GE AF-650 GP Series Design And Installation Manual Download Page 16

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Figure 1.7 Inverter Cabinet, Unit Sizes 62 and 64

(Unit Sizes 61 and 63 are similar with two inverter modules)

External Temperature Monitoring

Motor

AUX Relay

AUX Fan

Fan Fuses. See

13.3 Fuse Specifications

for part numbers

100

101 102 103

SMPS

Fuses.

See

13.3 Fuse Specifications

for part numbers

Table 1.6

Introduction

AF-650 GP

Design and Installation Guide

DET-767A

1-7

Summary of Contents for AF-650 GP Series

Page 1: ... in connection with installation operation or maintenance Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s purposes the matter should be referred to the GE company AF 650 GP is a trademark of the General Electric Company GE 41 Woodford Avenue Plainville CT 06062 www geelectrical com drives 130R0415 MG35M122 DET 767A GE...

Page 2: ...ectrical hazards disconnect AC line power any permanent magnet type motors and any remote DC link power supplies including battery backups UPS and DC link connections to other adjustable frequency drives Wait for the capacitors to fully discharge before performing any service or repair work The wait time required is listed in the Discharge Time table Failure to wait for the specified period of tim...

Page 3: ...Safety AF 650 GPTM Design and Installation Guide DET 767A ...

Page 4: ...om Covers 3 5 2 4 3 Outside Installation NEMA 3R Kit of Industrial Enclosures 3 5 2 4 4 Installation of IP00 to IP20 Kits 3 5 2 4 5 Installation of cable clamp bracket in open chassis drives 3 5 2 4 6 Installation on Pedestal 3 5 2 4 7 Installation of Line Power Shield for Adjustable Frequency Drives 3 6 2 4 8 USB Extension Kit 3 6 2 4 9 Installation of 4x or 5x Load Share Option 3 6 2 5 Electrica...

Page 5: ... 2 4 1 3 Display 5 2 4 1 4 Navigation Keys 5 3 4 1 5 Operation Keys 5 3 4 2 Back Up and Copying Parameter Settings 5 3 4 2 1 Uploading Data to the Keypad 5 4 4 2 2 Downloading Data from the Keypad 5 4 4 3 Restoring Default Settings 5 4 4 3 1 Recommended Initialization 5 4 4 3 2 Manual Initialization 5 4 5 About Programming 6 1 5 1 Introduction 6 1 5 2 Programming Example 6 1 5 3 Control Terminal P...

Page 6: ...ning PID speed control 7 16 6 5 2 Process PID Control 7 17 6 5 2 1 Example of Process PID Control 7 18 6 5 2 2 Ziegler Nichols Tuning Method 7 18 6 6 Brake Functions 7 22 6 6 1 Mechanical Holding Brake 7 22 6 6 2 Dynamic Braking 7 22 6 6 2 1 Selection of Brake Resistor 7 22 6 6 2 2 Brake Resistor Cabling 7 24 6 6 2 3 Overvoltage Control 7 24 6 6 3 Mechanical Brake Control 7 24 6 6 4 Hoist Mechanic...

Page 7: ...dbus RTU Message Framing Structure 10 1 9 2 3 Modbus RTU Message Structure 10 2 9 2 3 1 Start Stop Field 10 2 9 2 3 2 Address Field 10 2 9 2 3 3 Function Field 10 2 9 2 3 4 Data Field 10 3 9 2 3 5 CRC Check Field 10 3 9 2 4 Register Addressing 10 3 9 2 5 How to Access Parameters 10 6 9 2 5 1 Parameter Handling 10 6 9 2 5 2 Storage of Data 10 6 9 2 5 3 IND 10 6 9 2 5 4 Text Blocks 10 6 9 2 5 5 Conv...

Page 8: ... Dimensions Unit Size 1x 14 3 13 1 3 Dimensions Unit Size 2x 14 5 13 1 4 Dimensions Unit Size 3x 14 7 13 1 5 Dimensions Unit Size 4x 14 9 13 1 6 Dimensions Unit Size 5x 14 11 13 1 7 Dimensions Unit Size 6x 14 12 13 2 General Technical Data 14 14 13 3 Fuse Specifications 14 19 13 3 2 Recommendations 14 19 13 3 3 CE Compliance 14 19 13 3 4 Fuse Tables 14 20 15 Index 15 1 Contents AF 650 GPTM Design ...

Page 9: ...Contents AF 650 GPTM Design and Installation Guide DET 767A ...

