GE Druck DPI 610 Page 7 User Manual Download

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K415 Issue No. 1

Introduction

General

Description of Procedures

Summary of Functions

Using the Guide

OPERATOR CONTROLS

DISPLAY

HARD KEY FUNCTIONS

SOFT KEYS

CURSOR KEYS

ELECTRICAL CONNECTIONS

Getting Started

Fitting Batteries

Switching On

Change Pressure Units

Voltage and Current Measurement

Typical Calibration Set-up (Pressure to Voltage)

Zero Display Reading

Task Selection

Task Key

Using Task Functions

Set Units

Set 24 Volts

Cal Mode (DPI 615 versions only)

Basic Mode (Task BASIC)

Taking Measurements

Pressure Transmitter (P-I) Task

Voltage Output Pressure Transmitter (P-V) Task

Pressure Converter (P-P) Task

Current to Pressure Converter (I-P) Task

Pressure Switch Test (P-Switch) Task

Pressure Switch Testing with Contact Resistance Measurement

Pressure to Display (P-Display) Task

Leak Test (Leak Test) Task

Transmitter Simulator (TX SIM) Task

Relief Valve Test (REL VALVE) Task

Summary of Contents for Druck DPI 610

Page 1: ...Druck DPI 610 615 Portable Pressure Calibrator Series User manual K415 GE Sensing ...

Page 2: ......

Page 3: ...Deutche Um das Handbuch in einer vorhandenen Sprache vorzuwählen gehen Sie www gesensing com toolsupport manuals htm Italiano Selezionare il manuale in una lingua disponibile vada www gesensing com toolsupport manuals htm Español A seleccionar el manual en una lengua disponible vaya www gesensing com toolsupport manuals htm Português Para selecionar o manual em uma língua disponível vá www gesensi...

Page 4: ...is equipment Maintenance The equipment must be maintained using the procedures in this publication Further manufacturer s procedures should be carried out by authorized service agents or the manufacturer s service departments www gesensing com For technical advice contact the manufacturer A qualified technician must have the necessary technical knowledge documentation special test equipment and to...

Page 5: ...re Ranges Refer to the pressure range matrix in the data sheet Temperature Effects 0 004 of reading C averaged over 10 to 40 C w r t 20 C 0 002 of reading F averaged over 14 to 104 F w r t 68 F Power supply Batteries 6 x 1 5 V C cells alkaline up to 60 hours nominal use at 20 C Rechargeable NiCad battery pack 20 hours nominal use supplied with charger adaptor supplies power to instrument while cha...

Page 6: ...e 2 readings sec Environment Operating Temperature 10 C to 50 C 14 F to 122 F Calibrated Temperature 10 C to 40 C 14 F to 104 F Storage Temperature 20 C to 60 C 4 F to 140 F Calibration Temperature 21 C 2 C 70 F 4 F Sealing Sealed to IP54 NEMA 4 Physical Size 300 x 170 x 140 mm 11 8 x 6 7 x 5 5 Weight 3 kg 6 6lb ...

Page 7: ... Display Reading 9 Task Selection Task Key 10 Using Task Functions 10 Set Units 10 Set 24 Volts 10 Cal Mode DPI 615 versions only 11 Basic Mode Task BASIC 11 Taking Measurements Pressure Transmitter P I Task 12 Voltage Output Pressure Transmitter P V Task 12 Pressure Converter P P Task 13 Current to Pressure Converter I P Task 14 Pressure Switch Test P Switch Task 14 Pressure Switch Testing with C...

Page 8: ...emory Operations Saving Display or Data Log 30 Store Operations Screen Snapshots 30 Recalling Stored Data Screen Snapshots 30 Datalog Operations 31 Auto Log Timer 31 Manual Logging 31 Recall Data Log Files 32 Uploading Data Log Files 33 Delete Data Log and Procedure Files 33 Downloading Procedure Files DPI 615 versions only 34 Running Procedure Files DPI 615 versions only 35 Recalling Data Files 3...

Page 9: ...57 Add External Sensor 58 Hydraulic Calibrator Versions Introduction 61 Safety Instructions 62 Preparation for Use 62 Bleeding the System 63 Draining the Hydraulic Fluid 64 Flushing Replenishing or Changing the Hydraulic Fluid 65 Low Pressure Calibrator Versions Introduction 69 Preparation for Use Low Volume Systems 70 Method of Testing with Low Volume Systems 70 Preparation for Use Larger Volume ...

Page 10: ...K415 Issue No 1 viii ...

