties menu item and verify that the corresponding file is fully compatible with the hardware and firmware version of the target relay If the versions are not identical see Up...

Page 91: ...ION MANUAL 4 29 If there are no incompatibilities between the target device and the Setpoints file the data will be transferred to the relay An indication of the percentage completed will be shown in the bottom of the main menu Courtesy of NationalSwitchgear com ...

Page 92: ...l be necessary to load this file back into the 489 Refer to Downloading and Saving Setpoints Files on page 4 23 for details on saving relay setpoints to a file 4 5 3 Loading New Firmware Loading new firmware into the 489 flash memory is accomplished as follows Z Connect the relay to the local PC and save the setpoints to a file as shown in Downloading and Saving Setpoints Files on page 4 23 Z Sele...

Page 93: ... it is in Upload Mode While the file is being loaded into the 489 a status box appears showing how much of the new firmware file has been transferred and how much is remaining as well as the upgrade status The entire transfer process takes approximately five minutes The EnerVista 489 Setup software will notify the user when the 489 has finished loading the file Z Carefully read any displayed messa...

Page 94: ...ult values min max values data type and item size may change slightly from version to version of firmware The addresses are rearranged when new features are added or existing features are enhanced or modified The EEPROM DATA ERROR message displayed after upgrading downgrading the firmware is a resettable self test message intended to inform users that the Modbus addresses have changed with the upg...

Page 95: ...rom the 489 relay at the instance of a trip A maximum of 128 cycles can be captured and the trigger point can be adjusted to anywhere within the set cycles A maximum of 16 waveforms can be buffered stored with the buffer cycle trade off The following waveforms can be captured Phase A B and C currents Ia Ib and Ic Neutral end A B and C currents Ineutral_a Ineutral_b and Ineutral_c Ground currents I...

Page 96: ...of the window To match the captured waveform with the event that triggered it Z Make note of the time and date shown in the graph Z Find the event that matches the same time and date in the event recorder The event record will provide additional information on the cause and the system Display graph values at the corresponding cursor line Cursor lines are identified by their colors CURSOR LINES To ...

Page 97: ...d select other options as required by checking the appropriate boxes Z Click OK to store these graph attributes and to close the window The Waveform Capture window will reappear with the selected graph attributes available for use 4 6 3 Phasors The EnerVista 489 Setup software can be used to view the phasor diagram of three phase currents and voltages The phasors are for Phase Voltages Va Vb and V...

Page 98: ...ay was designed to display lagging angles Therefore if a system condition would cause the current to lead the voltage by 45 the 489 relay will display such angle as 315 Lag instead of 45 Lead VOLTAGE VECTORS Assigned to Phasor Set 1 Graph 1 CURRENT VECTORS Assigned to Phasor Set 2 Graph 2 CURRENT LEVEL Displays the value and angle of the current phasor VOLTAGE LEVEL Displays the value and the angl...

Page 99: ...ing from 1 second up to 1 hour The parameters which can be trended by the EnerVista 489 Setup software are Currents Voltages Phase Currents A B and C Generator Load Negative Sequence Current Ground Current and Neutral Current Differential Currents A B and C System Frequency Voltages Vab Vbc Vca Van Vbn Vcn Power Power Factor Real kW Reactive kvar and Apparent kVA Power Positive Watthours Positive ...

Page 100: ... be displayed through the pull down menu beside each channel description Z Select the Sample Rate through the pull down menu If you want to save the information captured by trending Z Check the box besides Log Samples to File The following dialog box will appear requesting for file name and path The file is saved as csv comma delimited values file which can be viewed and manipulated with compatibl...

Page 101: ...creen The data log will continue until the Stop button is pressed or until the selected number of samples is reached whichever occurs first During the process of data logging the trending screen appears as shown below FIGURE 4 7 Trending Screen SAVE DATA TO FILE Select to save the information to a CSV file on the PC MODE SELECT Select to view Cursor 1 Cursor 2 or the Delta difference values for th...

Page 102: ... the Actual A4 Event Recorder item from the main menu This displays the Event Recorder window indicating the list of recorded events with the most current event displayed first FIGURE 4 8 Event Recorder Window shown unconnected EVENT LISTING Lists the last 256 events with the most recent displayed at top of list EVENT SELECTION Select an event row to view event data information which will be displ...

Page 103: ...r additional information on the User Map Z Select a connected device in EnerVista 489 Setup Z Select the Setpoint User Map menu item to open the following window This window allows the desired addresses to be written to User Map locations The User Map values that correspond to these addresses are then displayed 4 6 7 Viewing Actual Values You can view real time relay data such as input output stat...

Page 104: ...ge generator load and differential currents RTD Temperatures including hottest RTDs Instantaneous phase to phase and phase to ground voltages depending on the VT connections average voltage and system frequency Generator Speed Power Quantities including Apparent Real and Reactive Power Current and power demand including peak values Analog inputs Vector information 3 Generator Learned Data Average ...

Page 105: ...ual values refer to Chapter 6 To view a separate window for each group of actual values select the desired item from the tree and double click with the left mouse button Each group will be opened on a separate tab The windows can be re arranged to maximize data viewing as shown in the following figure showing actual current voltage and generator status values tiled in the same window FIGURE 4 9 Ac...

Page 106: ...ttp www EnerVista com Z Install the EnerVista Viewpoint software from the GE EnerVista CD Z Ensure that the 489 device has been properly configured for either serial or Ethernet communications see previous sections for details Z Click the Viewpoint window in EnerVista to log into EnerVista Viewpoint At this point you will be required to provide a login and password if you have not already done so ...

Page 107: ...9 Setup to the Relay on page 4 15 for details FIGURE 4 11 Device Setup Screen Example Z Click the Read Order Code button to connect to the 489 device and upload the order code If an communications error occurs ensure that communications values entered in the previous step correspond to the relay setting values Z Click OK when complete Z From the EnerVista main window select the IED Dashboard item ...

Page 108: ... MANUAL CHAPTER 4 INTERFACES FIGURE 4 12 Plug and Play Dashboard Z Click the Dashboard button below the 489 icon to view the device information We have now successfully accessed our 489 through EnerVista Viewpoint Courtesy of NationalSwitchgear com ...

Page 109: ...OR MANAGEMENT RELAY INSTRUCTION MANUAL 4 47 FIGURE 4 13 EnerVista Plug and Play Screens For additional information on EnerVista viewpoint please visit the EnerVista website at http www EnerVista com Courtesy of NationalSwitchgear com ...

Page 110: ...4 48 489 GENERATOR MANAGEMENT RELAY INSTRUCTION MANUAL CHAPTER 4 INTERFACES Courtesy of NationalSwitchgear com ...

Page 111: ...e been grouped into a number of pages and sub pages as shown below Each page of setpoints e g S2 SYSTEM SETUP has a section which describes in detail all the setpoints found on that page SETPOINTS Z PASSCODE Z See page 5 9 MESSAGE PREFERENCES Z See page 5 10 MESSAGE COMMUNICATIONS Z See page 5 12 MESSAGE REAL TIME Z CLOCK See page 5 13 MESSAGE DEFAULT Z See page 5 14 MESSAGE MESSAGE Z See page 5 1...

Page 112: ...1 MESSAGE GENERAL Z See page 5 22 MESSAGE GENERAL Z See page 5 22 MESSAGE GENERAL Z See page 5 22 MESSAGE REMOTE RESET Z See page 5 23 MESSAGE TEST INPUT Z See page 5 23 MESSAGE THERMAL RESET Z See page 5 23 MESSAGE DUAL Z See page 5 24 MESSAGE SEQUENTIAL Z See page 5 25 MESSAGE FIELD BREAKER Z See page 5 26 MESSAGE TACHOMETER Z See page 5 26 MESSAGE WAVEFORM Z See page 5 27 MESSAGE GROUND Z See p...

Page 113: ... See page 5 36 MESSAGE 1 GROUND Z OVERCURRENT See page 5 38 MESSAGE 1 PHASE Z DIFFERENTIAL See page 5 39 MESSAGE 1 GROUND Z DIRECTIONAL See page 5 40 MESSAGE 1 HIGH SET Z PHASE OVERCURRENT See page 5 42 MESSAGE END OF PAGE 1 SETPOINTS Z S6 VOLTAGE ELEM 1 UNDERVOLTAGE Z See page 5 43 MESSAGE 1 OVERVOLTAGE Z See page 5 44 MESSAGE 1 VOLTS HERTZ Z See page 5 45 MESSAGE 1 PHASE Z REVERSAL See page 5 48...

Page 114: ...POWER See page 5 62 MESSAGE 1 LOW FORWARD Z POWER See page 5 63 MESSAGE END OF PAGE 1 SETPOINTS Z S8 RTD TEMPERATURE 1 RTD TYPES Z See page 5 64 MESSAGE 1 RTD 1 Z See page 5 65 MESSAGE 1 RTD 2 Z See page 5 65 MESSAGE 1 RTD 3 Z See page 5 65 MESSAGE 1 RTD 12 Z See page 5 67 MESSAGE 1 OPEN RTD Z SENSOR See page 5 68 MESSAGE 1 RTD Z SHORT LOW TEMP See page 5 69 MESSAGE END OF PAGE 1 SETPOINTS Z S9 TH...

Page 115: ...Z See page 5 93 MESSAGE MW DEMAND Z See page 5 93 MESSAGE Mvar DEMAND Z See page 5 93 MESSAGE MVA DEMAND Z See page 5 93 MESSAGE PULSE Z See page 5 94 MESSAGE RUNNING Z See page 5 95 MESSAGE END OF PAGE SETPOINTS Z ANALOG Z See page 5 96 MESSAGE ANALOG Z See page 5 96 MESSAGE ANALOG Z See page 5 96 MESSAGE ANALOG Z See page 5 96 MESSAGE ANALOG Z See page 5 98 MESSAGE ANALOG Z See page 5 98 MESSAGE...

Page 116: ...lf and associated output relay s after the condition that caused the trip ceases and the Breaker Status input indicates that the breaker is open If there is a lockout time the trip relay s will not reset until the lockout time has expired Immediately prior to issuing a trip the 489 takes a snapshot of generator parameters and stores them as pre trip values allowing for troubleshooting after the tr...

Page 117: ...ermined by the suitability of each relay for that particular function The appropriate LED indicator on the 489 faceplate will illuminate when an output relay s has been operated by a control function Since it may not be desirable to log all control function as events each control feature may be programmed to log as an event or not If a control feature is programmed to log as an event each control ...

Page 118: ...int Headers for each setpoint message subgroup that has dual settings will be denoted by a superscript number indicating which setpoint group is being viewed or edited Also when a setpoint that has dual settings is stored the flash message that appears will indicate which setpoint group setting has been changed If only one setting group is required edit and activate only Group 1 that is do not ass...

Page 119: ...le passcode protection on a new relay follow the procedure below Z Press ENTER then MESSAGE DOWN until CHANGE PASSCODE message is displayed Z Select Yes and follow directions to enter a new passcode 1 to 8 digits in length Once a new passcode other than 0 is programmed it must be entered to gain setpoint access whenever setpoint access is restricted Assuming that a non zero passcode has been progr...

Page 120: ...an be modified to ensure messages remain on the screen long enough during programming or reading of actual values PARAMETER AVERAGES CALCULATION PERIOD The period of time over which the parameter averages are calculated may be adjusted with this setpoint The calculation is a sliding window TEMPERATURE DISPLAY Measurements of temperature may be displayed in either Celsius or Fahrenheit Each actual ...

Page 121: ...f 4 pre trip cycles and 12 post trip cycles WAVEFORM MEMORY BUFFER Selects the partitioning of the waveform memory The first number indicates the number of events and the second number the number of cycles The relay captures 12 samples per cycle When more waveform captures occur than the available storage the oldest data will be discarded Courtesy of NationalSwitchgear com ...

Page 122: ...r RS485 communications each relay must have a unique address from 1 to 254 Address 0 is the broadcast address monitored by all relays Addresses do not have to be sequential but no two units can have the same address or errors will occur Generally each unit added to the link will use the next higher address starting at 1 Baud rates can be selected as 300 1200 2400 4800 9600 or 19200 The data frame ...

Page 123: ...ed internal clock runs continuously even when power is off It has the same accuracy as an electronic watch approximately 1 minute per month It must be periodically corrected either manually through the front COMMUNICATIONS Z SLAVE ADDRESS 254 Range 1 to 254 in steps of 1 MESSAGE COMPUTER RS485 BAUD RATE 9600 Range 300 1200 2400 4800 9600 19200 MESSAGE COMPUTER RS485 PARITY None Range None Odd Even...

Page 124: ...mands An IRIG B signal receiver may be connected to 489 units with hardware revision G or higher The relay will continuously decode the time signal and set its internal time correspondingly The signal type setpoint must be set to match the signal provided by the receiver 5 2 5 Default Messages PATH SETPOINTS Z S1 489 SETUP ZV DEFAULT MESSAGES The 489 displays default messages after a period of key...