Page 10: ...rake 81 82 and load sharing 88 89 terminals 5 Analog switches A53 A54 14 Line power input terminals 91 L1 92 L2 93 L3 6 Cable strain relief PE ground 15 USB connector 7 Decoupling plate 16 Serial bus terminal switch 8 Grounding clamp PE 17 Digital I O and 24 V power supply 9 Shielded cable grounding clamp and strain relief 18 Control cable cover plate Table 1 1 Introduction AF 650 GPTM Design and ...

Page 11: ...E 5 Analog I O connector 15 Cable strain relief PE ground 6 Cable strain relief PE ground 16 Brake terminal 81 82 7 USB connector 17 Load sharing terminal DC bus 88 89 8 Serial bus terminal switch 18 Motor output terminals 96 U 97 V 98 W 9 Analog switches A53 A54 19 Line power input terminals 91 L1 92 L2 93 L3 10 Relay 1 01 02 03 Table 1 2 Introduction AF 650 GPTM Design and Installation Guide 1 2...

Page 12: ... Power card and mounting plate 12 Capacitor bank 4 Inrush card 13 Balance High frequency card 5 Inrush card mounting bracket 14 Motor output terminals 6 Top fan IP20 only 15 Line power input terminals 7 DC inductor 16 Gate drive card 8 SCR Diode modules 17 optional RFI filter 9 IGBT modules Table 1 3 Introduction AF 650 GPTM Design and Installation Guide DET 767A 1 3 1 1 ...

Page 13: ...e 13 3 Fuse Specifications for part number 106 104 105 7 AUX Fan 3 Line 100 101 102 103 R S T L1 L2 L1 L2 91 92 93 8 Fan Fuse see 13 3 Fuse Specifications for part number L1 L2 L3 9 Mains ground 4 Load sharing 10 Motor DC DC U V W 88 89 96 97 98 T1 T2 T3 Table 1 4 Introduction AF 650 GPTM Design and Installation Guide 1 4 DET 767A 1 1 ...

Page 14: ...Figure 1 5 Position of Ground Terminals IP21 NEMA Type 1 and IP54 NEMA Type 12 Introduction AF 650 GPTM Design and Installation Guide DET 767A 1 5 1 1 ...

Page 15: ... Motor Starters 7 SMPS Fuse See 13 3 Fuse Specifications for part numbers 3 30 A Fuse Protected Power Terminals 8 Manual Motor Controller fuses 3 or 6 pieces See 13 3 Fuse Specifications for part numbers 4 Line 9 Line Fuses unit sizes 61 and 62 3 pieces See 13 3 Fuse Specifications for part numbers R S T 10 30 Amp Fuse Protected Power fuses L1 L2 L3 Table 1 5 Introduction AF 650 GPTM Design and In...

Page 16: ...Temperature Monitoring 6 Motor 2 AUX Relay U V W 01 02 03 96 97 98 04 05 06 T1 T2 T3 4 AUX Fan 8 Fan Fuses See 13 3 Fuse Specifications for part numbers 100 101 102 103 9 SMPS Fuses See 13 3 Fuse Specifications for part numbers L1 L2 L1 L2 Table 1 6 Introduction AF 650 GPTM Design and Installation Guide DET 767A 1 7 1 1 ...

Page 17: ...esponse to system feedback such as position sensors on a conveyor belt The adjustable frequency drive can also regulate the motor by responding to remote commands from external controllers In addition the adjustable frequency drive monitors the system and motor status issues warnings or alarms for fault conditions starts and stops the motor optimizes energy efficiency and offers many more control ...

Page 18: ...ent are monitored to provide efficient operation and control User interface and external commands are monitored and performed Status output and control can be provided Table 1 7 Adjustable Frequency Drive Internal Components Introduction AF 650 GPTM Design and Installation Guide DET 767A 1 9 1 1 ...

Page 19: ...Introduction AF 650 GPTM Design and Installation Guide 1 10 DET 767A 1 1 ...

Page 20: ...e to what was ordered to verify the proper equipment Ensure each of the following are rated for the same voltage Line power Adjustable frequency drive Motor Ensure that the adjustable frequency drive output current rating is equal to or greater than motor full load current for peak motor performance Motor size and adjustable frequency drive power must match for proper overload protection If adjust...

Page 21: ...enerated from other components installed inside the enclosure The total required air flow must be calculated so that the appropriate fans can be selected Some enclosure manufacturers offer software for performing the calculations i e Rittal Therm software If the drive is the only heat generating component in the enclosure the minimum airflow required at an ambient temperature of 113 F 45 C for the...