Page 11: ...atteries with a charger adaptor power the instrument Important Notice Zinc carbon and zinc chloride cells should NOT be used in this instrument Use only the battery types as shown in the table on page 7 Description of Procedures In the procedures outlined in this user guide hard fixed function and soft variable function key operations are shown in bold type e g TASK and F1 These statements mean pr...

Page 12: ...nt menu selection and return to next menu level above current level Used as an escape key from current operation Shading indicates key operation Hardkey total 7 Legend beside key symbol indicates function Shading indicates key operation Maximum Instrument Ratings The following table shows the maximum measurement input ratings of the instrument that should not be exceeded Note 1 The display flashes...

Page 13: ... Keys Figure 1 DPI 610 615 Key pad Display The display section of the instrument basically divides into four distinct sections The two main sections of the display are used to display a input and an output The remaining sections show the status display area and define the soft key functions A typical display is shown below bar V F2 F1 COURANT UNITES PRESSION FCT STANDARD 1 2 3 4 5 6 7 8 bar V COUR...

Page 14: ... OUTPUT The OUTPUT key is used to select output parameter to be displayed 25 28 STORE Depending upon how the instrument s STORE mode is setup this key is used either to store up to 20 display screens in SNAPSHOT mode or to manually log a screen in DATALOG mode 30 36 RECALL This key is used to recall a previously stored screen to the display Depending on the STORE mode set up operation of this key ...

Page 15: ... In programs where options need to be selected from a list e g the TASK selection program the up and down cursor keys are used to highlight one of the options from which it can be selected by the ENTER key In TASK mode where more than one page of options are provided the left and right cursor keys will switch between pages 1 Test port connect to unit under test 2 Hard keys 3 Cover external interfa...

Page 16: ... System Connections Measurement inputs and Source outputs are made via the control panel sockets as shown below 1 Status display 2 Input display 3 Electrical input sockets 4 Electrical output sockets 5 Output display Figure 4 Electrical Measurement Inputs Outputs 1 2 3 4 5 bar V F2 F1 COURANT UNITES PRESSION FCT STANDARD 1 2 3 4 5 INPUTS OUTPUTS INTRODUCTION Summary of Functions ...

Page 17: ...not being fully charged Use the power adaptor charger to fully charge the pack Switching On Press the I O switch on the front panel and proceed as follows The first time the instrument powers up it will be in BASIC mode with the main screen displaying voltage in the input display area and pressure in the output display area To switch to CURRENT as input press F1 as shown Similarly F1 to return to ...

Page 18: ...llows Voltage and Current Measurement Connect the electrical input sockets as follows for voltage and current measurements Use the test leads provided and DO NOT push bare wires into the sockets Note Maximum applied voltage 50V dc Maximum input current 55mA dc Note Maximum applied voltage for external loop supply 30V dc SELECTIONNER UNITES inHg bar hPa Pa bar V COURANT UNITES FCT STANDARD CHOIX UN...

Page 19: ...n or out as a fine adjustment to the required pressure Record the input e g Voltage reading at each applied pressure Zero Display Reading Both the input and output readings can be set to zero using the ZERO key and if the displayed reading is within 5 of zero To zero either the INPUT or OUTPUT displays proceed as follows F2 F1 P V bar V CURRENT PRESSURE UNITS TASK BASIC DPI 615 A B C ZERO bar V OU...

Page 20: ...selectable under the TASK menu Input and output units where applicable can be selected by pressing either the INPUT or OUTPUT keys as shown below The output key also provides the facility of turning the 24V output supply ON and OFF When not in use the 24V supply output should be turned OFF to conserve battery power Set Units Note If the four units displayed are not the units required press SETUP s...

Page 21: ...meters have been set up the screen changes to display the input and output and the test results The test result can only be displayed to within a range of 9 99 If the test result is outside this range either the left pointing ve error or right pointing ve error chevrons are displayed Within this error band the actual tolerance value is displayed Test results can either be stored as snapshots or lo...

Page 22: ...om the task menu and connect the UUT to the calibrator as shown below Voltage output transducers with a 10 V supply and outputs of 10 V can be calibrated using the 10V output sockets supply and the transducer output connected to a voltmeter refer to Method on page 13 for a test procedure A External pressure source indicator instruments only B Pressure regulator C Excitation 10V If required select ...

Page 23: ...l transducer has been calibrated and its parameters stored in the calibrator the display shows External pressure in the input window and calibrator Output pressure in the output window If an error message NO SENSOR OR CAL INVALID is displayed this indicates that the external transducer has not been entered and or calibrated with the calibrator Refer to page 45 for details of adding an external tra...