Page 125: ...followed correctly the DEFAULT MESSAGE HAS BEEN ADDED flash message is displayed Z To verify that the message was added view the last message under the S1 489 SETUP ZV DEFAULT MESSAGES menu Default messages can be removed from the default message list as follows Z Enter the correct passcode at S1 489 SETUP Z PASSCODE Z ENTER PASSCODE FOR ACCESS to allow setpoint entry unless the passcode has alrea...

Page 126: ...to the next character To skip over a character press the key If an incorrect character is accidentally stored press the key enough times to scroll the cursor around to the character Z When the desired message is displayed press the ENTER key to store or the ESCAPE key to abort The message is now permanently stored Z Press ESCAPE to cancel the altered message 5 2 7 Clear Data PATH SETPOINTS Z S1 48...

Page 127: ... values may be cleared at any time CLEAR TRIP COUNTERS There are counters for each possible type of trip Those counters may be cleared by executing this command CLEAR EVENT RECORD The event recorder saves the last 256 events automatically overwriting the oldest event If desired all events can be cleared using this command to prevent confusion with old information CLEAR GENERATOR INFORMATION The nu...

Page 128: ...ill appear On solid or low resistance grounded systems where fault currents may be quite large the 489 1 A 5 A secondary Ground CT input should be used Select the Ground CT primary so that potential fault current does not exceed 20 times the primary rating When relaying class CTs are purchased this precaution will ensure that the Ground CT does not saturate under fault conditions The 489 uses a no...

Page 129: ...ERATOR PARAMETERS As a safeguard when a unit is received from the factory the PHASE CT PRIMARY and Generator Parameters setpoints will be defaulted to indicating they are not programmed The 489 indicates that it was never programmed Once these values are entered the 489 will be in service All elements associated with power quantities are programmed in per unit values calculated from the rated MVA ...

Page 130: ...232 RS485 communication ports Refer to GE publication number GEK 106495 489 Communications Guide for command formats When a startup command is issued the auxiliary relay s assigned for starting control will be activated for 1 second to initiate startup When a stop command is issued the assigned relay s will be activated for 1 second to initiate a shutdown SERIAL Z SERIAL START STOP INITIATION Off ...

Page 131: ...s safeguard is in addition to the setpoint passcode feature which functions independently see the S1 489 SETUP Z PASSCODE menu The access switch has no effect on setpoint programming from the RS232 and RS485 serial communications ports 5 4 2 Breaker Status PATH SETPOINTS ZV S3 DIGITAL INPUTS Z BREAKER STATUS This input is necessary for all installations The 489 determines when the generator is onl...

Page 132: ... Z ASSIGN DIGITAL INPUT None Range None Input 1 to Input 7 See note below MESSAGE ASSERTED DIGITAL INPUT STATE Closed Range Closed Open MESSAGE INPUT NAME Input A Range 12 alphanumeric characters MESSAGE BLOCK INPUT FROM ONLINE 0 s Range 0 to 5000 s in steps of 1 MESSAGE GENERAL INPUT A CONTROL Off Range Off On MESSAGE PULSED CONTROL RELAY DWELL TIME 0 0 s Range 0 0 to 25 0 s in steps of 0 1 MESSA...

Page 133: ...d statistical information relating historically to generator and breaker operation This information includes last trip data peak demand data MWh and Mvarh metering parameter averages RTD maximums analog input minimums and maximums number of trips number of trips by type number of breaker operations the number of thermal resets total generator running hours and the event record When the unit is und...

Page 134: ...PUT None Range None Input 1 Input 2 Input 3 Input 4 Input 5 Input 6 Input 7 MESSAGE ACTIVATE SETPOINT GROUP Group 1 Range Group 1 Group 2 MESSAGE EDIT SETPOINT GROUP Group 1 Range Group 1 Group 2 2 SETPOINTS Z S5 CURRENT ELEM 2 SETPOINTS Z S6 VOLTAGE ELEM 2 SETPOINTS Z S7 POWER ELEMENTS 2 SETPOINTS Z S8 RTD TEMPERA TURE 2 SETPOINTS Z S9 THERMAL MODEL 2 OVERCURRENT Z ALARM 2 UNDERVOLTAGE Z 2 REACTI...

Page 135: ...put will enable either a low forward power or reverse power function Once the measured 3 phase total power falls below the low forward power level or exceeds the reverse power level for the period of time specified a trip will occur This time delay will typically be shorter than that used for the standard reverse power or low forward power elements The level is programmed in per unit of generator ...

Page 136: ...iliary b shorted signifying the field breaker or contactor is open and open signifying it is closed 5 4 10 Tachometer PATH SETPOINTS ZV S3 DIGITAL INPUTS ZV TACHOMETER FIELD BREAKER Z ASSIGN DIGITAL INPUT None Range None Input 1 to Input 7 MESSAGE FIELD STATUS CONTACT Auxiliary a Range Auxiliary a Auxiliary b MESSAGE ASSIGN TRIP RELAYS 1 4 1 Range Any combination of Relays 1 to 4 MESSAGE FIELD BKR...

Page 137: ...4 11 Waveform Capture PATH SETPOINTS ZV S3 DIGITAL INPUTS ZV WAVEFORM CAPTURE If an input is assigned to the tachometer function it may not be used here This feature may be used to trigger the waveform capture from an external contact When one of the inputs is assigned to the Waveform Capture function shorting that input will trigger the waveform 5 4 12 Ground Switch Status PATH SETPOINTS ZV S3 DI...

Page 138: ... condition that caused the trip or alarm is no longer present and any lockout time has expired If any condition may be reset the Reset Possible LED will be lit The relays may be programmed to All Resets which allows reset from the front keypad or the remote reset digital input or the communications port Optionally they may be programmed to reset by the Remote Reset Only by the remote reset digital...

Page 139: ... time of the output relay Time overcurrent tripping time calculations are made with an internal energy capacity memory variable When this variable indicates that the energy capacity has reached 100 a time overcurrent trip is generated If less than 100 is accumulated in this variable and the current falls below the dropout threshold of 97 to 98 of the pickup value the variable must be reduced Two m...

Page 140: ...Curve A IEC Curve B IEC Curve C and Short Inverse The formula for these curves is EQ 0 5 where T Trip Time in seconds M Multiplier setpoint I Input Current Ipickup Pickup Current setpoint K E Constants Table 5 2 ANSI Inverse Time Curve Constants ANSI Curve Shape Constants A B C D E Extremely Inverse 0 0399 0 2294 0 5000 3 0094 0 7222 Very Inverse 0 0615 0 7989 0 3400 0 2840 4 0505 Normally Inverse...

Page 141: ...se points to a continuous curve by linear interpolation between data points To enter a custom FlexCurve read off each individual point from a time overcurrent coordination drawing and enter it into a table as shown Then transfer each individual point to the 489 using either the EnerVista 489 Setup software or the front panel keys and display Table 5 4 IAC Inverse Time Curve Constants IAC Curve Sha...

Page 142: ... M Multiplier Setpoint I Input Current Ipickup Pickup Current Setpoint Table 5 5 FlexCurve Trip Times Pickup I Ipkp Trip Time ms Pickup I Ipkp Trip Time ms Pickup I Ipkp Trip Time ms Pickup I Ipkp Trip Time ms 1 03 2 9 4 9 10 5 1 05 3 0 5 0 11 0 1 1 3 1 5 1 11 5 1 2 3 2 5 2 12 0 1 3 3 3 5 3 12 5 1 4 3 4 5 4 13 0 1 5 3 5 5 5 13 5 1 6 3 6 5 6 14 0 1 7 3 7 5 7 14 5 1 8 3 8 5 8 15 0 1 9 3 9 5 9 15 5 2...

Page 143: ...ffline and uses the neutral end CT measurements Ia Ib Ic It may be set much more sensitive than the differential element to detect high impedance phase faults Since the breaker auxiliary contacts wired to the 489 Breaker Status input may not operate at exactly the same time as the main breaker contacts the time delay should be coordinated with the difference of the operation times In the event of ...

Page 144: ...rrent level programmed a trip will occur Note This feature requires 5 seconds to arm 250 ms to disarm Protection can be provided for poor synchronization by using the U V or Offline arming signal During normal synchronization there should be relatively low current measured If however synchronization is attempted when conditions are not appropriate a large current that is measured within 250 ms aft...

Page 145: ...VT type is selected as None or a VT fuse loss is detected the voltage restraint is ignored and the element operates as simple phase overcurrent Note A fuse failure is detected within 99 ms therefore any voltage restrained overcurrent trip should have a time delay of 100 ms or more or nuisance tripping on fuse loss could occur For example to determine the voltage restrained phase overcurrent pickup...

Page 146: ...7 0 8 0 9 1 0 1 0 2 0 4 0 5 0 6 0 7 0 8 0 9 1 0 3 CURRENT VOLTAGE IA Vab IB Vbc IC Vca Phase Overcurrent Restraint Voltages 1 NEGATIVE Z SEQUENCE NEGATIVE SEQUENCE ALARM Off Range Off Latched Unlatched MESSAGE ASSIGN ALARM RELAYS 2 5 5 Range Any combination of Relays 2 to 5 MESSAGE NEG SEQUENCE ALARM PICKUP 3 FLA Range 3 to 100 FLA in steps of 1 MESSAGE NEGATIVE SEQUENCE ALARM DELAY 0 5 s Range 0 ...

Page 147: ... time alarm and inverse time overcurrent curve trip to protect the generator rotor from overheating due to the presence of negative sequence currents Pickup values are negative sequence current as a percent of generator rated full load current The generator FLA is calculated as EQ 5 11 Negative sequence overcurrent maximum time defines the maximum time that any value of negative sequence current i...

Page 148: ...NT GROUND OVERCURRENT ALARM Off Range Off Latched Unlatched MESSAGE ASSIGN ALARM RELAYS 2 5 5 Range Any combination of Relays 2 to 5 MESSAGE GROUND O C ALARM PICKUP 0 20 x CT Range 0 05 to 20 00 CT in steps of 0 01 MESSAGE GROUND O C ALARM DELAY 0 cycles Range 0 to 100 cycles in steps of 1 MESSAGE GROUND OVERCURRENT ALARM EVENTS Off Range On Off MESSAGE GROUND OVERCURRENT TRIP Off Range Off Latche...

Page 149: ...ransformer or a sudden change of load could cause a large dc offset on even very small currents that would saturate poor quality or mismatched CTs within a few power system cycles In order to provide additional security against maloperations during these events an internal flag SC is set when either an ac or a dc saturation condition is indicated Once the SC flag has been set a comparison of the p...

Page 150: ...straint IA Ia 2 restraint current k characteristic slope of the differential element in percent k Slope1 if IR 2 CT k Slope2 if IR 2 CT OPERATE REGION I multiples of CT RESTRAINT I multiples of CT OPERATE Slope 2 20 808790A2 CDR Slope 1 10 Minimum Pickup 0 10 x CT 1 0 9 0 8 0 7 0 6 0 5 0 4 0 3 0 2 0 1 0 0 5 1 1 5 2 2 5 3 3 5 4 4 5 5 0 1 GROUND Z DIRECTIONAL SUPERVISE WITH DIGITAL INPUTS Yes Range ...

Page 151: ...ltiple of ground CT The 50 0 025 CT is intended for measuring very small ground fault currents when connected to a sensitive ground CT having the same ratio For example a pickup to 0 2xCT translates into 0 2x0 0025A 0 5mA secondary on the terminals of the sensitive ground CT with a relay measuring 0 2x5A 1 A primary A pickup setting of 0 05xCT would lead to 0 05x0 0025A 0 125mA secondary or 0 05x5...

Page 152: ...e set above the maximum current contribution from the generator on which the protection is installed With this setting the element would provide proper selective tripping The basic operating time of the element with no time delay is 50 ms at 50 60 Hz 59G A A C B C B B C B C TO 50 0 025 GROUND INPUTS 50 0 025 I0 TO Vneutral OF EACH 489 AUXILIARY CONTACT GROUNDING SWITCH 808812A3 CDR 1 HIGH SET Z PH...

Page 153: ...voltage protection is disabled The pickup levels are insensitive to frequency over the range of 5 to 90 Hz The formula for the undervoltage curve is EQ 5 18 1 UNDERVOLTAGE Z UNDERVOLTAGE ALARM Off Range Off Latched Unlatched MESSAGE ASSIGN ALARM RELAYS 2 5 5 Range Any combination of Relays 2 to 5 MESSAGE UNDERVOLTAGE ALARM PICKUP 0 85 x Rated Range 0 50 to 0 99 Rated in steps of 0 01 MESSAGE UNDER...

Page 154: ...GE Z OVERVOLTAGE ALARM Off Range Off Latched Unlatched MESSAGE ASSIGN ALARM RELAYS 2 5 5 Range Any combination of Relays 2 to 5 MESSAGE OVERVOLTAGE ALARM PICKUP 1 15 x Rated Range 1 01 to 1 50 Rated in steps of 0 01 MESSAGE OVERVOLTAGE ALARM DELAY 3 0 s Range 0 2 to 120 0 s in steps of 0 1 MESSAGE OVERVOLTAGE ALARM EVENTS Off Range On Off MESSAGE OVERVOLTAGE TRIP Off Range Off Latched Unlatched ME...