Page 22: ... the unit to determine a safe lifting method Ensure that the lifting device is suitable for the task If necessary plan for a hoist crane or forklift with the appropriate rating to move the unit For lifting use hoist rings on the unit when provided Figure 2 6 Recommended Lifting Method 4X and 5X Unit Sizes WARNING The lifting bar must be able to handle the weight of the adjustable frequency drive S...

Page 23: ...description is for the installation of the top section only of the backchannel cooling kits available for unit sizes 43 44 and 52 In addition to the enclosure an 8 in 200 mm vented pedestal is required The minimum enclosure depth is 19 7 in 500 mm 23 6 in 600 mm for unit size 52 and the minimum enclosure width is 23 6 in 600 mm 31 5 in 800 mm for unit size 52 The maximum depth and width are as req...

Page 24: ...osures The kits are available for the unit sizes 43 44 and 52 These kits are designed and tested to be used with IP00 Chassis drives in welded box construction enclosures with an environmental rating of NEMA 3R or NEMA 4 The NEMA 3R enclosure is a dust tight rain tight ice resistant outdoor enclosure The NEMA 4 enclosure is a dust tight and water tight enclosure This kit has been tested and compli...

Page 25: ... These shields satisfy VBG 4 requirements NOTE For further information please consult GE 2 4 8 USB Extension Kit A USB extension cable can be installed into the door of unit size 6x adjustable frequency drives Ordering information Unit size 1x through 5x OPCUSB Unit size 6x OPCUSB6X 2 4 9 Installation of 4x or 5x Load Share Option The load share option can be installed on unit sizes 41 42 43 44 51...

Page 26: ...on wiring After power has been applied checking input and motor power programming control terminals for their intended functions Figure 2 12 Basic Wiring Schematic Drawing A Analog D Digital Terminal 37 is used for Safe Stop For Safe Stop installation instructions refer to the Design Guide The brake chopper factory option must be ordered to use dynamic braking resistors This is available when orde...

Page 27: ...ides Class 20 motor protection See 10 Warnings and Alarms for details on the trip function Because the motor wiring carries high frequency current it is important that wiring for line power motor power and control is run separately Use metallic conduit or separated shielded wire Failure to isolate power motor and control wiring could result in less than optimum equipment performance All adjustable...

Page 28: ...at least 0 0155 in2 10 mm2 Two separate ground wires both complying with the dimensioning rules See EN 60364 5 54 543 7 for further information Using RCDs Where residual current devices RCDs also known as ground leakage circuit breakers GLCBs are used comply with the following Use RCDs of type B only which are capable of detecting AC and DC currents Use RCDs with an inrush delay to prevent faults ...

Page 29: ...d with an isolated input source as well as with ground reference power lines When supplied from an isolated line power source IT line power or floating delta or TT TN S line power with a grounded leg grounded delta set SP 50 RFI Filter to 0 Off When off the internal RFI filter capacitors between the chassis and the intermediate circuit are isolated to avoid damage to the intermediate circuit and t...

Page 30: ...for use with the DCT 10 Also provided are two Form C relay outputs that are in various locations depending upon the adjustable frequency drive configuration and size Some options available for ordering with the unit may provide additional terminals See the manual provided with the equipment option See 13 2 General Technical Data for terminal ratings details Terminal description Terminal Parameter ...

Page 31: ...requency drive for ease of installation as shown in Figure 2 18 1 Open the contact by inserting a small screwdriver into the slot above or below the contact as shown in Figure 2 20 2 Insert the bared control wire into the contact 3 Remove the screwdriver to fasten the control wire into the contact 4 Ensure the contact is firmly established and not loose Loose control wiring can be the source of eq...

Page 32: ...inal is programmed for the correct function See 4 User Interface for details on accessing parameters and 5 About Programming for details on programming The default terminal programming is intended to initiate adjustable frequency drive functioning in a typical operational mode 2 5 5 6 Terminal 53 and 54 Switches Analog input terminals 53 and 54 can select either voltage 10 to 10 V or current 0 4 2...

Page 33: ...op function instead When automatic restart is used the requirements according to ISO 12100 2 paragraph 5 3 2 5 must be fulfilled Liability Conditions It is the responsibility of the user to ensure personnel installing and operating the Safe Stop function Read and understand the safety regulations concerning health and safety accident prevention Understand the generic and safety guidelines given in...