Page 24: ...ressure switch under test Contact state will be shown on display When contacts close buzzer sounds To run switch test close vent valve and press the RUN F1 key Using the hand pump increase the applied pressure to just below the switch operating point Screw the volume adjuster in until the switch operates the display then shows the operating pressure of the switch Reduce pressure until the switch r...

Page 25: ...TACT A B FCT P PRESSOS 24V OFF MODE ENREG RAPIDE DPI 615 C INPUT SELECTIONNER ZERO RESIST OFF ZERO RESIST ON ZERO SELECTIONNER FONCTION SELECTIONNER FONCTION SELECTIONNER RESISTANCE Connect Vin SW and mA in together Connect Vin SW and mA in together Connect switch test leads across switch symbol Connect switch test leads across switch symbol Open circuit test leads Open circuit test leads Press EN...

Page 26: ...etailed on page 31 Note TRIGGER field automatically set to KEYPRESS cannot be changed Apply a series of test pressures to the device under test Enter displayed reading at each pressure and log each point After logging final test point terminate as follows bar F2 F1 AFFICHAGE CHANGER VALEUR A B C FCT P AFFICHAGE 24V OFF FICHIER AUCUN DPI 615 ENTRER VALEUR VALEUR CHANGER VALEUR VALEUR VALEUR STORE b...

Page 27: ...ak test When completed the beeper sounds and the leak test results are written to the display bar F2 F1 DEMARRER CHANGER VALEUR ATTENTE DUREE DEMARRER PRESS FIN FUITE TAUX FUITE min min Bar bar bar bar m 3 1 C A B FCT TESTFUITE 24V OFF MODE ENREG RAPIDE DPI 615 CION ATTENTE DUREE DEMARRER PRESS FIN FUITE 3 TAUX FUITE min min bar bar bar bar m 1 PRESSION INT bar DEMARRER FCT TESTFUITE MODE ENREG RA...

Page 28: ...on display To change the pressure units press INPUT and select the required scale units If the required scale units are not listed press SETUP select SETTINGS and proceed as detailed on page 38 REGLER VALEUR TRANSMETTEUR VALEUR MINIMUM kPa 0 000 mA 4 000 VALEUR MAXIMUM kPa 20 000 mA 20 000 VALEUR MINIMUM kPa 0 000 mA 4 000 VALEUR MAXIMUM kPa 20 000 mA 20 000 VALEUR MINIMUM kPa 0 000 mA 4 000 VALEU...

Page 29: ...ct 24 VOLT and switch ON with the right cursor button and press ENTER Close the vent valve and using the hand pump or external pressure supply apply pressure to the relief valve under test When the relief valve operates the maximum recorded pressure indicates the operating point of the valve Note The STORE key can be used for this purpose Use right cursor key initially followed by up down keys to ...

Page 30: ...e method of changing units Note Left right arrow keys function as page up down keys Refer to pages 21 to 24 for details of process functions Ambient Temperature Measurement To set up the instrument to read ambient temperature proceed as follows Note Make sure the temperature reading has stabilized SELECTIONNER UNITES CHOIX UNITES DE PRESSION inHg bar hPa Pa INPUT SELECTIONNER ENTREE SELECT ENTREE ...

Page 31: ...ilter function to displayed parameter Filter characteristics Settling time and Band are user programmable Flow Applies square root function to displayed parameter Span Converts displayed parameter reading to a percentage of span Span definable via the F1 key Following selection of ADVANCED from the task menu press the INPUT key Use the up or down cursor keys to select the required input Press the ...

Page 32: ...are off the current display reading proceed as follows Tare Off An Entered Value To tare off an entered value proceed as follows Note Display shows the last entered Tare value VOLTAGE V T PRESSURE INT bar VOLTAGE V MAKE READING ZERO TARE OFF A VALUE PRESSURE INT bar TASK ADVANCED SNAPSHOT MODE 24V OFF 24V OFF TASK ADVANCED SNAPSHOT MODE V bar FCT CONFIG MODE ENREG RAPIDE ENTRER VALEUR V bar FCT CO...

Page 33: ...LTER from the process menu and press F1 SETTINGS to provide access to the filter parameters Two settings are required Time to Settle and Band To examine the current filter settings and exit without change press the EXIT key The set up procedure is as follows FCT CONFIG MODE ENREG RAPIDE 24V OFF ACTUEL RESET MAX MIN PERIODE HEURE 2 Seconds BANDE AMPLITUDE MAX QUI DOIT FILTREE VARIATIONS SUPERIEURES...