Page 155: ... The pickup levels are insensitive to frequency over the range of 5 to 90 Hz The formula for the curve is EQ 5 19 where T trip time in seconds D OVERVOLTAGE TRIP DELAY setpoint V actual average phase phase voltage Vpickup OVERVOLTAGE TRIP PICKUP setpoint FIGURE 5 7 Overvoltage Curves 5 7 3 Volts Hertz PATH SETPOINTS ZV S6 VOLTAGE ELEM ZV VOLTS HERTZ MESSAGE OVERVOLTAGE CURVE RESET RATE 1 4 s Range...

Page 156: ...e 1 is EQ 5 20 where T trip time in seconds D VOLTS HERTZ TRIP DELAY setpoint V RMS measurement of Vab F frequency of Vab VNOM generator voltage setpoint FS generator frequency setpoint Pickup VOLTS HERTZ TRIP PICKUP setpoint MESSAGE VOLTS HERTZ ALARM PICKUP 1 00 xNominal Range 0 50 to 1 99 Nominal in steps of 0 01 MESSAGE VOLTS HERTZ ALARM DELAY 3 0 s Range 0 1 to 150 0 s in steps of 0 1 MESSAGE ...

Page 157: ...int FS generator frequency setpoint Pickup VOLTS HERTZ TRIP PICKUP setpoint The V Hz Curve 2 trip curves are shown below for delay settings of 0 1 0 3 1 3 and 10 seconds 808743A1 X1 CDR 0 01 0 1 1 10 100 1000 1 00 1 20 1 40 1 60 1 80 2 00 Multiples of Volts Hertz Pickup 10 3 1 0 3 TIME DELAY SETTING Time to Trip seconds 0 1 T D V F Vnom Fs Pickup 1 when V F Pickup 808743A1 X2 CDR 0 1 1 10 100 1000...

Page 158: ...HASE REVERSAL The 489 can detect the phase rotation of the three phase voltages A trip will occur within 200 ms if the Phase Reversal feature is turned on the generator is offline each of the phase phase voltages is greater than 50 of the generator rated phase phase voltage T D V F Vnom Fs Pickup 0 5 1 when V F Pickup 808743A1 X3 CDR 0 1 1 10 100 1000 10000 1 00 1 20 1 40 1 60 1 80 2 00 Multiples ...

Page 159: ...oints for the period of time specified a trip or alarm will occur There are dual level and time setpoints for the trip element 1 UNDERFREQUENCY Z BLOCK UNDERFREQUENCY FROM ONLINE 1 s Range 0 to 5 s in steps of 1 MESSAGE VOLTAGE LEVEL CUTOFF 0 50 x Rated Range 0 50 to 0 99 Rated in steps of 0 01 MESSAGE UNDERFREQUENCY ALARM Off Range Off Latched Unlatched MESSAGE ASSIGN ALARM RELAYS 2 5 5 Range Any...

Page 160: ...ent 1 OVERFREQUENCY Z BLOCK OVERFREQUENCY FROM ONLINE 1 s Range 0 to 5 s in steps of 1 MESSAGE VOLTAGE LEVEL CUTOFF 0 50 x Rated Range 0 50 to 0 99 Rated in steps of 0 01 MESSAGE OVERFREQUENCY ALARM Off Range Off Latched Unlatched MESSAGE ASSIGN ALARM RELAYS 2 5 5 Range Any combination of Relays 2 to 5 MESSAGE OVERFREQUENCY ALARM LEVEL 60 50 Hz Range 25 01 to 70 00 Hz in steps of 0 01 MESSAGE OVER...

Page 161: ...eshold of trip The alarm and trip levels are programmable in terms of Neutral VT secondary voltage The formula for the curve is EQ 5 23 1 NEUTRAL O V Z FUNDAMENTAL SUPERVISE WITH DIGITAL INPUT No Range Yes No MESSAGE NEUTRAL OVERVOLTAGE ALARM Off Range Off Latched Unlatched MESSAGE ASSIGN ALARM RELAYS 2 5 5 Range Any combination of Relays 2 to 5 MESSAGE NEUTRAL O V ALARM LEVEL 3 0 Vsec Range 2 0 t...

Page 162: ...e Neutral Overvoltage element should be coordinated with it In cases of paralleled generator grounds through the same point with individual ground switches per sketch below it is recommended to use a ground switch status function to prevent maloperation of the element 808741A1 CDR 0 1 1 10 100 1000 1 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 2 Multiples of Overvoltage Pickup 10 3 1 0 3 0 1 Time to Trip ...

Page 163: ...c that appears at the generator terminals EQ 5 24 The 489 tests the following permissives prior to testing the basic operating equation to ensure that VN3 should be of a measurable magnitude for an unfaulted generator 1 NEUTRAL U V Z 3rd HARMONIC LOW POWER BLOCKING LEVEL 0 05 x Rated Range 0 02 to 0 99 Rated MW in steps of 0 01 MESSAGE LOW VOLTAGE BLOCKING LEVEL 0 75 x Rated Range 0 50 to 1 00 Rat...

Page 164: ...oltages at the generator terminals and a simple third harmonic neutral undervoltage element is used The level is programmable in terms of Neutral VT secondary voltage In order to prevent nuisance tripping at low load or low generator voltages two blocking functions are provided They apply to both the alarm and trip functions When used as a simple undervoltage element settings should be based on me...

Page 165: ...s a VT fuse failure or if the generator is offline Also it uses output CT inputs The secondary phase phase loss of excitation impedance is defined as EQ 5 26 where Zloe secondary phase to phase loss of excitation impedance Mloe θloe Secondary impedance phasor magnitude and angle 1 LOSS OF Z EXCITATION ENABLE VOLTAGE SUPERVISION Yes Range Yes No MESSAGE VOLTAGE LEVEL 0 70 x Rated Range 0 70 to 1 00...

Page 166: ... SETPOINTS ZV S6 VOLTAGE ELEM ZV DISTANCE ELEMENT Z ondary sec Zprimary CT Ratio VT Ratio 1 DISTANCE Z ELEMENT STEP UP TRANSFORMER SETUP None Range None Delta Wye MESSAGE FUSE FAILURE SUPERVISION On Range On Off MESSAGE ZONE 1 TRIP Off Range Off Latched Unlatched MESSAGE ASSIGN ZONE 1 TRIP RELAYS 1 4 1 Range Any combination of Relays 1 to 4 MESSAGE ZONE 1 REACH 10 0 Ωsec Range 0 1 to 500 0 Ωsec in...

Page 167: ... failure could cause a maloperation of a distance element unless the element is supervised by the VTFF element In order to prevent nuisance tripping the elements require a minimum phase current of 0 05 x CT FIGURE 5 11 Distance Element Setup The 489 phase distance element is intended to provide backup protection for phase to phase faults on the electric power system This element uses the phase to ...

Page 168: ...tation Care must be taken for possible under reaching effects due to the fault contribution from other lines or generators The element is intended for backup protection and therefore time delay should always be included This element is typically set to coordinate with the longest operating time of the system distance relays protecting lines leaving station The measuring point of the element is def...

Page 169: ...ETPOINTS 489 GENERATOR MANAGEMENT RELAY INSTRUCTION MANUAL 5 59 FIGURE 5 12 Distance Element Characteristics 808838A2 CDR Characteristic angle R e a c h s e tt in g Z R ZR 0 125 Courtesy of NationalSwitchgear com ...

Page 170: ... system for excitation This is displayed on the 489 as negative vars A synchronous generator on the other hand has its own source of excitation and can be operated with either lagging or leading power factor This is displayed on the 489 as positive vars and negative vars respectively All power quantities are measured from the phase phase voltage and the currents measured at the output CTs FIGURE 5...

Page 171: ... loss is detected the reactive power protection is disabled Rated Mvars for the system can be calculated as follows 1 REACTIVE Z POWER BLOCK Mvar ELEMENT FROM ONLINE 1 s Range 0 to 5000 s in steps of 1 MESSAGE REACTIVE POWER ALARM Off Range Off Latched Unlatched MESSAGE ASSIGN ALARM RELAYS 2 5 5 Range Any combination of Relays 2 to 5 MESSAGE POSITIVE Mvar ALARM LEVEL 0 85 x Rated Range 0 02 to 2 0...

Page 172: ...is detected the reverse power protection is disabled Note The minimum magnitude of power measurement is determined by the phase CT minimum of 2 rated CT primary If the level for reverse power is set below that level a trip or alarm will only occur once the phase current exceeds the 2 cutoff Rated Mvars Rated MVA cos 1 Rated PF sin 100 cos 1 0 85 sin 52 67 Mvars 1 REVERSE Z POWER BLOCK REVERSE POWE...

Page 173: ...me defined by the setpoint Block Low Fwd Power From Online The pickup level should be set lower than expected generator loading during normal operations If the VT type is selected as None or VT fuse loss is detected the low forward power protection is disabled 1 LOW FORWARD Z POWER BLOCK LOW FWD POWER FROM ONLINE 0 s Range 0 to 15000 s in steps of 1 MESSAGE LOW FORWARD POWER ALARM Off Range Off La...

Page 174: ... Ohm Platinum Range as above Table 5 6 RTD Temperature vs Resistance Temperature 100 Ω Pt DIN 43760 120 Ω Ni 100 Ω Ni 10 Ω Cu C F 50 58 80 31 86 17 71 81 7 10 40 40 84 27 92 76 77 30 7 49 30 22 88 22 99 41 82 84 7 88 20 4 92 16 106 15 88 45 8 26 10 14 96 09 113 00 94 17 8 65 0 32 100 00 120 00 100 00 9 04 10 50 103 90 127 17 105 97 9 42 20 68 107 79 134 52 112 10 9 81 30 86 111 67 142 06 118 38 10...

Page 175: ...0 190 374 172 46 291 96 243 30 16 39 200 392 175 84 303 46 252 88 16 78 210 410 179 51 315 31 262 76 17 17 220 428 183 17 327 54 272 94 17 56 230 446 186 82 340 14 283 45 17 95 240 464 190 45 353 14 294 28 18 34 250 482 194 08 366 53 305 44 18 73 Table 5 6 RTD Temperature vs Resistance Temperature 100 Ω Pt DIN 43760 120 Ω Ni 100 Ω Ni 10 Ω Cu C F 1 RTD 1 Z RTD 1 APPLICATION Stator Range Stator Bear...

Page 176: ...he RTD being checked before a trip will be issued If the RTD is chosen to vote with itself the voting feature is disabled Each RTD name may be changed if desired 1 RTD 7 Z RTD 7 APPLICATION Bearing Range Stator Bearing Ambient Other None MESSAGE RTD 7 NAME Range 8 alphanumeric characters MESSAGE RTD 7 ALARM Off Range Off Latched Unlatched MESSAGE ASSIGN ALARM RELAYS 2 5 5 Range Any combination of ...

Page 177: ... TEMPERATURE ZV RTD 12 1 RTD 11 Z RTD 11 APPLICATION Other Range Stator Bearing Ambient Other None MESSAGE RTD 11 NAME Range 8 alphanumeric characters MESSAGE RTD 11 ALARM Off Range Off Latched Unlatched MESSAGE ASSIGN ALARM RELAYS 2 5 5 Range Any combination of Relays 2 to 5 MESSAGE RTD 11 ALARM TEMPERATURE 80 C Range 1 to 250 C in steps of 1 MESSAGE RTD 11 ALARM EVENTS Off Range On Off MESSAGE R...

Page 178: ...roken Any RTDs that do not have a trip or alarm associated with them will be ignored for this feature When a broken sensor is detected the assigned output relay will operate and a message will appear on the display identifying the RTD that is broken It is recommended that if this feature is used the alarm be programmed as latched so that intermittent RTDs are detected and corrective action may be ...

Page 179: ...ociated with them will be ignored for this feature When a short low temperature is detected the assigned output relay will operate and a message will appear on the display identifying the RTD that caused the alarm It is recommended that if this feature is used the alarm be programmed as latched so that intermittent RTDs are detected and corrective action may be taken 1 RTD Z SHORT LOW TEMP RTD SHO...

Page 180: ...s the current to flow at the outer edges of the rotor bars The effective resistance of the rotor is therefore at a maximum during a locked rotor condition as is rotor heating When the generator is running at above rated speed the voltage induced in the rotor is at a low frequency approximately 1 Hz and therefore the effective resistance of the rotor is reduced quite dramatically During overloads t...

Page 181: ...STALL THERMAL LIMIT TIMES AT 100 90 AND 80 VOLTAGE REPECTIVELY E F 806827A1 CDR 1 MODEL SETUP Z ENABLE THERMAL MODEL No Range No Yes MESSAGE OVERLOAD PICKUP LEVEL 1 01 x FLA Range 1 01 to 1 25 FLA in steps of 0 01 MESSAGE UNBALANCE BIAS K FACTOR 0 Range 0 to 12 in steps of 1 A value of 0 disables this feature MESSAGE COOL TIME CONSTANT ONLINE 15 min Range 0 to 500 min in steps of 1 MESSAGE COOL TI...