Page 34: ...software and RS 485 connection or in parameter group O Options Comms Selecting a specific communication protocol changes various default parameter settings to match that protocol s specifications along with making additional protocol specific parameters available Option cards which can be installed in the adjustable frequency drive are available to provide additional communication protocols See th...

Page 35: ...Installation AF 650 GPTM Design and Installation Guide 2 16 DET 767A 2 2 ...

Page 36: ...justable frequency drive disconnect switches for input power isolation 2 Verify that there is no voltage on input terminals L1 91 L2 92 and L3 93 phase to phase and phase to ground 3 Verify that there is no voltage on output terminals 96 U 97 V and 98 W phase to phase and phase to ground 4 Confirm continuity of the motor by measuring ohm values on U V 96 97 V W 97 98 and W U 98 96 5 Check for prop...

Page 37: ...ce is adequate to ensure proper airflow for cooling EMC considerations Check for proper installation regarding electromagnetic compatibility Environmental consider ations See equipment label for the maximum ambient operating temperature limits Humidity levels must be 5 95 non condensing Fusing and circuit breakers Check for proper fusing or circuit breakers Check that all fuses are inserted firmly...

Page 38: ...um motor speeds Enter data in accordance with the following procedure The recommended parameter settings are intended for startup and checkout purposes Application settings may vary See 4 User Interface for detailed instructions on entering data through the keypad Enter data with power ON but before operating the adjustable frequency drive 1 Press Quick Menu on the keypad 2 Use the navigation keys...

Page 39: ...irection arrow is counter clockwise 3 6 Local Control Test CAUTION MOTOR START Ensure that the motor system and any attached equipment are ready for start It is the responsibility of the user to ensure safe operation under any operational condition Failure to ensure that the motor system and any attached equipment are ready for start could result in personal injury or equipment damage NOTE The Han...

Page 40: ...user is completed CAUTION MOTOR START Ensure that the motor system and any attached equipment is ready for start It is the responsibility of the user to ensure safe operation under any condition Failure to do so could result in personal injury or equipment damage 1 Press Auto 2 Ensure that external control functions are properly wired to the adjustable frequency drive and all programming completed...

Page 41: ...Start Up and Functional Tes AF 650 GPTM Design and Installation Guide 3 6 DET 767A 3 3 ...

Page 42: ...ctions Manually reset the adjustable frequency drive after a fault when auto reset is inactive NOTE The display contrast can be adjusted by pressing Status and key 4 1 1 Keypad Layout The keypad is divided into four functional groups see Figure 4 1 Figure 4 1 keypad a Display area b Display menu keys for changing the display to show status options programming or error message history c Navigation ...

Page 43: ...Function Status Shows operational information In auto mode press to toggle between status readout displays Press repeatedly to scroll through each status display Press Status plus or to adjust the display brightness The symbol in the upper right corner of the display shows the direction of motor rotation and which set up is active This is not programmable Quick Menu Allows access to programming pa...

Page 44: ...ed Table 4 4 4 1 5 Operation Keys Operation keys are found at the bottom of the keypad Figure 4 5 Key Function Hand Starts the adjustable frequency drive in local control Use the navigation keys to control adjustable frequency drive speed An external stop signal by control input or serial communication overrides the local hand on Off Stops the motor but does not remove power to the adjustable freq...

Page 45: ...cy drive parameter settings back to default values is done by initialization of the adjustable frequency drive Initialization can be through H 03 Restore Factory Settings or manually Initialization using H 03 Restore Factory Settings does not change adjustable frequency drive data such as operating hours serial communication selections personal menu settings fault log alarm log and other monitorin...

Page 46: ...ation in open loop using the quick menu This procedure programs the adjustable frequency drive to receive a 0 10 V DC analog control signal on input terminal 53 The adjustable frequency drive will respond by providing 20 50 Hz output to the motor propor tional to the input signal 0 10 V DC 20 50 Hz Select the following parameters using the navigation keys to scroll to the titles and press OK after...

Page 47: ...erminal 53 Low Ref Feedb Value Set minimum speed reference on Terminal 53 at 20 Hz This tells the adjustable frequency drive that the minimum voltage received on Terminal 53 0 V equals 20 Hz output Figure 5 6 7 AN 15 Terminal 53 High Ref Feedb Value Set maximum speed reference on Terminal 53 at 50 Hz This tells the adjustable frequency drive that the maximum voltage received on Terminal 53 10 V eq...