Page 34: ...on parameters Two span definitions are required Zero and Full Scale To leave span at current setting press EXIT To define zero and full scale settings proceed as follows To cancel SPAN press INPUT and turn function OFF at the process menu bar V FCT CONFIG 24V OFF MODE ENREG RAPIDE SELECTIONNER VALEUR SELECTIONNER VALEUR DEFINE ECH VALEUR AFFICHEE V 50 000 V 0 100 ENTER UNE VALEUR OU F2 POUR SELECT...

Page 35: ...ress F2 before pressing ENTER Electrical Outputs Loop Power For all the electrical outputs the output loop can be powered either by the instrument s internal 24V supply sourcing or alternatively from an external supply current sinking To conserve battery power the 24V internal supply should be switched off even when not being used to power an external loop External connections to the front panel o...

Page 36: ...us display CHECK LOOP indicates a fault in the external loop i e supply fault or open circuit Note The dwell time at each step is approximately 10 seconds Press STOP F1 when running to stop at any point Press RUN F1 to resume SELECTIONNER PROGRAMME PAS mA LINEAIRE RAC CARR RAC CARR VANNES LINEAIRE 4 20 0 20 4 20 0 20 4 20 OUTPUT SELECTIONNER SORTIE RAMPE mA VALEUR mA SELECT SORTIE INT PRESSION EXT...

Page 37: ...or max to min is approximately 60 seconds Press STOP F1 when running to stop at any point Press CONTINUE F1 to resume from point of pause or RESET F2 to return to start point ENTRER VALEUR ENTRER VALEUR bar DEBUT DEBUT SORTIE FIN mA ARRET FCT CONFIG MODE ENREG RAPIDE bar DEBUT DEBUT SORTIE FIN mA ARRET FCT CONFIG MODE ENREG RAPIDE 24V OFF 24V OFF ENTRER VALEUR ENTRER VALEUR bar DEBUT DEBUT SORTIE ...

Page 38: ...ates a fault in the external loop i e supply fault or open circuit 24 Volt Press the OUTPUT key and select 24 VOLT from the Output menu The procedure is shown below Note The 24V selection is located on the second page of output functions Note To conserve battery power keep the 24V supply switched off when not in use even if the output is unloaded CHOISIR SORTIE REGLER NIVEAU SELECT SORTIE PRESSION...

Page 39: ...ar Task To clear a user defined task select TASK and proceed as follows FONCTIONS UTILISATEUR CONFIG FONCTIONS LIBRE LIBRE LIBRE LIBRE LIBRE TASK ENTRER NOM FONCTION SELECTIONNER UTILISATEUR FONCTIONS LIBRE LIBRE LIBRE LIBRE CO2INLET SAUVE GARDER NOUV FONCT bar V FCT CO2INLET MODE ENREG RAPIDE UTILISATEUR libre libre CO2INLET EFFACER FONCTION NOUVELLE FONCTION SAUV EXIT 24V OFF SAUVEGARDER NOUV SE...

Page 40: ...cyclic buffer When all 20 have been used store operations overwrite existing locations starting at Location 1 Recalling Stored Data Screen Snapshots To recall a previously stored display press the RECALL key This recalls the last display saved Press the left or right cursor keys to recall the previous or next locations respectively To exit RECALL press the EXIT key ENTRER TEXTE STORE V bar FCT CON...

Page 41: ... reverts to displayed parameters showing set up file as shown below Use a combination of STORE and LOG NOW F1 to log events as follows ENTER VALUE STORE LOGFILE2 PRESSURE INT bar VOLTAGE V CHANGE VALUE DATA LOGGING FILENAME DATE TIME TRIGGER PERIOD POINTS 21 02 99 12 29 00 05 10 PERIODIC CHANGE VALUE DATA LOGGING FILENAME DATE TIME TRIGGER PERIOD POINTS 21 02 99 12 29 00 05 10 PERIODIC START START...

Page 42: ... TEST5 TEST2 EFFACER RECALL MEMOIRE UTILISEE FICHIER 1 de 9 DATE 04 11 99 HEURE 10 58 SOMMAIRE FICH TEXTE GRAPHES NOM FICH TEST5 DATE HEURE MODE FORMAT 06 11 99 15 58 MANUEL 886 bytes NOM FICH TEST5 DATE HEURE MODE FORMAT 06 11 99 15 58 MANUEL 886 bytes SELECTIONNER FICHIER SOMMAIRE FICH REVOIR DONNEES TRANSMETTRE FICHIER NOM FICH TEST5 DATE HEURE MODE FORMAT 06 11 99 15 58 MANUEL 886 bytes SOMMAI...