Page 182: ...CENTER POINT 130 C Range 0 to 250 C in steps of 1 MESSAGE RTD BIAS MAXIMUM 155 C Range 0 to 250 C in steps of 1 MESSAGE SELECT CURVE STYLE Standard Range Standard Custom Voltage Dependent MESSAGE STANDARD OVERLOAD CURVE NUMBER 4 Range 1 to 15 in steps of 1 See Note below MESSAGE TIME TO TRIP AT 1 01 x FLA 17414 5 s Range 0 5 to 99999 9 in steps of 0 1 See Notes below MESSAGE TIME TO TRIP AT 20 0 x...

Page 183: ...cs of the thermal limits are formed into one smooth homogeneous curve Sometimes only a safe stall time is provided This is acceptable if the machine has been designed conservatively and can easily perform its required duty without infringing on the thermal limit In this case the protection can be conservative If the machine has been designed very close to its thermal limits when operated as requir...

Page 184: ...is used This prevents the overload curve from acting as an instantaneous element The standard overload curves equation is EQ 5 31 x1 x15 100000 10000 1000 100 10 1 00 0 10 1 00 MULTIPLE OF FULL LOAD AMPS TIME IN SECONDS 10 100 1000 806804A5 CDR Time to Trip Curve Multiplier 2 2116623 0 02530337 Pickup 1 2 0 05054758 Pickup 1 Courtesy of NationalSwitchgear com ...

Page 185: ...2 2 5 21 5 3 43 0 6 64 5 9 86 1 2 107 65 129 18 150 72 172 25 193 78 215 31 236 84 258 37 279 90 301 43 322 96 2 5 0 16 6 6 33 3 2 49 9 8 66 6 4 83 3 0 99 9 6 116 62 133 28 149 94 166 60 183 26 199 92 216 58 233 24 249 90 2 7 5 13 3 3 26 6 5 39 9 8 53 3 1 66 6 4 79 9 6 93 2 9 106 62 119 95 133 27 146 60 159 93 173 25 186 58 199 91 3 0 0 10 9 3 21 8 6 32 8 0 43 7 3 54 6 6 65 5 9 76 5 2 87 4 6 98 3 ...

Page 186: ...ent levels The curves below show that if the running overload thermal limit curve were smoothed into one curve with the locked rotor thermal limit curve the induction generator could not be started at 80 voltage A custom curve is required 6 0 0 2 50 5 00 7 49 9 99 12 4 9 14 9 9 17 4 9 19 9 9 22 4 8 24 9 8 27 4 8 29 9 8 32 4 8 34 9 7 37 4 7 6 5 0 2 12 4 24 6 36 8 48 10 6 0 12 7 2 14 8 4 16 9 6 19 0...

Page 187: ...tection relay must be able to distinguish between a locked rotor condition an accelerating condition and a running condition The 489 voltage dependent overload curve feature is tailored to protect these types of machines Voltage is monitored constantly during starting and the acceleration thermal MULTIPLE OF FULL LOAD CURRENT SETPOINT TIME TO TRIP IN SECONDS 0 1 1 0 10 100 1000 10000 0 5 1 10 100 ...

Page 188: ...rsection with the custom curve based on the minimum allowable starting voltage as defined by the minimum allowable voltage Locked Rotor Current and safe stall time must also be entered for that voltage A second point of intersection must be entered for 100 voltage Once again the locked rotor current and the safe stall time must be entered this time for 100 voltage The protection curve that is crea...

Page 189: ...ion thermal limits extend it such that the curve intersects the acceleration thermal limit curves see the custom curve below 489 THERMAL LIMITS FOR HIGH INERTIAL LOAD 808826A3 CDR 1 1 2 3 4 5 6 7 8 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 100 TIME TO TRIP SECONDS MULTIPLES OF FULL LOAD AMPS 200 300 400 500 600 700 800 900 1000 1 2 3 4 6 5 1 Running Overload Thermal Limit 2 Acceleration Thermal L...

Page 190: ...elow Z Enter the per unit current value for the acceleration overload curve intersect with the custom curve for 100 voltage Z Enter the per unit current and safe stall protection time for 100 voltage see the acceleration curves below 489 VOLTAGE DEPENDENT OVERLOAD CUSTOM CURVE 808827A3 CDR 1 1 2 3 4 5 6 7 8 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 100 TIME TO TRIP SECONDS MULTIPLES OF FULL LOAD ...

Page 191: ...rload Curve Acceleration Curves 489 VOLTAGE DEPENDENT OVERLOAD ACCELERATION CURVES 808828A3 CDR 1 1 2 3 4 5 6 7 8 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 100 TIME TO TRIP SECONDS MULTIPLES OF FULL LOAD AMPS 200 300 400 500 600 700 800 900 1000 489 Custom Curve GE Multilin Courtesy of NationalSwitchgear com ...

Page 192: ...5 20 Voltage Dependent Overload Protection Curves Note The safe stall curve is in reality a series of safe stall points for different voltages For a given voltage there can be only one value of stall current and therefore only one safe stall time 489 VOLTAGE DEPENDENT OVERLOAD PROTECTION CURVES 808831A3 CDR 1 1 2 3 4 5 6 7 8 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 100 TIME TO TRIP SECONDS MULTI...

Page 193: ... the acceleration curve linearly and constantly based upon the measured voltage during generator start FIGURE 5 21 Voltage Dependent Overload Protection at 80 Voltage 489 VOLTAGE DEPENDENT OVERLOAD PROTECTION at 80 V 808830A3 CDR 1 1 2 3 4 5 6 7 8 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 100 TIME TO TRIP SECONDS MULTIPLES OF FULL LOAD AMPS 200 300 400 500 600 700 800 900 1000 GE Multilin Courtes...

Page 194: ...a phase rotation that is opposite to the positive sequence current and hence opposite to the rotor rotation will generate a rotor voltage that will produce a substantial rotor current This induced current will have a frequency that is approximately twice the line frequency 100 Hz for a 50 Hz system or 120 Hz for a 60 Hz system Skin effect in the rotor bars at this frequency will cause a significan...

Page 195: ...a function of voltage unbalance as recommended by NEMA National Electrical Manufacturers Association Assuming a typical inrush of 6 FLA and a negative sequence impedance of 0 167 voltage unbalances of 1 2 3 4 and 5 equal current unbalances of 6 12 18 24 and 30 respectively Based on this assumption the GE curve illustrates the amount of machine derating for different values of k entered for the UNB...

Page 196: ...old safe stall ratio FIGURE 5 23 Thermal Model Cooling TCused TCused_start TCused_end e t τ TCused_end TCused_end Ieq overload_pickup 1 hot cold 100 808705A2 CDR 0 25 50 75 100 0 30 60 90 120 150 180 Time in Minutes Thermal Capacity Used Cool Time Constant 15 min TCused_start 85 Hot Cold Ratio 80 Ieq Overload Pickup 100 0 25 50 75 100 0 30 60 90 120 150 180 Time in Minutes Thermal Capacity Used Co...

Page 197: ...rves are based solely on measured current assuming a normal 40 C ambient and normal machine cooling If there is an unusually high ambient temperature or if machine cooling is blocked generator temperature will increase If the stator has embedded RTDs the 489 RTD bias feature should be used to correct the thermal model The RTD bias feature is a two part curve constructed using 3 points If the maxim...

Page 198: ...tion and slow generator heating The rest of the thermal model is required during high phase current conditions when machine heating is relatively fast It should be noted that the RTD bias feature alone cannot create a trip If the RTD bias feature forces the thermal capacity used to 100 the machine current must be above the over load pickup before an overload trip occurs Presumably the machine woul...

Page 199: ...has expired The lockout time will be based on the reduction of thermal capacity from 100 used to 15 used This reduction will occur at a rate defined by the offline cooling time constant The thermal capacity used alarm may be used as a warning indication of an impending overload trip 1 THERMAL Z ELEMENTS THERMAL MODEL ALARM Off Range Off Latched Unlatched MESSAGE ASSIGN ALARM RELAYS 2 5 5 Range Any...

Page 200: ... breaker failure alarm feature may be enabled as latched or unlatched If the 1 Trip output relay is operated and the generator current measured at any of the three output CTs is above the level programmed for the period of time specified by the delay a breaker failure alarm will occur The time delay should be slightly longer than the breaker clearing time TRIP Z TRIP COUNTER ALARM Off Range Off La...

Page 201: ...or modifications to the wiring and proper resistor selection If that continuity is broken a Starter Failure alarm will indicate Trip Coil Supervision FIGURE 5 25 Trip Coil Supervision TRIP COIL Z MONITOR TRIP COIL MONITOR ALARM Off Range Off Latched Unlatched MESSAGE ASSIGN ALARM RELAYS 2 5 5 Range Any combination of Relays 2 to 5 MESSAGE SUPERVISION OF TRIP COIL 52 Closed Range 52 Closed 52 Open ...

Page 202: ...If the alarm is enabled and a VT fuse failure detected elements that could nuisance operation are blocked and an alarm occurs These blocked elements include voltage restraint for the phase overcurrent undervoltage phase reversal and all power elements FIGURE 5 26 VT Fuse Failure Logic VT FUSE Z FAILURE VT FUSE FAILURE ALARM Off Range Off Latched Unlatched MESSAGE ASSIGN ALARM RELAYS 2 5 5 Range An...

Page 203: ...ELAYS 2 5 5 Range Any combination of Relays 2 to 5 MESSAGE MW DEMAND LIMIT 1 25 x Rated Range 0 10 to 2 00 Rated in steps of 0 01 MESSAGE MW DEMAND ALARM EVENTS Off Range On Off Mvar DEMAND Z Mvar DEMAND PERIOD 15 min Range 5 to 90 min in steps of 1 MESSAGE Mvar DEMAND ALARM Off Range Off Latched Unlatched MESSAGE ASSIGN ALARM RELAYS 2 5 5 Range Any combination of Relays 2 to 5 MESSAGE Mvar DEMAND...

Page 204: ...he period that is selected for the setpoint The average value of the buffer contents is calculated and stored as the new demand value every minute Demand for real and reactive power is only positive quantities MW and Mvar EQ 5 41 where N programmed Demand Period in minutes n time in minutes FIGURE 5 27 Rolling Demand 15 Minute Window 5 11 6 Pulse Output PATH SETPOINTS ZV S10 MONITORING ZV PULSE OU...

Page 205: ...r periodic maintenance of the generator The initial generator running hour allows the user to program existing accumulated running hours on a particular generator the relay is protecting This feature switching 489 relays without losing previous generator running hour values MESSAGE POS kvarh PULSE OUT INTERVAL 10 kvarh Range 1 to 50000 kvarh in steps of 1 MESSAGE NEG kvarh PULSE OUT RELAYS 2 5 Ran...

Page 206: ... Power MW Range See Table 5 8 Analog Output Parameters on page 97 MESSAGE REAL POWER MW MIN 0 00 x Rated Range 0 00 to 2 00 Rated in steps of 0 01 MESSAGE REAL POWER MW MAX 1 25 x Rated Range 0 00 to 2 00 Rated in steps of 0 01 ANALOG Z ANALOG OUTPUT 2 Apparent Power MVA Range See Table 5 8 Analog Output Parameters on page 97 MESSAGE APPARENT POWER MVA MIN 0 00 x Rated Range 0 00 to 2 00 Rated in ...

Page 207: ...mbient RTD 50 to 250 C or 58 to 482 F 1 0 70 RTDs 1 to 12 50 to 250 C or 58 to 482 F 1 0 200 AB Voltage 0 00 to 1 50 Rated 0 01 0 00 1 25 BC Voltage 0 00 to 1 50 Rated 0 01 0 00 1 25 CA Voltage 0 00 to 1 50 Rated 0 01 0 00 1 25 Volts Hertz 0 00 to 2 00 Rated 0 01 0 00 1 50 Frequency 0 00 to 90 00 Hz 0 01 59 00 61 00 Neutral Volt 3rd 0 to 25000 V 0 1 0 0 45 0 Average Voltage 0 00 to 1 50 Rated 0 01...

Page 208: ...e 50000 to 50000 in steps of 1 MESSAGE ANALOG INPUT1 MAXIMUM 100 Range 50000 to 50000 in steps of 1 MESSAGE BLOCK ANALOG INPUT1 FROM ONLINE 0 s Range 0 to 5000 sec in steps of 1 MESSAGE ANALOG INPUT1 ALARM Off Range Off Latched Unlatched MESSAGE ASSIGN ALARM RELAYS 2 5 5 Range Any combination of Relays 2 to 5 MESSAGE ANALOG INPUT1 ALARM LEVEL 10 Units Range 50000 to 50000 in steps of 1 Units refle...