Page 48: ...ammed Each terminal has specified functions it is capable of performing Parameters associated with the terminal enable the function See Table 2 4 for control terminal parameter number and default setting Default setting can change based on the selection in K 03 Regional Settings The following example shows accessing Terminal 18 to see the default setting 1 Press Main Menu twice scroll to and press...

Page 49: ... K 03 Regional Settings is set to 1 North America Note 3 This parameter is only visible when K 02 Motor Speed Unit is set to 0 RPM Note 4 This parameter is only visible when K 02 Motor Speed Unit is set to 1 Hz Note 5 The default value depends on the number of motor poles For a 4 poled motor the international default value is 1 500 RPM and for a 2 poled motor 3000 RPM The corresponding values for ...

Page 50: ... 03 Motor Current F 04 Base Frequency P 06 Base Speed F 01 Frequency Setting 1 F 02 Operation Method F 07 Accel Time 1 F 08 Decel Time 1 F 10 Electronic Overload F 15 Motor Speed High Limit Hz F 16 Motor Speed Low Limit Hz H 08 Reverse Lock P 04 Auto Tune Table 5 2 About Programming AF 650 GPTM Design and Installation Guide DET 767A 5 5 5 5 ...

Page 51: ... E 72 Pulse Output Max Freq 27 E 73 Terminal 29 Pulse Output Variable E 75 Pulse Output Max Freq 29 E 76 Terminal X30 6 Pulse Output Variable E 78 Pulse Output Max Freq X30 6 E 8 24 V Encoder Input E 80 Term 32 33 Pulses Per Revolution E 81 Term 32 33 Encoder Direction E 9 Bus Controlled E 90 Digital Relay Bus Control E 93 Pulse Out 27 Bus Control E 94 Pulse Out 27 Timeout Preset E 95 Pulse Out 29...

Page 52: ...ity O 34 Estimated cycle time O 35 Minimum Response Delay O 36 Max Response Delay O 37 Max Inter Char Delay O 4 Drive MC Port Set O 40 Telegram Selection O 41 Parameters for Signals O 42 PCD Write Configuration O 43 PCD Read Configuration O 5 Digital Bus O 50 Coasting Select O 51 Quick Stop Select O 52 DC Brake Select O 53 Start Select O 54 Reversing Select O 55 Setup Select O 56 Preset Reference ...

Page 53: ... Settings LC 00 Logic Controller Mode LC 01 Start Event LC 02 Stop Event LC 03 Reset Logic Controller LC 1 Comparators LC 10 Comparator Operand LC 11 Comparator Operator LC 12 Comparator Value LC 2 Timers LC 20 Logic Controller Timer LC 4 Logic Rules LC 40 Logic Rule Boolean 1 LC 41 Logic Rule Operator 1 LC 42 Logic Rule Boolean 2 LC 43 Logic Rule Operator 2 LC 44 Logic Rule Boolean 3 LC 5 States ...

Page 54: ...he keypad Additionally all adjustable frequency drive programming can be done off line and simply downloaded to the adjustable frequency drive Or the entire adjustable frequency drive profile can be loaded onto the PC for backup storage or analysis The USB connector or RS 485 terminal is available for connecting to the adjustable frequency drive For more details go to www geelectrical com drives A...

Page 55: ...About Programming AF 650 GPTM Design and Installation Guide 5 10 DET 767A 5 5 ...

Page 56: ...rminal 53 High Voltage 10 V AN 14 Terminal 53 Low Ref Feedb Value 0 RPM AN 15 Terminal 53 High Ref Feedb Value 1 500 RPM Default Value Notes comments Table 6 1 Analog Speed Reference Voltage Parameters Function Setting AN 12 Terminal 53 Low Current 4 mA AN 13 Terminal 53 High Current 20 mA AN 14 Terminal 53 Low Ref Feedb Value 0 RPM AN 15 Terminal 53 High Ref Feedb Value 1 500 RPM Default Value No...

Page 57: ...ersing E 05 Terminal 32 Digital Input 16 Preset ref bit 0 E 06 Terminal 33 Digital Input 17 Preset ref bit 1 C 05 Multi step Frequency 1 8 Preset ref 0 Preset ref 1 Preset ref 2 Preset ref 3 25 50 75 100 Default Value Notes comments Table 6 5 Start Stop with Reversing and Four Preset Speeds Parameters Function Setting E 02 Terminal 19 Digital Input 1 Reset Default Value Notes comments Table 6 6 Ex...