Page 43: ...of a typical uploaded data log file Delete Data Log and Procedure Files To delete a Data Log file or a procedure file DPI 615 only proceed as follows Alternatively to delete all logged files simultaneously select ERASE ALL FILES F2 at the erase screen G3459 FEEDPRESS11 TEST1 TEST5 TEST2 EFFACER RECALL MEMOIRE UTILISEE FICHIER 1 de 9 DATE 04 11 99 HEURE 10 58 SOMMAIRE FICH TEXTE GRAPHES NOM FICH TE...

Page 44: ...as follows Connect the instrument s RS232 port to a free COM port on a PC Ensure that the COMMS parameters of the PC match those of the instrument refer to page 39 Ensure that the instrument is not already running a procedure If it is quit the procedure Download the procedure Procedures are stored in the Data Log directory The following sequence shows a typical download sequence that starts with t...

Page 45: ...T file that is overwritten each time the procedure on this device is run When recalling the results of a procedure the choice of AS FOUND or AS LEFT is provided refer to page 36 G3459 FEEDPRESS11 TEST1 TEST5 TEST2 ERASE RECALL MEMORY USED FILE 1 of 9 DATE 04 11 99 TIME 10 18 RUN PROCEDURE REVIEW LOGGED FILE DEVICE UNDER TEST I P LOW I P HIGH O P LOW O P HIGH 0 BAR 20 BAR 0 VOLTS 10 VOLTS SELECT FI...

Page 46: ...om the directory and proceed as follows from the File Summary menu Select AUTO STEP F1 to automatically review each screen at 1 second intervals or use the left or right cursor keys to manually review To transmit the selected logged data via the RS232 interface connect the instrument to a free port on an external PC ensure that the instrument s RS232 parameters match those of the PC To display log...

Page 47: ...ation Routines Refer to page 43 for Calibration details Date and Time Real Time Clock Backlight Management On Off and Timed Store Mode Select STORE MODE from the Set up menu and select required mode as follows Contrast Select CONTRAST from the Set up menu and proceed as follows MODE ENREG AUCUN ENREG RAPIDE ENREG DONNEES SETUP CONFIGURATION PARAMETRAGES MODE ENREG CONTRASTE NIVEAU PILES DATE HEURE...

Page 48: ...ONNER OPTION SELECTIONNER OPTION SETUP CONFIGURATION PARAMETRAGES MODE ENREG CONTRASTE NIVEAU PILES DATE HEURE RETROECLAIRAG CHOIX UNITES USUELLES ENLEVER mbar inHg kg cm2 2 kg m mmH O 2 cmH O 2 mH O 2 torr atm psi Pa hPa kPa mPa mmHg cmHg mHg bar SELECTIONNER mbar inHg kg cm2 2 kg m mmH O 2 cmH O 2 mH O 2 torr atm psi Pa hPa kPa mPa mmHg cmHg mHg bar inH2O lb ft2 4 inH2O20 inH2O60 ftH O 2 4 ftH O...

Page 49: ...ired from the SETTINGS menu and proceed as follows RS232 Select RS232 from the SETTINGS Menu and proceed as follows Note Communications default settings are shown above SELECTIONNER OPTION LANGAGE ANGLAIS FRANCAIS ALLEMAND ITALIEN PORTUGAIS ESPAGNOL Using Set up ...

Page 50: ...OD SELECT VALUE POWERDOWN POWERDOWN POWERDOWN CHANGE VALUE TIMEOUT MODE OFF TIMEOUT 10 Seconds INSTRUMENT WILL TURN OFF AFTER TIMEOUT PERIOD OF INACTIVITY ONLY VALID IN TIMER MODE OF OPERATION INSTRUMENT WILL TURN OFF AFTER TIMEOUT PERIOD OF INACTIVITY ONLY VALID IN TIMER MODE OF OPERATION INSTRUMENT WILL TURN OFF AFTER TIMEOUT PERIOD OF INACTIVITY ONLY VALID IN TIMER MODE OF OPERATION INSTRUMENT ...

Page 51: ...he cursor keys change the time as shown below The up and down keys change the numerical value of the selected digit indicated by the underline cursor and the left and right keys select the required digit position SELECT OPTION CHANGE FORMAT SETUP SETUP SETTINGS STORE MODE CONTRAST DRY CELL LEVEL DATE TIME CALIBRATION CHANGE DATE FORMAT FORMAT DATE TIME DD MM YY 07 08 99 06 20 27 SELECT OPTION SET ...