Page 209: ...onds the feature will be disabled when the generator is offline and also from the time the machine is placed online until the time entered expires Once the input is setup both the trip and alarm features may be configured In addition to programming a level and time delay the PICKUP setpoint may be used to dictate whether the feature picks up when the measured value is over or under the level If a ...

Page 210: ... when the SIMULATION MODE is Simulate Fault If the SIMULATION MODE is set to Pre Fault to Fault the Pre Fault values will be substituted for the period of time specified by the delay followed by the Fault values If a trip occurs the SIMULATION MODE reverts to Off Selecting Off for the SIMULATION MODE places the 489 back in service If the 489 measures current or control power is cycled the SIMULATI...

Page 211: ...e OUTPUT MESSAGE PRE FAULT CURRENT GROUND 0 00 x CT Range 0 00 to 20 00 CT in steps of 0 01 CT is either XXX 1 or 50 0 025 MESSAGE PRE FAULT VOLTAGE NEUTRAL 0 Vsec Range 0 0 to 100 0 Vsec in steps of 0 1 Fundamental value only in secondary units MESSAGE PRE FAULT STATOR RTD TEMP 40 C Range 50 to 250 C in steps of 1 MESSAGE PRE FAULT BEARING RTD TEMP 40 C Range 50 to 250 C in steps of 1 MESSAGE PRE...

Page 212: ...UND 0 00 x CT Range 0 00 to 20 00 CT in steps of 0 01 CT is either XXX 1 or 50 0 025 MESSAGE FAULT VOLTAGE NEUTRAL 0 Vsec Range 0 0 to 100 0 Vsec in steps of 0 1 Fundamental value only in secondary volts MESSAGE FAULT STATOR RTD TEMP 40 C Range 50 to 250 C in steps of 1 MESSAGE FAULT BEARING RTD TEMP 40 C Range 50 to 250 C in steps of 1 MESSAGE FAULT OTHER RTD TEMP 40 C Range 50 to 250 C in steps ...

Page 213: ...e used during startup or testing to verify that the analog outputs are functioning correctly The analog outputs can be forced only if the generator is offline no current is measured and there are no trips or alarms active When the FORCE ANALOG OUTPUTS FUNCTION is Enabled the output reflects the forced value as a percentage of the range 4 to 20 mA or 0 to 1 mA Selecting Disabled places all four ana...

Page 214: ...fers In addition to these buffers there is a message indicating the status of the last received message 5 13 7 Factory Service PATH SETPOINTS ZV S12 489 TESTING ZV FACTORY SERVICE This section is for use by GE Multilin personnel for testing and calibration purposes COMMUNICATION Z MONITOR COMM PORT Computer RS485 Range Computer RS485 Auxiliary RS485 Front Panel RS232 MESSAGE CLEAR COMM BUFFERS No ...

Page 215: ...l values message map is shown below ACTUAL VALUES Z A1 STATUS NETWORK STATUS Z See page 6 4 MESSAGE GENERATOR Z See page 6 4 MESSAGE LAST TRIP Z DATA See page 6 5 MESSAGE ALARM STATUS Z See page 6 6 MESSAGE TRIP PICKUPS Z See page 6 9 MESSAGE ALARM PICKUPS Z See page 6 12 MESSAGE DIGITAL Z See page 6 15 MESSAGE REAL TIME Z CLOCK See page 6 15 MESSAGE END OF PAGE Courtesy of NationalSwitchgear com ...

Page 216: ...NALOG Z See page 6 20 MESSAGE SPEED Z See page 6 21 MESSAGE END OF PAGE ACTUAL VALUES Z A3 LEARNED DATA PARAMETER Z See page 6 22 MESSAGE RTD Z See page 6 22 MESSAGE ANALOG INPUT Z MIN MAX See page 6 23 MESSAGE END OF PAGE ACTUAL VALUES Z A4 MAINTENANCE TRIP Z See page 6 25 MESSAGE GENERAL Z See page 6 27 MESSAGE TIMERS Z See page 6 27 MESSAGE END OF PAGE ACTUAL VALUES Z A5 EVENT RECORD E255 Z See...

Page 217: ...makes viewing much more convenient since many variables may be viewed simultaneously Actual value messages are organized into logical groups or pages for easy reference as shown below All actual value messages are illustrated and described in blocks throughout this chapter All values shown in these message illustrations assume that no inputs besides control power are connected to the 489 In additi...

Page 218: ...er the DIA column indicates the diagnostic status If it is on then either a fatal Ethernet port error has occurred or there is a duplicate IP address on the network If blinking then there is a non fatal network error Off indicates no errors 6 2 2 Generator Status PATH ACTUAL VALUES Z A1 STATUS Z GENERATOR STATUS These messages describe the status of the generator at any given point in time If the ...

Page 219: ...OUND CURRENT PRETRIP 0 00 Amps Range 0 0 to 5000 0 A MESSAGE Vab 0 Vbc 0 Vca 0 V PreTrip Range 0 to 50000 V Not seen if VT CONNECTION is None MESSAGE FREQUENCY PRETRIP 0 00 Hz Range 0 00 to 90 00 Hz Not seen if VT CONNECTION is None MESSAGE NEUTRAL VOLT FUND PRETRIP 0 0 V Range 0 0 to 25000 0 V Seen only if there is a neutral VT MESSAGE NEUTRAL VOLT 3rd PRETRIP 0 0 V Range 0 0 to 25000 0 V Seen on...

Page 220: ... pretrip messages will not appear Last Trip Data will not update if a digital input programmed as Test Input is shorted 6 2 4 Alarm Status PATH ACTUAL VALUES Z A1 STATUS ZV ALARM STATUS MESSAGE AMBIENT RTD RTD 12 0 C PreTrip Range 50 to 250 C Seen only if at least one RTD is Ambient MESSAGE ANALOG INPUT 1 PreTrip 0 Units Range 50000 to 50000 Not seen if ANALOG INPUT 1 is Disabled MESSAGE ANALOG IN...

Page 221: ... VOLTS HERTZ ALARM PER UNIT V Hz 1 15 Range 0 00 to 2 00 Not seen if VT CONNECTION is None MESSAGE UNDERFREQUENCY ALARM 59 4 Hz Range 0 00 to 90 00 Hz MESSAGE OVERFREQUENCY ALARM 60 6 Hz Range 0 00 to 90 00 Hz MESSAGE NEUTRAL O V FUND ALARM 0 0 V Range 0 0 to 25000 0 V MESSAGE NEUTRAL U V 3rd ALARM 0 0 V Range 0 0 to 25000 0 V MESSAGE REACTIVE POWER Mvar ALARM 20 000 Range 2000 000 to 2000 000 Mva...

Page 222: ... ALARM 135 C Range 50 to 250 C Top line displays the RTD name as programmed MESSAGE OPEN SENSOR ALARM RTD 1 2 3 4 5 6 Range RTDs 1 to 12 MESSAGE SHORT LOW TEMP ALARM RTD 7 8 9 10 11 Range RTDs 1 to 12 MESSAGE THERMAL MODEL ALARM 100 TC USED Range 1 to 100 MESSAGE TRIP COUNTER ALARM 25 Trips Range 1 to 10000 MESSAGE BREAKER FAILURE ALARM Active Range Active Latched MESSAGE TRIP COIL MONITOR ALARM A...

Page 223: ...rced Analog Output Forced Test Switch Shorted MESSAGE IRIG B FAILURE ALARM Active Range Active Seen only if IRIG B is enabled and the associated signal input is lost TRIP PICKUPS Z Input A PICKUP Not Enabled Range Not Enabled Inactive Timing Out Active Trip Latched Trip MESSAGE Input B PICKUP Not Enabled Range Not Enabled Inactive Timing Out Active Trip Latched Trip MESSAGE Input C PICKUP Not Enab...

Page 224: ...KUP Not Enabled Range Not Enabled Inactive Timing Out Active Trip Latched Trip MESSAGE OVERVOLTAGE PICKUP Not Enabled Range Not Enabled Inactive Timing Out Active Trip Latched Trip MESSAGE VOLTS HERTZ PICKUP Not Enabled Range Not Enabled Inactive Timing Out Active Trip Latched Trip MESSAGE PHASE REVERSAL PICKUP Not Enabled Range Not Enabled Inactive Timing Out Active Trip Latched Trip MESSAGE UNDE...

Page 225: ...ive Trip Latched Trip MESSAGE RTD 7 PICKUP Not Enabled Range Not Enabled Inactive Timing Out Active Trip Latched Trip MESSAGE RTD 8 PICKUP Not Enabled Range Not Enabled Inactive Timing Out Active Trip Latched Trip MESSAGE RTD 9 PICKUP Not Enabled Range Not Enabled Inactive Timing Out Active Trip Latched Trip MESSAGE RTD 10 PICKUP Not Enabled Range Not Enabled Inactive Timing Out Active Trip Latche...

Page 226: ...larm MESSAGE Input D PICKUP Not Enabled Range Not Enabled Inactive Timing Out Active Alarm Latched Alarm MESSAGE Input E PICKUP Not Enabled Range Not Enabled Inactive Timing Out Active Alarm Latched Alarm MESSAGE Input F PICKUP Not Enabled Range Not Enabled Inactive Timing Out Active Alarm Latched Alarm MESSAGE Input G PICKUP Not Enabled Range Not Enabled Inactive Timing Out Active Alarm Latched A...

Page 227: ... MESSAGE RTD 3 PICKUP Not Enabled Range Not Enabled Inactive Timing Out Active Alarm Latched Alarm MESSAGE RTD 4 PICKUP Not Enabled Range Not Enabled Inactive Timing Out Active Alarm Latched Alarm MESSAGE RTD 5 PICKUP Not Enabled Range Not Enabled Inactive Timing Out Active Alarm Latched Alarm MESSAGE RTD 6 PICKUP Not Enabled Range Not Enabled Inactive Timing Out Active Alarm Latched Alarm MESSAGE...

Page 228: ...ctive Alarm Latched Alarm MESSAGE TRIP COIL MONITOR PICKUP Not Enabled Range Not Enabled Inactive Timing Out Active Alarm Latched Alarm MESSAGE VT FUSE FAILURE PICKUP Not Enabled Range Not Enabled Inactive Timing Out Active Alarm Latched Alarm MESSAGE CURRENT DEMAND PICKUP Not Enabled Range Not Enabled Inactive Timing Out Active Alarm Latched Alarm MESSAGE MW DEMAND PICKUP Not Enabled Range Not En...

Page 229: ...REAKER STATUS SWITCH STATE Open Range Open Shorted MESSAGE ASSIGNABLE DIGITAL INPUT1 STATE Open Range Open Shorted MESSAGE ASSIGNABLE DIGITAL INPUT2 STATE Open Range Open Shorted MESSAGE ASSIGNABLE DIGITAL INPUT3 STATE Open Range Open Shorted MESSAGE ASSIGNABLE DIGITAL INPUT4 STATE Open Range Open Shorted MESSAGE ASSIGNABLE DIGITAL INPUT5 STATE Open Range Open Shorted MESSAGE ASSIGNABLE DIGITAL IN...

Page 230: ...9 MESSAGE PHASE B CURRENT 0 A 0 Lag Range 0 to 999999 A 0 to 359 MESSAGE PHASE C CURRENT 0 A 0 Lag Range 0 to 999999 A 0 to 359 MESSAGE NEUT END A CURRENT 0 A 0 Lag Range 0 to 999999 A 0 to 359 MESSAGE NEUT END B CURRENT 0 A 0 Lag Range 0 to 999999 A 0 to 359 MESSAGE NEUT END C CURRENT 0 A 0 Lag Range 0 to 999999 A 0 to 359 MESSAGE DIFF A CURRENT 0 A 0 Lag Range 0 to 999999 A 0 to 359 MESSAGE DIFF...

Page 231: ...AL VALUES ZV A2 METERING DATA ZV VOLTAGE METERING 3 VOLTAGE Z Vab 0 Vbc 0 Vca 0 Volts Range 0 to 50000 V Not seen if VT CONNECTION is None MESSAGE AVERAGE LINE VOLTAGE 0 Volts Range 0 to 50000 V Not seen if VT CONNECTION is None MESSAGE Van 0 Vbn 0 Vcn 0 Volts Range 0 to 50000 V Not seen if VT CONNECTION is Wye MESSAGE AVERAGE PHASE VOLTAGE 0 Volts Range 0 to 50000 V Not seen if VT CONNECTION is W...

Page 232: ...hown here Watthours and varhours will not update if a digital input programmed as Test Input is shorted Note An induction generator by convention generates Watts and consumes vars W and vars A synchronous generator can also generate vars vars If the VT CONNECTION TYPE is programmed as None the THIS FEATURE NOT PROGRAMMED flash message will appear when an attempt is made to enter this group of mess...