Page 58: ...al Input 19 Freeze Reference E 04 Terminal 29 Digital Input 21 Speed Up E 05 Terminal 32 Digital Input 22 Slow Default Value Notes comments Table 6 8 Speed Up Down Start 18 Freeze ref 27 Speed up 29 Speed down 32 Speed Reference 130BB840 10 Figure 6 3 Parameters Function Setting O 30 Protocol Modbus O 31 Address 1 O 32 Drive Port Baud Rate 9600 Default Value Notes comments Select protocol address ...

Page 59: ...Terminal 19 Digital Input 11 Start reversing F 24 Holding Time 0 2 F 25 Start Function 5 Advanced Vector Control FLUX Clockwise F 29 Start Current Im n B 20 Release Brake Current Application dependent B 21 Activate Brake Speed RPM Half of nominal slip of the motor Default Value Notes comments Table 6 11 Mechanical Brake Control Figure 6 4 In the upper right corner of the keypad two numbers are sho...

Page 60: ... input 54 Auto mode If you want different settings in hand and auto mode like different accel decel ramps speed limits etc you can now program them You just have to make sure you edit the correct setup Setup 1 is Hand mode and setup 2 is Auto mode Parameters Function Setting E 01 Terminal 18 Digital Input 8 Start E 03 Terminal 27 Digital Input 23 Setup select bit 0 Default Value Notes comments GE ...

Page 61: ...otor sensorless Speed closed loop PID control requires a speed feedback to an input Properly optimized speed closed loop control will have higher accuracy than speed open loop control Selects which input to use as speed PID feedback in PI 00 Speed PID Feedback Source Torque control The torque control function is used in applications where the torque on motor output shaft is controlling the applica...

Page 62: ...ructure in Advanced Vector Control Figure 6 5 Control Structure in Advanced Vector Control Open loop and Closed loop Configurations Application Setup Examples AF 650 GPTM Design and Installation Guide DET 767A 6 7 6 6 ...

Page 63: ...loop control of e g speed or pressure in the controlled application The Process PID parameters are located in parameter group PI 2 and PI 3 6 3 3 Control Structure in Flux Sensorless Figure 6 6 Control Structure in Flux Sensorless Open loop and Closed loop Configurations In the configuration shown H 41 Motor Control Principle is set to 2 Flux sensorless and H 40 Configuration Mode is set to 0 Spee...

Page 64: ...ed when the motor current and thus the torque is higher than the torque limits set in F 40 Torque Limiter Driving F 41 Torque Limiter Braking and F 43 Current Limit When the adjustable frequency drive is at the current limit during motor operation or regenerative operation the adjustable frequency drive will try to get below the preset torque limits as quickly as possible without losing control of...

Page 65: ...and Linked to Hand Auto Local Hand Off Linked to Hand Auto Local Auto Linked to Hand Auto Remote Auto Off Linked to Hand Auto Remote All keys Local Local All keys Remote Remote Table 6 13 Conditions for Local Remote Reference Activation H 40 Configuration Mode determines what kind of application control principle i e speed torque or process control is used when the remote reference is active H 45 ...

Page 66: ...he reference handling system for calculating the remote reference is shown in Figure 6 11 Figure 6 11 Remote Reference The scaling of analog references are described in parameter groups AN 1 and AN 2 and the scaling of digital pulse references are described in parameter group E 6 Reference limits and ranges are set in parameter group F 5 Application Setup Examples AF 650 GPTM Design and Installati...

Page 67: ...set References and Bus References Preset references are scaled according to the following rules When F 50 Reference Range 0 Min Max 0 reference equals 0 unit where unit can be any unit e g rpm m s bar etc 100 reference equals the Max abs F 53 Maximum Reference abs F 52 Minimum Reference When F 50 Reference Range 1 Max Max 0 reference equals 0 unit 100 reference equals Max Reference 100 reference e...

Page 68: ...4 Termina l 54 Low Ref Feedb Value AN 24 Terminal 54 Low Ref Feedb Value E 62 Term 29 Low Ref Feedb Value E 67 Term 33 Low Ref Feedb Value Minimum input value AN 10 Terminal 53 Low Voltage V AN 12 Terminal 53 Low Current mA AN 20 Termina l 54 Low Voltage V AN 22 Terminal 54 Low Current mA E 60 Term 29 Low Frequency Hz E 65 Term 33 Low Frequency Hz P2 Maximum input value Maximum reference value Max...