Page 52: ...GER VALEUR OFF DUREE 10 Seconds CHANGER VALEUR CHRONO DUREE 10 Seconds CHANGER VALEUR DUREE 10 Seconds SELECTIONNER VALEUR CHANGER VALEUR DUREE 30 DUREE 30 SAUVER MODIFICATION OUI NON RETROECLAIRAG RETROECLAIRAG RETROECLAIRAG RETROECLAIRAG MODE OPERATOIRE MODE OPERATOIRE MODE OPERATOIRE MODE OPERATOIRE MODE OPERATOIRE CHRONO CHRONO CHRONO RETRO ECLAIRAGE SERACOUPE SI DEPASSEMENT RETRO ECLAIRAGE SE...

Page 53: ...increasing in 20 steps to 100 full scale and then decreasing in 20 steps to 0 Note any deviations between the instrument and the pressure standard and consider traceability accuracy to a National Standard If after a calibration check the results exceed the tolerance in the specification or other suitable performance standard carry out a calibration adjustment Calibration Adjustment If the instrume...

Page 54: ...lliammeter 55mA input 150 ppm 4 digit 100 ppm 1nA Digital milliammeter 24mA output 150 ppm 4 digit 160 ppm 1nA Precision thermometer ambient temperature 0 2 C 0 1 C 1 digit Deadweight tester pressure internal external Class A deadweight 0 025 Nominal applied value as a of full scale Permissible deviation PC HC and Indicator Versions LP Versions and external LPE 9400 sensors 0 10 for absolute range...

Page 55: ...ect CHANGE PIN from the calibration menu and proceed as follows Note To set and verify a new PIN the new PIN code must be entered twice If the second code entered differs from the first the new PIN will not be set Calibrate Internal Ranges Select the INT RANGES from the menu as shown above and follow the calibration procedure on the display SELECT OPTION CALIBRATION EXT SENSORS CHANGE PIN INT RANG...

Page 56: ...elect INT RANGES from the CALIBRATION menu and then PRESSURE INT 4 Apply zero pressure and store the zero point 5 Close the vent valve apply full scale pressure and store the full scale point 6 Press the ENTER key to accept the calibration Press the EXIT key four times to quit CALIBRATION and SETUP modes 7 Check calibration by applying test pressures in Table 1 page 44 VOLTAGE IN Calibration Termi...

Page 57: ...t 5V range for calibration 3 Link the voltage input terminals with a short lead and enter the zero point 4 Remove the shorting link from the voltmeter terminals connect the Vin terminals of the instrument to a variable voltage source and connect a digital voltmeter across the source SELECTIONNER OPTION CAL SELECTIONNER OPTION CAL SELECT GAMME 50 VOLTS 5 VOLTS CALIBRATION TENSION ENTR COURANT SORT ...

Page 58: ...cept the calibration Press the EXIT key once to return to the calibration menu or four times to quit the CALIBRATION and SETUP modes 7 Verify the instrument calibration by applying the test voltages given in Table 2 page 50 to the voltmeter after both voltage ranges have been calibrated 8 Disconnect the calibration test equipment Calibration ...

Page 59: ...and select INT RANGES from the CALIBRATION menu as shown on Page 45 2 Select 50V range for calibration 3 Link the voltage input terminals with a short lead and enter the zero point 4 Remove the shorting link from the voltmeter terminals connect the Vin terminals of the instrument to a variable voltage source and connect a digital voltmeter across the source Calibration ...

Page 60: ...dg 0 004 FS 40 0 05 rdg 0 004 FS 4 0 05 rdg 0 004 FS 30 0 05 rdg 0 004 FS 3 0 05 rdg 0 004 FS 20 0 05 rdg 0 004 FS 2 0 05 rdg 0 004 FS 10 0 05 rdg 0 004 FS 1 0 05 rdg 0 004 FS 0 0 05 rdg 0 004 FS 0 0 05 rdg 0 004 FS 10 0 05 rdg 0 004 FS 1 0 05 rdg 0 004 FS 20 0 05 rdg 0 004 FS 2 0 05 rdg 0 004 FS 30 0 05 rdg 0 004 FS 3 0 05 rdg 0 004 FS 40 0 05 rdg 0 004 FS 4 0 05 rdg 0 004 FS 50 0 05 rdg 0 004 FS...