Page 233: ...at least 1 RTD programmed as Stator MESSAGE RTD 1 TEMPERATURE 40 C Range 50 to 250 C No RTD open shorted MESSAGE RTD 2 TEMPERATURE 40 C Range 50 to 250 C No RTD open shorted MESSAGE RTD 3 TEMPERATURE 40 C Range 50 to 250 C No RTD open shorted MESSAGE RTD 4 TEMPERATURE 40 C Range 50 to 250 C No RTD open shorted MESSAGE RTD 5 TEMPERATURE 40 C Range 50 to 250 C No RTD open shorted MESSAGE RTD 6 TEMPE...

Page 234: ...n the S11 ANALOG I O setpoints page the THIS FEATURE NOT PROGRAMMED flash message will appear when an attempt is made to enter this group of messages DEMAND Z METERING CURRENT DEMAND 0 Amps Range 0 to 999999 A MESSAGE MW DEMAND 0 000 MW Range 0 to 2000 000 MW Not seen if VT CONNECTION TYPE is None MESSAGE Mvar DEMAND 0 000 Mvar Range 0 to 2000 000 Mvar Not seen if VT CONNECTION TYPE is None MESSAG...

Page 235: ...ED If the Tachometer function is assigned to one of the digital inputs its speed be viewed here If no digital input is configured for tachometer the THIS FEATURE NOT PROGRAMMED flash message will appear when an attempt is made to enter this group of messages SPEED Z TACHOMETER 0 RPM Range 0 to 7200 RPM Courtesy of NationalSwitchgear com ...

Page 236: ...date if a digital input programmed as Test Input is shorted 6 4 2 RTD Maximums PATH ACTUAL VALUES ZV A3 LEARNED DATA ZV RTD MAXIMUMS PARAMETER Z AVERAGES AVERAGE GENERATOR LOAD 100 FLA Range 0 to 2000 FLA MESSAGE AVERAGE NEG SEQ CURRENT 0 FLA Range 0 to 2000 FLA MESSAGE AVERAGE PHASE PHASE VOLTAGE 0 V Range 0 to 50000 V Not seen if VT CONNECTION is None RTD Z RTD 1 MAX TEMP 40 C Range 50 to 250 C ...

Page 237: ...earns the minimum and maximum values of the analog inputs since they were last cleared This information can be cleared using the S1 489 SETUP ZV CLEAR DATA ZV CLEAR ANALOG I P MIN MAX setpoint When the data is cleared the present value of each analog input will be loaded as a starting point for both minimum and maximum The name of the input and the units will reflect those programmed for each inpu...

Page 238: ...ANUAL CHAPTER 6 ACTUAL VALUES If no Analog Inputs are programmed in the S11 ANALOG I O setpoints menu the THIS FEATURE NOT PROGRAMMED flash message will appear when an attempt is made to enter this group of messages Courtesy of NationalSwitchgear com ...

Page 239: ... OVERCURRENT TRIPS 0 Range 0 to 50000 MESSAGE PHASE OVERCURRENT TRIPS 0 Range 0 to 50000 MESSAGE NEG SEQ OVERCURRENT TRIPS 0 Range 0 to 50000 MESSAGE GROUND OVERCURRENT TRIPS 0 Range 0 to 50000 MESSAGE PHASE DIFFERENTIAL TRIPS 0 Range 0 to 50000 MESSAGE GROUND DIRECTIONAL TRIPS 0 Range 0 to 50000 MESSAGE HIGH SET PHASE O C TRIPS 0 Range 0 to 50000 MESSAGE UNDERVOLTAGE TRIPS 0 Range 0 to 50000 MESS...

Page 240: ...MESSAGE STATOR RTD TRIPS 0 Range 0 to 50000 MESSAGE BEARING RTD TRIPS 0 Range 0 to 50000 MESSAGE OTHER RTD TRIPS 0 Range 0 to 50000 MESSAGE AMBIENT RTD TRIPS 0 Range 0 to 50000 MESSAGE THERMAL MODEL TRIPS 0 Range 0 to 50000 MESSAGE INADVERTENT ENERG TRIPS 0 Range 0 to 50000 MESSAGE ANALOG I P 1 TRIPS 0 Range 0 to 50000 Reflects Analog In Name units as programmed MESSAGE ANALOG I P 2 TRIPS 0 Range ...

Page 241: ... when troubleshooting When either of these counters exceeds 50000 that counter will reset to 0 The NUMBER OF BREAKER OPERATIONS counter can also be cleared using the S1 489 SETUP ZV CLEAR DATA ZV CLEAR BREAKER INFORMATION setpoint The NUMBER OF THERMAL RESETS counter can be cleared using the S1 489 SETUP ZV CLEAR DATA ZV CLEAR GENERATOR INFORMATION setpoint The number of breaker operations will no...

Page 242: ... Not seen if VT CONNECTION is None MESSAGE FREQUENCY E001 0 00 Hz Range 0 00 to 90 00 Hz Not seen if VT CONNECTION is None MESSAGE NEUTRAL VOLT FUND E001 0 0 V Range 0 0 to 25000 0 V Seen only if there is a neutral VT MESSAGE NEUTRAL VOLT 3rd E001 0 0 V Range 0 0 to 25000 0 V Seen only if there is a neutral VT MESSAGE Vab Iab E001 0 0 Ωsec 0 Range 0 0 to 6553 5 Ωsec 0 to 359 Seen only if the Loss ...

Page 243: ...nput is shorted MESSAGE HOTTEST OTHER RTD 11 0 C E001 Range 50 to 250 C Seen only if 1 or more RTDs are set as Other MESSAGE AMBIENT RTD 12 0 C E001 Range 50 to 250 C Seen only if 1 or more RTDs are set as Ambient MESSAGE ANALOG INPUT 1 E001 0 0 Units Range 50000 to 50000 Reflects the Analog Input name Not seen if Analog Input 1 is disabled MESSAGE ANALOG INPUT 2 E001 0 0 Units Range 50000 to 5000...

Page 244: ...rm Mvar Demand Alarm MW Demand Alarm NegSeq Current Alarm Neut U V 3rd Alarm Neutral O V Alarm Open RTD Alarm Overcurrent Alarm Overfrequency Alarm Overvoltage Alarm Reactive Power Alarm Reverse Power Alarm RTD11 Alarm Service Alarm Short Low RTD Alarm Stator RTD 1 Alarm Stator RTD 2 Alarm Stator RTD 3 Alarm Stator RTD 4 Alarm Stator RTD 5 Alarm Stator RTD 6 Alarm Tachometer Alarm Thermal Model Al...

Page 245: ...otted down prior to any inquiry 6 7 2 Calibration Info PATH ACTUAL VALUES ZV A6 PRODUCT INFO ZV CALIBRATION INFO The date of the original calibration and last calibration may be viewed here 489 MODEL Z INFORMATION ORDER CODE 489 P5 HI A20 Range N A MESSAGE 489 SERIAL NO A3260001 Range N A MESSAGE 489 REVISION 32E100A4 000 Range N A MESSAGE 489 BOOT REVISION 30K401A0 000 Range N A CALIBRATION Z INF...

Page 246: ... structure pressing the MESSAGE X key will cause the 489 to revert back to the normal default messages When normal default messages are being displayed pressing the MESSAGE X key will cause the 489 to display the next default message immediately EXAMPLE If a thermal model trip occurred an RTD alarm may also occur as a result of the overload The 489 would automatically default to the CAUSE OF LAST ...

Page 247: ... for that setpoint An appropriate value may then be entered ACTIVE ALARMS STATOR RTD 1 ALARM 135 C START BLOCK LOCKOUTS OVERLOAD LOCKOUT BLOCK 25 min Table 6 2 Flash Messages KEY IS USED TO ADVANCE THE CURSOR ACCESS DENIED ENTER PASSCODE ACCESS DENIED SHORT ACCESS SWITCH ALL POSSIBLE RESETS HAVE BEEN PERFORMED ARE YOU SURE PRESS ENTER TO VERIFY DATA CLEARED SUCCESSFULLY DATE ENTRY OUT OF RANGE DAT...

Page 248: ... a non zero passcode and enable the passcode security feature SETPOINT ACCESS IS NOW PERMITTED Any time the passcode security feature is enabled and a valid passcode is entered this flash message appears to notify that setpoints may now be altered and stored SETPOINT ACCESS IS NOW RESTRICTED If the passcode security feature is enabled and a valid passcode entered this message appears when the S1 4...

Page 249: ...of the existing messages must be removed PRESS ENTER TO REMOVE MESSAGE Appears if the decimal key immediately followed by the ENTER key is entered in the S1 489 SETUP ZV DEFAULT MESSAGES setpoint page This message prompts the user to press ENTER to remove a default message To remove the default message ENTER must be pressed while this message is being displayed DEFAULT MESSAGE HAS BEEN REMOVED App...

Page 250: ...unction If an attempt is made to assign a digital input to a function when it is already assigned to tachometer this message will appear TACHOMETER MUST USE INPUT 4 5 6 or 7 Only digital inputs 4 5 6 or 7 may be used for the tachometer function If an attempt is made to assign inputs 1 2 3 or 4 to the tachometer function this message will appear THAT DIGITAL INPUT IS ALREADY IN USE If an attempt is...

Page 251: ...wiring harness for all of the inputs and outputs Testing of the relay during commissioning using a primary injection test set will ensure that CTs and wiring are correct and complete The 489 tests are listed below For the following tests refer to Secondary Current Injection Testing on page 7 3 1 Output Current Accuracy Test 2 Phase Voltage Input Accuracy Test 3 Ground Neutral and Differential Curr...

Page 252: ... refer to Secondary Injection Setup 2 on page 7 15 15 GE Multilin HGF Ground Current Accuracy Test 16 Neutral Voltage 3rd Harmonic Accuracy Test 17 Phase Differential Trip Test 18 For the following test refer to Secondary Injection Test Setup 3 on page 7 19 19 Voltage Restrained Overcurrent Test Courtesy of NationalSwitchgear com ...

Page 253: ...T 1 ASSIGNABLE INPUT 2 ASSIGNABLE INPUT 3 ASSIGNABLE INPUT 4 ASSIGNABLE INPUT 5 ASSIGNABLE INPUT 6 ASSIGNABLE INPUT 7 COMMON SWITCH 24Vdc ACCESS DIGITAL INPUTS BREAKER STATUS HOT RTD SHIELD RTD RETURN RTD RETURN RTD RETURN RTD RETURN RTD RETURN RTD RETURN RTD 1 RTD 2 RTD 3 RTD 4 RTD 5 RTD 6 RTD 7 RTD 9 RTD 11 RTD 10 RTD 12 RTD 8 CONTROL POWER IRIG B SAFETY GROUND TIMER STOP TRIGGER SWITCH 24VAC SW...

Page 254: ...The specification for phase voltage input accuracy is 0 5 of full scale 200 V Perform the steps below to verify accuracy Z Alter the following setpoints in the S2 SYSTEM SETUP ZV VOLTAGE SENSING menu VT CONNECTION TYPE Wye VOLTAGE TRANSFORMER RATIO 10 00 1 Measured values should be 1 0 V Z Apply the voltage values shown in the table and verify accuracy of the measured values Z View the measured va...

Page 255: ...hould be 10 A Z Inject IA only the values shown in the table below into one phase only and verify accuracy of the measured values Z View the measured values in the A2 METERING DATA Z CURRENT METERING menu or press the NEXT key to view the current values when differential trip element is active 200 V 2000 V Applied Line Neutral Voltage Expected Voltage Reading Measured Voltage A N B N C N Table 7 1...

Page 256: ...rify accuracy of the measured values Z View the measured values in the A2 METERING DATA ZV VOLTAGE METERING menu 7 2 5 Negative Sequence Current Accuracy The 489 measures negative sequence current as a percent of Full Load Amperes FLA A sample calculation of negative sequence current is shown below Given the following generator parameters Rated MVA PA 1 04 Voltage Phase to Phase Vpp 600 V We have ...

Page 257: ...RENT METERING menu 7 2 6 RTD Accuracy The specification for RTD input accuracy is 2 for Platinum Nickel and 5 for Copper Perform the steps below Z In the S8 RTD TEMPERATURE MENU set RTD TYPE Z STATOR RTD TYPE 100 Ohm Platinum select desired type RTD 1 Z RTD 1 APPLICATION Stator repeat for RTDs 2 to 12 Injected Current Expected Negative Sequence Current Measured Negative Sequence Current 1 A Unit 5...

Page 258: ...l Expected RTD Temperature Reading Measured RTD Temperature Select One ____ C ____ F C F 1 2 3 4 5 6 7 8 9 10 11 12 92 76 Ω 40 C 40 F 120 00 Ω 0 C 32 F 157 74 Ω 50 C 122 F 200 64 Ω 100 C 212 F 248 95 Ω 150 C 302 F 303 46 Ω 200 C 392 F 366 53 Ω 250 C 482 F Applied Resistance 100 Ω Nickel Expected RTD Temperature Reading Measured RTD Temperature Select One ____ C ____ F C F 1 2 3 4 5 6 7 8 9 10 11 1...