Page 69: ...nded in order to optimize motor control performance The two flux motor control principles are particularly dependant on proper tuning to yield their full potential Example of how to Program the Speed Control In this case speed PID control is used to maintain a constant motor speed regardless of the changing load on the motor The required motor speed is set via a potenti ometer connected to termina...

Page 70: ... revolution on from encoder PPR Encoder PPR PI 06 Speed PID Lowpass Filter Time 512 10 ms 1024 5 ms 2048 2 ms 4096 1 ms Table 6 16 The following must be programmed in order shown see explanation of settings in the Programming Guide In the list it is assumed that all other parameters and switches remain at their default setting Function Parameter Setting 1 Make sure the motor runs properly Do the f...

Page 71: ...ot necessary default 7 Tune the Speed Control PID parameters Use the tuning guidelines when relevant or tune manually PI 0 See the guidelines below 8 Finished Save the parameter setting to the keypad for safe keeping K 50 Keypad Copy 1 All to keypad Table 6 17 6 5 1 1 Tuning PID speed control The following tuning guidelines are relevant when using one of the Flux motor control principles in applic...

Page 72: ...where the Speed Control is active H 40 Configu ration Mode H 41 Motor Control Principle U f Advanced Vector Control Flux Sensorle ss Flux w enc feedb 3 Process N A Process Process Speed Process Speed Table 6 18 NOTE Process control PID will work under the default parameter setting but tuning the parameters is highly recommended to optimize the application control performance The two flux motor con...

Page 73: ...18 2 Temperature reference via potentiometer 23 95 F 5 35 C 0 10 V DC connected to terminal 53 3 Temperature feedback via transmitter 14 104 F 10 40 C 4 20 mA connected to terminal 54 Switch S202 set to ON current input 6 5 2 2 Ziegler Nichols Tuning Method NOTE The method described must not be used on applications that could be damaged by the oscillations created by marginally stable control sett...

Page 74: ...and from where the process PID should get an additional feedback signal If an additional feedback source is selected the two feedback signals will be added together before being used in process PID control PI 30 Process PID Normal Inverse Control Under 0 Normal operation the process control will respond with an increase of the motor speed if the feedback is getting lower than the reference In the ...

Page 75: ...ng that reference the feed forward factor can be used to achieve better dynamic performance of the process PID control E 64 Pulse Filter Time Constant 29 Pulse term 29 E 69 Pulse Filter Time Constant 33 Pulse term 33 AN 16 Terminal 53 Filter Time Constant Analog term 53 AN 26 Terminal 54 Filter Time Constant Analog term 54 If there are oscillations of the current voltage feedback signal these can ...

Page 76: ...t value is determined from a preset value array parameter set other reference sources to No Function F 51 F 52 F 53 C 05 140 F 60 C Unit shown on display 23ºF 5 C 95 F 35 C 0 35 Ref Par C 05 0 100 Par F 53 par F 52 24 5 C F 64 Preset Relative Reference to F 68 Relative Scaling Reference Resource 0 No Function 4 Adjust limits for the adjustable frequency drive Set ramp times to an appropriate value...

Page 77: ...s A holding brake is either controlled by a PLC or directly by a digital output from the adjustable frequency drive relay or solid state NOTE When the holding brake is included in a safety chain An adjustable frequency drive cannot safely control a mechanical brake A redundancy circuit for the brake control must be a part of the total installation 6 6 2 Dynamic Braking Dynamic Brake established by...

Page 78: ...ηDRIVE is typically at 0 98 For 200 V 480 V and 600 V adjustable frequency drives Rrec at 160 braking torque is written as 200V Rrec 107780 Pmotor Ω 480V Rrec 375300 Pmotor Ω 1 480V Rrec 428914 Pmotor Ω 2 600V Rrec 630137 Pmotor Ω 690V Rrec 832664 Pmotor Ω 1 For adjustable frequency drives 10 hp 7 5 kW shaft output 2 For adjustable frequency drives 11 75 kW shaft output NOTE If a brake resistor wi...

Page 79: ...ble to control an electro magnetic brake For controlling the brake a relay output relay1 or relay2 or a programmed digital output terminal 27 or 29 is required Normally this output must be closed for as long as the adjustable frequency drive is unable to hold the motor due to a load that is too large for example In E 24 Function Relay Array parameter E 20 Terminal 27 Digital Output or E 21 Termina...