Page 61: ...IBRATION mode and select INT RANGES from the CALIBRATION menu as shown on Page 45 2 Select CURRENT IN range for calibration 3 Open circuit the mA in terminals and enter the zero point 4 Connect the mA in terminals of the instrument to a variable current source and connect a digital milliammeter in series with the supply MILLIAMPEREMETRE Calibration ...

Page 62: ...e 3 to the milliammeter 8 Disconnect the calibration test equipment Table 3 Electrical Current Input Calibration Tolerances Current Calibration 55mA Range Verification Tolerances Applied Current mA Permissible Deviation 55 0 05 rdg 0 004 FS 45 0 05 rdg 0 004 FS 35 0 05 rdg 0 004 FS 25 0 05 rdg 0 004 FS 15 0 05 rdg 0 004 FS 5 0 05 rdg 0 004 FS 0 0 05 rdg 0 004 FS 5 0 05 rdg 0 004 FS 15 0 05 rdg 0 0...

Page 63: ...ent on enter CALIBRATION mode and select INT RANGES from the CALIBRATION MENU as shown on page 45 2 Select CURRENT OUT range for calibration 3 Connect a digital milliammeter to the instrument as shown below Note On standard instruments during a current out calibration routine the 24V dc output is automatically turned on mA Calibration ...

Page 64: ...ration Press the EXIT key four times to quit the CALIBRATION and SETUP modes 7 Verify the instrument s output current calibration by setting up the loop test currents as shown in Table 4 and checking the set values against the milliammeter standard 8 Press the OUTPUT key select 24 VOLT and turn the 24V supply to ON Proceed as follows Measure 90 FS output Press ENTER key when applied value is stabl...

Page 65: ... Table 4 Electrical Current Output Calibration Tolerances 11 Disconnect the calibration test equipment Current Output Calibration 24mA Range Verification Tolerances Applied Current mA Permissible Deviation 0 0 05 rdg 0 01 FS 5 0 05 rdg 0 01 FS 10 0 05 rdg 0 01 FS 15 0 05 rdg 0 01 FS 20 0 05 rdg 0 01 FS 24 0 05 rdg 0 01 FS 20 0 05 rdg 0 01 FS 15 0 05 rdg 0 01 FS 10 0 05 rdg 0 01 FS 5 0 05 rdg 0 01 ...

Page 66: ...elow Example shown for a measured ambient temperature of 21 5 Celsius Note Only one temperature point is required 4 Press the ENTER key to accept the calibration Press the EXIT key once to return to the calibration menu or four times to quit the CALIBRATION and SETUP modes CHANGER VALEUR DEMARRER Entrer val appliquee CALIBRE TEMP AIR 10 à 40 C CHANGER VALEUR Entrer val appliquee CHANGER VALEUR Eta...

Page 67: ...lect the transducer to be calibrated from the transducer menu using the cursor keys and press ENTER If the sensor to be calibrated is not in the directory or no sensors are listed in the directory press the F1 key ADD NEW SENSOR This will place the sensor in the directory allowing it to then be selected 5 Connect the pressure standard to the inlet of the external transducer apply the zero point pr...

Page 68: ...dd External Sensor To add an external sensor to the directory of external sensors proceed as follows Connect the required external transducer to the EXT TRANSDUCER socket located on the rear of the instrument Digitally compensated transducers will be downloaded into the directory as soon as the F1 key is operated Data for other types can be edited by selecting EDIT F2 If the data cannot be edited ...

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Page 71: ... steel copper nylon and fluorocarbon rubber Viton The hydraulic fluid can be either demineralized water or one of the hydraulic fluids listed below Caution Only use the recommended hydraulic fluids DO NOT mix hydraulic fluids Table A1 Recommended Hydraulic Fluids ISO 3448 Viscosity grade Approx SAE Viscosity Classification Shell Esso Exxon Mobil VG10 5W Tellus R10 Nuto H10 Velocite No 6 VG15 Tellu...

Page 72: ...ent connected to this instrument is contaminated Connect only clean equipment to the instrument To avoid any contamination an external filter is recommended Preparation for Use Figure A1 Use an appropriate seal and connect the bleed hose assembly 3 to the priming port Make sure that the screw press 5 is wound fully in clockwise Make sure that the isolation valve 1 is open fully counter clockwise U...

Page 73: ...are for use as detailed on page 62 2 Fill a suitable container with clean hydraulic fluid and place the bleed hose assembly 1 connected to the priming port into the fluid 3 Open the UUT bleed valve 5 and if possible fit a hose to the bleed point and locate the hose end in a container of the same hydraulic fluid 4 Use the priming pump 2 to pump hydraulic fluid into the instrument and the connected ...