Page 259: ... accuracy is 1 of full scale Perform the steps below to verify accuracy Verify the Analog Input 24 V DC with a voltmeter 4 to 20 mA Inputs Z In the S11 ANALOG I O ZV ANALOG INPUT 1 menu set ANALOG INPUT 1 4 20 mA ANALOG INPUT 1 MINIMUM 0 ANALOG INPUT 1 MAXIMUM 1000 repeat all for Analog Inputs 2 to 4 Analog output values should be 0 2 mA on the ammeter Measured analog input values should be 10 uni...

Page 260: ... mA on the ammeter Measured analog input values should be 10 units Z Force the analog outputs using the following setpoints in the S12 TESTING ZV TEST ANALOG OUTPUT menu FORCE ANALOG OUTPUTS FUNCTION Enabled ANALOG OUTPUT 1 FORCED VALUE 0 enter repeat for Outputs 2 to 4 Z Verify the ammeter readings as well as the measured analog input readings Z View the measured values in the A2 METERING DATA ZV...

Page 261: ...g operation Note The 6 Service relay is failsafe or energized normally Operating output relay 6 causes it to de energize Force Operation Setpoint Expected Measurement 4 for short Actual Measurement 4 for short 1 2 3 4 5 6 1 2 3 4 5 6 no nc no nc no nc no nc no nc no nc no nc no nc no nc no nc no nc no nc 1 Trip 4 4 4 4 4 4 2 Auxiliary 4 4 4 4 4 4 3 Auxiliary 4 4 4 4 4 4 4 Auxiliary 4 4 4 4 4 4 5 A...

Page 262: ...G No STANDARD OVERLOAD CURVE NUMBER 4 ENABLE THERMAL MODEL Yes Z In the S9 THERMAL MODEL Z THERMAL ELEMENTS menu set THERMAL MODEL TRIP Latched or Unlatched Any trip must be reset prior to each test Short the emergency restart terminals momentarily immediately prior to each overload curve test to ensure that the thermal capacity used is zero Failure to do so will result in shorter trip times Injec...

Page 263: ...PRIMARY 5000 Z In the S2 SYSTEM SETUP ZV VOLTAGE SENSING menu set VT CONNECTION TYPE Wye VOLTAGE TRANSFORMER RATIO 100 1 Z In the S2 SYSTEM SETUP ZV GEN PARAMETERS menu set GENERATOR RATED MVA 100 GENERATOR RATED POWER FACTOR 0 85 GENERATOR VOLTAGE PHASE PHASE 12000 The rated reactive power is Z Alter the following reactive power setpoints in the S7 POWER ELEMENTS Z REACTIVE POWER menu 3 Injected ...

Page 264: ... Reversal Accuracy The relay can detect voltage phase rotation and protect against phase reversal To test the phase reversal element perform the following steps Z In the S2 SYSTEM SETUP ZV VOLTAGE SENSING menu set VT CONNECTION TYPE Wye Z In the S2 SYSTEM SETUP ZV GEN PARAMETERS menu set Current Voltage Mvar Alarm Trip Expected Tolerance Measured Expected Observed Delay Expected Observed Delay Vab...

Page 265: ...0 025 Ground Accuracy The specification for GE Multilin HGF 50 0 025 ground current input accuracy is 0 5 of 2 CT rated primary 25 A Perform the steps below to verify accuracy Z In the S2 SYSTEM SETUP Z CURRENT SENSING menu set Applied Voltage Expected Result Observed Result Va 120 V 0 Vb 120 V 120 lag Vc 120 V 240 lag No Trip Va 120 V 0 Vb 120 V 240 lag Vc 120 V 120 lag Phase Reversal Trip E10 V ...

Page 266: ...he S2 SYSTEM SETUP ZV GEN PARAMETERS menu set GENERATOR NOMINAL FREQUENCY 60 Hz Measured values should be 5 0 V Z Apply the voltage values shown in the table and verify accuracy of the measured values Z View the measured values in the A2 METERING DATA ZV VOLTAGE METERING menu 7 3 8 Phase Differential Trip Accuracy Note These tests will require a dual channel current source The unit must be capable...

Page 267: ...ual to 0 Z Set the fault current equal to 5 CT Z Apply the fault Z Switch off the current Z Record the operating time Slope 1 Check Z Connect the relay test set to inject Channel Y current IY into the G6 terminal and out of H6 terminal The angle between Ix and IY will be 180 Z Set pre fault current Ix and IY equal to zero Z Set fault current IY equal to 1 CT At this value the relay should operate ...

Page 268: ...nt Directional Check Z Set pre fault current Ix and IY equal to 3 5 CT At this value the conditions for CT saturation detection are set and the relay will enable the directional check Z Set fault current Ix equal to 0 95 IXOP2 Z Switch on the test set The relay should restrain Z Switch off the current Z Repeat steps from Minimum Pickup Check onward for phases B and C Test Results IXOP2 2 Slope 2 s...

Page 269: ...Slope 2 Ix Iy Operation OK not OK Directional Check Ix N A N A N A Iy N A N A N A Operation OK not OK N A N A N A E10 V NEUTRAL 1A HGF 1A 5A 1A 5A 1A 5A 1A 5A 1A 5A 1A 5A COM COM COM COM COM PHASE a PHASE b PHASE c PHASE A PHASE B PHASE C COM COM COM Va Vb Vcom Vc H9 G3 G6 H4 H7 H1 F10 A B C N A B C N V V V V I I I I 3 PHASE VARIABLE AC TEST SET GROUND INPUTS NEUTRAL END CT s OUTPUT CT s 808822A2 ...

Page 270: ...RCURRENT TRIP Latched ENABLE VOLTAGE RESTRAINT Yes PHASE O C PICKUP 1 5 x CT CURVE SHAPE ANSI Extremely Inv O C CURVE MULTIPLIER 2 00 O C CURVE RESET Instantaneous The trip time for the extremely inverse ANSI curve is given as EQ 7 8 where M O C CURVE MULTIPLIER setpoint I input current Ip PHASE O C PICKUP setpoint A B C D E curve constants where A 0 0399 B 0 2294 C 0 5000 D 3 0094 and E 0 7222 K ...

Page 271: ...alculated as EQ 7 11 where Current voltage 5 A unit Alarm Trip Trip Delay Current Voltage expected observed delay expected observed expected observed Ian 5 A 0 Ibn 5 A 120 lag Icn 5 A 240 lag Vab 120 V 0 lag Vbc 120 V 120 lag Vca 120 V 240 lag 8 N A 8 N A N A Ian 6 A 0 Ibn 6 A 120 lag Icn 6 A 240 lag Vab 120 V 0 Vbc 120 V 120 lag Vca 120 V 240 lag 4 8 N A N A Ian 10 A 0 Ibn 10 A 120 lag Icn 10 A 2...

Page 272: ...7 22 489 GENERATOR MANAGEMENT RELAY INSTRUCTION MANUAL CHAPTER 7 TESTING Courtesy of NationalSwitchgear com ...

Page 273: ... special GE Multilin type HGF ground CT for very sensitive ground current detection Using the HGF CT allows measurement of ground current values as low as 0 25 A primary With impedance grounded generators a single ground fault on the stator does not require that the unit be quickly removed from service The grounding impedance limits the fault current to a few amperes A second ground fault can howe...

Page 274: ...ents since the neutral overvoltage element will respond to external ground faults if the generator is directly connected to a power grid without the use of a delta wye transformer In addition the time delay should be coordinated with the ground directional element discussed later if it is enabled by using a longer delay on the neutral overvoltage element than on the directional element It is recom...

Page 275: ...neutral overvoltage element FIGURE A 2 Parallel Generators with Common Grounding Impedance A 1 3 Ground Overcurrent Element The ground overcurrent element can be used as a direct replacement or a backup for the neutral overvoltage element with the appropriate current signal from the generator neutral point for grounded generators This element can also be used with a Core Balance CT either in the n...

Page 276: ...t Element with Different Current Source Signals A 1 4 Ground Directional Element The 489 can detect internal stator ground faults using a Ground Directional element implemented using the Vneutral and the ground current inputs The voltage signal is obtained across the grounding impedance of the generator The ground or zero sequence current is obtained from a core balance CT as shown below due to CT...

Page 277: ...lement can be adjusted down to 0 05 CT primary allowing an operate level of 0 25 A primary if the 50 0 025 ground CT is used for the core balance The minimum level of Vneutral at which the element will operate is determined by hardware limitations and is internally set at 2 0 V Because this element is directional it does not need to be coordinated with downstream protections and a short operating ...

Page 278: ...the third harmonic voltage signals in the neutral and at the generator output terminals have been developed see Reference 4 In the 489 relay the third harmonic voltage element Neutral Undervoltage 3rd Harmonic derives the third harmonic component of the neutral point voltage signal from the Vneutral signal as one signal called VN3 The third harmonic component of the internally summed phase voltage...

Page 279: ...is not possible to measure the third harmonic voltage at the generator terminals and a simple third harmonic neutral undervoltage element is used In this case the element is supervised by both a terminal voltage level and by a power level When used as a simple undervoltage element settings should be based on measured 3rd harmonic neutral voltage of the healthy machine It is recommended that the el...

Page 280: ...e current as the latter flows via the other closed breaker and it not visible to the opposite relay FIGURE A 6 Considered application of two 489s protecting a dual breaker generator configuration When both breakers are opened both relays be operational with the differential function enabled The application is based on blocking the differential function using the position of the opposite breaker vi...

Page 281: ...ser set delay that may or may not be used in a particular application A B and C designate phases The differential element works as follows With the machine under load the terminal currents are above 5 of CT nominal and no delay is applied to the differential function With the machine on line but with no load below 5 the delay is applied However should a fault occur at that time at least one of the...

Page 282: ...ction is provided Should a fault occur during generator start up with both breakers opened both relays would operate after the extra time delay of 130ms This delay is acceptable under such conditions Even this delay will be eliminated if the fault is heavy enough to draw more than 5 times CT nominal from the neutral side of the generator For proper implementation the internal timer is cleared each...

Page 283: ...signed to match the ground fault input of GE Multilin motor protection relays should be used to ensure correct performance These CTs have a 50 0 025A 2000 1 ratio and can sense low leakage currents over the relay setting range with minimum error Three sizes are available with 3 inch 5 inch or 8 inch diameter windows HGF3C 808840A1 Courtesy of NationalSwitchgear com ...

Page 284: ...A 12 489 GENERATOR MANAGEMENT RELAY INSTRUCTION MANUAL CHAPTER A APPENDIX HGF5C 808841A1 HGF8 808842A1 Courtesy of NationalSwitchgear com ...

Page 285: ...s for 5 A Secondary CT For low resistance or solidly grounded systems a 5 A secondary CT should be used Two sizes are available with 5 or 13 16 windows Various Primary amp CTs can be chosen 50 to 250 A 3 3 Phase CTs 808709A1 CDR GCT5 GCT16 DIMENSIONS DIMENSIONS Courtesy of NationalSwitchgear com ...

Page 286: ...ransformers in most common ratios from 50 5 to 1000 5 are available for use as phase current inputs with motor protection relays These come with mounting hardware and are also available with 1 A secondaries Voltage class 600 V BIL 10 KV 808712A1 CDR Courtesy of NationalSwitchgear com ...

Page 287: ...ercurrent Curves A 4 1 ANSI Curves FIGURE A 8 ANSI Moderately Inverse Curves 0 01 0 1 1 10 100 1000 0 1 1 10 100 808802A4 CDR CURRENT I Ipu TRIP TIME sec 489 ANSI MODERATELY INVERSE 0 5 1 0 2 0 3 0 4 0 6 0 8 0 10 0 15 0 20 0 30 0 MULTIPLIER GE Multilin Courtesy of NationalSwitchgear com ...

Page 288: ...ER A APPENDIX FIGURE A 9 ANSI Normally Inverse Curves 0 01 0 1 1 10 100 1000 0 1 1 10 100 CURRENT I Ipu TRIP TIME sec 808801A4 CDR 489 ANSI NORMALLY INVERSE 0 5 1 0 2 0 3 0 4 0 6 0 8 0 10 0 15 0 20 0 30 0 MULTIPLIER GE Multilin Courtesy of NationalSwitchgear com ...

Page 289: ...TION MANUAL A 17 FIGURE A 10 ANSI Very Inverse Curves 0 01 808800A4 DWG 0 1 1 10 100 1000 0 1 1 10 100 CURRENT I Ipu TRIP TIME sec 489 ANSI VERY INVERSE 0 5 1 0 2 0 3 0 4 0 6 0 8 0 10 0 15 0 20 0 30 0 MULTIPLIER GE Multilin Courtesy of NationalSwitchgear com ...

Page 290: ...R A APPENDIX FIGURE A 11 ANSI Extremely Inverse Curves 0 01 808799A4 CDR 0 1 1 10 100 1000 0 1 1 10 100 CURRENT I Ipu TRIP TIME sec 489 ANSI EXTREME INVERSE 0 5 1 0 2 0 3 0 4 0 6 0 8 0 10 0 15 0 20 0 30 0 MULTIPLIER GE Multilin Courtesy of NationalSwitchgear com ...