Page 74: ...ture that affects the pressure Allow sufficient time for this pressure reading to stabilize before recording or logging a reading 3 After testing reduce the pressure in the system to zero by turning the screw press counter clockwise Before disconnecting the UUT open the isolation valve 4 Remove the connection to the UUT and fit a blanking plug into the instrument s pressure port Clean any spilt fl...

Page 75: ...system until clean hydraulic fluid free of air bubbles emerges into the container at the output port Discard the contaminated fluid expelled during this process c Remove the bleed hose assembly 1 located to the output port and to prevent the ingress of any contaminant fit a blanking plug in its place d Close the isolation valve 4 and remove the bleed hose assembly 1 from the priming inlet e Clean ...

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Page 79: ...scale positive or negative test pressure If this over pressure remains for more than approximately 1 second a valve within the calibrator opens directly connecting the positive and negative pressure ports together to release the excess pressure When the pressure decreases to within the operational limits the valve automatically closes to allow normal operation to restart This section should be rea...

Page 80: ...d fully in Ensure that the vent valve is open fully counter clockwise Connect the device or system under test to both the reference and the pressure port Connect the ribbed arm of the double tubing to the high pressure input of the device under test Note To minimize temperature effects always use double tubing separating the arms of the tubing only by the minimum amount necessary to make the press...

Page 81: ...71 K415 Issue No 1 C Closed O Open Figure B2 Test Connections Low Pressure Calibrator Versions ...

Page 82: ...or the connected system to vent very important when connected to larger system volumes 0 25 litres 15 cubic inches Preparation for Use with Larger Volume Systems Set up the calibrator to record the test data using either Data log or Snapshot facilities refer to pages 30 or 31 If required and for DPI 615 calibrators only switch on Cal Mode refer to pages 11 34 and 35 Fit the appropriate pressure fi...

Page 83: ...73 K415 Issue No 1 1 To device system under test C Closed 2 Tee piece inserted in positive output line O Open Figure B3 Hand pump Connections 1 2 Low Pressure Calibrator Versions ...

Page 84: ...ume adjuster as a fine adjustment Allow a short period for the pressure to stabilize before fine trimming Note The larger the external volume the less effect the volume adjuster will have on the output pressure Record the test result using either data log or snapshot facility as required Use the pump and volume adjuster to set up any additional test pressures required The recommended method starts...

Page 85: ...ected from BASIC mode Select CALIBRATION from the SETTINGS menu and enter the calibration PIN number refer to page 45 for PIN number details Select PRESSURE INT from the CALIBRATION menu refer to page 46 Apply negative full scale pressure to the instrument Store the negative full scale point Apply negative half full scale pressure to the instrument and store the negative half full scale point Entr...

Page 86: ...point zero Entrer val appliquee Appliquer 50 valeur ve App sur ENTER quand la la valeur est stable CALIBRE PRESSION INT GAMME 2 5000 mbar L CALIBRE PRESSION INT GAMME 2 5000 mbar L CALIBRE PRESSION INT GAMME 2 5000 mbar L NON OUI CHANGER VALEUR Valider 50 point ve REGLER VALEUR Entrer val appliquee Appliquer PE nominale App sur ENTER quand la la valeur est stable CALIBRE PRESSION INT GAMME 2 5000 ...

Page 87: ...77 K415 Issue No 1 Appendix 1 DATA LOG FILE EXAMPLE ...

Page 88: ...K415 Issue No 1 78 This page intentionally blank ...

Page 89: ...pan 05 11 1999 16 05 00 17 766 17 106 0 51 span 05 11 1999 16 06 07 17 812 17 105 0 80 span 05 11 1999 16 07 49 18 532 17 965 1 00 span 05 11 1999 16 16 35 20 007 20 212 1 02 span 05 11 1999 16 18 23 The Record Type number contained in the header is a 16 bit field with the individual bits representing result formats as detailed below Record Type 1 P Display Record Type 2 Switch Test Record Type 4 ...

Page 90: ... 77 span PASS 05 11 1999 16 05 00 17 766 17 106 0 51 span PASS 05 11 1999 16 06 07 17 812 17 105 0 80 span PASS 05 11 1999 16 07 49 18 532 17 965 1 00 span PASS 05 11 1999 16 16 35 20 007 20 212 1 02 span FAIL 05 11 1999 16 18 23 The Record Type number contained in the header is a 16 bit field with the individual bits representing result formats as detailed below Record Type 1 P Display Record Typ...

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