Page 291: ...AL A 19 A 4 2 Definite Time Curves FIGURE A 12 Definite Time Curves 489 DEFINITE TIME 0 5 1 0 2 0 3 0 4 0 6 0 8 0 10 0 15 0 20 0 30 0 0 01 0 1 1 10 100 1000 0 1 1 10 100 CURRENT I Ipu TRIP TIME sec MULTIPLIER 808798A4 CDR GE Multilin Courtesy of NationalSwitchgear com ...

Page 292: ...APPENDIX A 4 3 IAC Curves FIGURE A 13 IAC Short Inverse Curves 0 5 1 0 2 0 3 0 4 0 6 0 8 0 10 0 15 0 20 0 30 0 0 01 0 1 1 10 100 1000 0 1 1 10 100 CURRENT I Ipu TRIP TIME sec MULTIPLIER 808811A4 CDR 489 IAC SHORT INVERSE GE Multilin Courtesy of NationalSwitchgear com ...

Page 293: ...NSTRUCTION MANUAL A 21 FIGURE A 14 IAC Inverse Curves 0 5 1 0 2 0 3 0 4 0 6 0 8 0 10 0 15 0 20 0 30 0 0 01 0 1 1 10 100 1000 0 1 1 10 100 CURRENT I Ipu TRIP TIME sec MULTIPLIER 489 IAC INVERSE 808810A4 CDR GE Multilin Courtesy of NationalSwitchgear com ...

Page 294: ...HAPTER A APPENDIX FIGURE A 15 IAC Very Inverse Curves 0 5 1 0 2 0 3 0 4 0 6 0 8 0 10 0 15 0 20 0 30 0 0 01 0 1 1 10 100 1000 0 1 1 10 100 CURRENT I Ipu TRIP TIME sec MULTIPLIER 489 IAC VERY INVERSE 808807A3 CDR GE Multilin Courtesy of NationalSwitchgear com ...

Page 295: ...ON MANUAL A 23 FIGURE A 16 IAC Extreme Inverse Curves 0 5 1 0 2 0 3 0 4 0 6 0 8 0 10 0 15 0 20 0 30 0 0 01 0 1 1 10 100 1000 0 1 1 10 100 808806A4 CDR CURRENT I Ipu TRIP TIME sec MULTIPLIER 489 IAC EXTREME INVERSE GE Multilin Courtesy of NationalSwitchgear com ...

Page 296: ...A APPENDIX A 4 4 IEC Curves FIGURE A 17 IEC Curves A BS142 0 05 0 10 0 15 0 20 0 30 0 40 0 50 0 60 0 80 1 00 0 01 0 1 1 10 100 1000 0 1 1 10 100 CURRENT I Ipu TRIP TIME sec MULTIPLIER 489 IEC CURVE A BS142 808803A4 CDR GE Multilin Courtesy of NationalSwitchgear com ...

Page 297: ...UCTION MANUAL A 25 FIGURE A 18 IEC Curves B BS142 0 05 0 10 0 15 0 20 0 30 0 40 0 50 0 60 0 80 1 00 0 01 0 1 1 10 100 1000 0 1 1 10 100 CURRENT I Ipu TRIP TIME sec MULTIPLIER 489 IEC CURVE B BS142 808804A4 CDR GE Multilin Courtesy of NationalSwitchgear com ...

Page 298: ...CHAPTER A APPENDIX FIGURE A 19 IEC Curves C BS142 0 05 0 10 0 15 0 20 0 30 0 40 0 50 0 60 0 80 1 00 0 01 0 1 1 10 100 1000 0 1 1 10 100 CURRENT I Ipu TRIP TIME sec MULTIPLIER 489 IEC CURVE C BS142 808805A4 CDR GE Multilin Courtesy of NationalSwitchgear com ...

Page 299: ...rch 2007 1601 0150 A8 4 0x 3 April 2008 1601 0150 A9 4 0x 12 June 2008 1601 0150 AA 4 0x 10 September 2008 1601 0150 AB 4 0x 2 December 2008 1601 0150 AC 4 0x 23 April 2009 Table A 3 Major Updates for 489 Manual Revision AC SECT AB SECT AC CHANGE DESCRIPTION Title Title Update Manual part number to 1601 0150 AC 4 1 7 4 1 7 Revision Self test Warnings table Relay Not Configured revised Table A 4 Ma...

Page 300: ...r Updates for 489 Manual Revision A8 SECT A7 SECT A8 CHANGE DESCRIPTION Title Title Update Manual part number to 1601 0150 A8 2 1 2 2 2 5 2 1 2 2 2 5 Update Changes to DC Power Supply range fig 5 2 fig 5 2 Change graph 8 2 1 Add New Section Stator Differential Protection 8 2 1 8 3 1 Update Drawings changed Equn 7 7 Equn 7 7 Update Change equation Table A 8 Major Updates for 489 Manual Revision A7 ...

Page 301: ...A3 PAG E A4 CHANGE DESCRIPTION Title Title Update Manual part number to 1601 0150 A4 2 2 Update Updated ORDERING section 2 2 Update Updated SPECIFICATIONS section 3 4 Add Added ETHERNET COMMUNICATION section 5 Remove Removed SERIAL PORTS section 5 Add Added COMMUNICATIONS section 5 44 5 44 Update Updated DISTANCE ELEMENT section 6 3 Add Added NETWORK STATUS section 7 16 Add Added DISTANCE ELEMENT ...

Page 302: ...ble A 12 Major Updates for 489 Manual Revision A2 PAG E A1 PAG E A2 CHANGE DESCRIPTION Title Title Update Manual part number to 1601 0150 A2 Additional changes for revision A2 were cosmetic There was no change to content Table A 11 Major Updates for 489 Manual Revision A3 PAG E A2 PAG E A3 CHANGE DESCRIPTION Courtesy of NationalSwitchgear com ...

Page 303: ...CHAPTER A APPENDIX 489 GENERATOR MANAGEMENT RELAY INSTRUCTION MANUAL A 31 A 6 EU Declaration of Conformity A 6 1 EU Declaration of Conformity Courtesy of NationalSwitchgear com ...

Page 304: ...ransportation charges prepaid to an authorized service centre or the factory Repairs or replacement under warranty will be made without charge Warranty shall not apply to any relay which has been subject to misuse negligence accident incorrect installation or use not in accordance with instructions nor any unit that has been altered outside a GE Multilin authorized factory outlet GE Multilin is no...

Page 305: ...PUTS 3 14 actual values 6 20 6 23 analog I P min max 5 17 min max 6 23 minimums and maximums 5 23 setpoints 5 98 specifications 2 6 testing 7 9 ANALOG OUTPUTS 3 15 setpoints 5 96 specifications 2 7 table 5 97 testing 7 9 ANSI CURVES 5 30 A 15 ANSI DEVICE NUMBERS 2 2 APPLICATION NOTES current transformers A 11 stator ground fault A 1 AUXILIARY RELAY 3 17 5 28 B BAUD RATE 2 14 5 12 setpoints 5 13 BR...

Page 306: ...ault A 13 phase A 13 setpoints 5 18 withstand 2 6 CURRENT ACCURACY TEST 7 4 CURRENT DEMAND 5 93 CURRENT INPUTS 2 7 CURRENT METERING 6 16 CURRENT SENSING 5 18 CURVES see OVERLOAD CURVES CUSTOM OVERLOAD CURVE 5 76 D DEFAULT MESSAGES 5 10 5 14 5 15 DEFINITE TIME CURVE 5 32 A 19 DEMAND DATA 5 23 DEMAND METERING 2 12 5 93 6 20 DEMAND PERIOD 5 94 DESCRIPTION 2 1 DEVICE NUMBERS 2 2 DIAGNOSTIC MESSAGES 6 ...

Page 307: ...5 ETHERNET actual values 6 4 setpoints 5 13 EU A 30 EU Declaration of Conformity A 30 EVENT RECORD cause of events 6 29 EVENT RECORDER 5 17 5 23 6 28 F FACTORY SERVICE 5 104 FAULT SETUP 5 102 FEATURES 2 2 2 3 2 10 FIELD BREAKER DISCREPANCY 2 11 FIRMWARE upgrading via EnerVista 489 setup software 4 30 FLASH MESSAGES 6 33 FLEXCURVE 5 31 FLOW 3 14 FREQUENCY TRACKING 2 6 FRONT PANEL using 1 3 FUSE 2 1...

Page 308: ...VES 5 31 A 20 IDENTIFICATION 3 2 IEC CURVES 5 30 A 24 IED SETUP 4 13 INADVERTENT ENERGIZATION 2 9 5 34 INJECTION TEST SETUP 7 3 7 15 7 19 INPUTS analog 2 6 3 14 current 2 7 3 11 3 12 digital 2 6 3 14 general 2 12 RTD 2 7 3 15 voltage 2 7 3 14 INSERTION 3 4 INSPECTION CHECKLIST 1 1 INSTALLATION 3 3 IRIG B 3 17 5 13 K KEYPAD 4 3 help 1 10 L LAST TRIP DATA 5 17 5 23 6 5 6 9 6 12 LEARNED PARAMETERS 5 ...

Page 309: ...E 1 1 NEGATIVE SEQUENCE CURRENT ACCURACY TEST 7 6 NEGATIVE SEQUENCE OVERCURRENT 5 36 NEGATIVE SEQUENCE CURRENT 6 17 NEUTRAL CURRENT ACCURACY TEST 7 5 NEUTRAL OVERVOLTAGE 5 51 A 2 NEUTRAL UNDERVOLTAGE 5 53 NEUTRAL VOLTAGE ACCURACY TEST 7 6 7 16 NUMERICAL SETPOINTS 1 10 O OFFLINE OVERCURRENT 5 33 OPEN DELTA 3 14 OPEN DELTA CONNECTED VTs 5 54 OPEN RTD SENSOR 5 68 ORDER CODES 2 6 OUTPUT CURRENT ACCURA...

Page 310: ...efinite time 5 32 standard multipliers 5 75 testing 7 12 OVERVOLTAGE 2 10 5 44 P PACKAGING 2 15 PARAMETER AVERAGES 6 22 PARITY 5 12 5 13 PASSCODE 5 9 6 1 PEAK DEMAND 5 17 6 20 PHASE CT PRIMARY 5 18 5 19 PHASE CTs A 13 PHASE CURRENT INPUTS 3 11 PHASE DIFFERENTIAL 5 39 PHASE DIFFERENTIAL TRIP TEST 7 16 PHASE OVERCURRENT 5 35 PHASE REVERSAL 5 48 PHASE REVERSAL TEST 7 14 POSITIVE SEQUENCE CURRENT 6 17...

Page 311: ... 760 Setup 4 17 connections 4 11 RS485 COMMUNICATIONS 3 17 5 12 configuring with EnerVista 469 setup 4 17 configuring with EnerVista 489 setup 4 15 configuring with EnerVista 750 760 Setup 4 17 connections 4 12 RTD actual values 6 19 6 23 maximums 5 17 5 23 6 22 sensor connections 3 15 setpoints 5 65 5 66 5 67 specifications 2 7 2 11 testing 7 7 RTD ACCURACY TEST 7 7 RTD BIAS 5 87 RTD MAXIMUMS 6 2...

Page 312: ...ations 5 23 status 5 21 STATOR GROUND FAULT PROTECTION A 1 STATUS LEDs 4 2 T TACHOMETER 2 12 5 26 6 21 TEMPERATURE 6 19 TEMPERATURE DISPLAY 5 10 TERMINAL LAYOUT 3 7 TERMINAL LIST 3 8 TERMINAL LOCATIONS 3 7 TERMINAL SPECIFICATIONS 2 15 TEST ANALOG OUTPUT 5 103 TEST INPUT 5 23 TEST OUTPUT RELAYS 5 102 TESTS differential current accuracy 7 5 ground current accuracy 7 5 7 15 list 7 1 negative sequence...

Page 313: ... TRIP COIL SUPERVISION 2 13 7 9 TRIP COUNTER 5 17 5 90 6 25 TRIP PICKUPS 6 9 TRIP RELAY 3 16 5 28 TRIP TIME ON OVERLOAD ESTIMATED 6 4 TRIPS 5 6 TYPE TESTS 2 15 TYPICAL WIRING DIAGRAM 3 9 U UNBALANCE BIAS 5 84 UNDERFREQUENCY 5 49 UNDERVOLTAGE 2 11 5 43 UNPACKING THE RELAY 1 1 UPGRADING FIRMWARE 4 30 V VIBRATION 3 14 VOLTAGE DEPENDENT OVERLOAD CURVE 5 77 VOLTAGE INPUTS description 3 14 specification...

Page 314: ...NAGEMENT RELAY INSTRUCTION MANUAL INDEX setpoints 5 18 wye connected 5 53 W WARRANTY A 27 A 31 WAVEFORM CAPTURE 5 27 WIRING DIAGRAM 3 10 WITHDRAWAL 3 4 WYE 3 14 WYE CONNECTED VTs 5 53 Courtesy of NationalSwitchgear com ...

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