Page 80: ...on The main difference compared to the regular mechanical brake control where a relay function monitoring the output current is used is that the hoist mechanical brake function has direct control over the brake relay This means that instead of setting a current for release of the brake the torque applied against the closed brake before release is defined Because the torque is defined directly the ...

Page 81: ...r a comparator operand becomes TRUE That will lead to an associated action as illustrated Events and actions are each numbered and linked together in pairs states This means that when event 0 is fulfilled attains the value TRUE action 0 is executed After this the conditions of event 1 will be evaluated and if evaluated TRUE action 1 will be executed and so on Only one event will be evaluated at an...

Page 82: ... Event 44 Reset key LC 10 Comparat or Operand 21 Warning no LC 11 Comparat or Operator 1 LC 12 Comparat or Value 90 LC 51 Logic Controller Event 22 Comparator 0 LC 52 Logic Controller Action 32 Set digital out A low E 24 Function Relay 80 Logic Control digital output A Default Value Notes comments If the limit in the feedback monitor is exceeded Warning 90 will be issued The LC monitors Warning 90...

Page 83: ...r to coast Static Overload in Advanced Vector Control Mode When the adjustable frequency drive is overloaded the torque limit in F 40 Torque Limiter Driving F 41 Torque Limiter Braking is reached the controls reduces the output frequency to reduce the load If the overload is excessive a current may occur that makes the adjustable frequency drive cut out after approx imately 5 10 s Operation within...

Page 84: ... the Safe Inverter to external safety devices providing a safe delay an installation for a safe Stop Category 1 can be obtained The Safe Stop function of AF 650 GP can be used for asynchronous synchronous motors and permanent magnet motors WARNING After installation of Safe Stop STO a commissioning test must be performed A passed commissioning test is mandatory after first installation and after e...

Page 85: ...or stopping the adjustable frequency drive in emergency stop situations In the normal operating mode when safe stop is not required use the adjustable frequency drives regular stop function instead When automatic restart is used the requirements according to ISO 12100 2 paragraph 5 3 2 5 must be fulfilled Liability Conditions It is the responsibility of the user to ensure personnel installing and ...

Page 86: ...an produce an alignment torque which maximally rotates the motor shaft by 180 p degrees p denotes the pole pair number This function is suitable for performing mechanical work on the adjustable frequency drive system or affected area of a machine only It does not provide electrical safety This function should not be used as a control for starting and or stopping the adjustable frequency drive Meet...

Page 87: ...l 27 After the safe delay time has expired on the external safety module the STO will be triggered and terminal 37 will be set low Ramp down will be performed as configured in the drive If drive is not stopped after the safe delay time the activation of STO will coast the adjustable frequency drive NOTE When using the SS1 function the brake ramp of the drive is not monitored with respect to safety...

Page 88: ...rtical axis suspended loads and an unwanted movement for example caused by gravity could cause a hazard the motor must not be operated without additional measures for fall protection For example mechanical brakes must be installed additionally In order to resume operation after Safe Stop is activated 24 V DC voltage must first be reapplied to terminal 37 text Safe Stop activated is still displayed...

Page 89: ...inal 37 The test step is passed if the motor remains in the coasted state and the mechanical brake if connected remains activated 1 4 Send Reset signal via bus digital I O or Reset key The test step is passed if the motor becomes operational again The commissioning test is passed if all four test steps 1 1 1 2 1 3 and 1 4 are passed Case 2 Automatic Restart of Safe Stop is wanted and allowed i e S...

Page 90: ...6 11 Certificates Figure 6 35 Application Setup Examples AF 650 GPTM Design and Installation Guide DET 767A 6 35 6 6 ...

Page 91: ...Application Setup Examples AF 650 GPTM Design and Installation Guide 6 36 DET 767A 6 6 ...

Page 92: ... enclosure as well as on the motor enclosure This is best done by using integrated shield clamps so as to avoid twisted shield ends pigtails These increase the shield impedance at higher frequencies which reduces the shield effect and increases the leakage current I4 If a shielded cable is used for network relay control cable signal interface and brake the shield must be mounted on the enclosure a...

Page 93: ...o be installed and commissioned by a professional Class A Group 1 C3 adjustable frequency drives installed in the second environment industrial with a supply voltage lower than 1000 V Class A Group 2 C4 Adjustable frequency drives installed in the second environment with a supply voltage equal to or above 1000 V or rated current equal to or above 400 A or intended for use in complex systems No lim...

Page 94: ...n 7 2 Immunity Requirements The immunity requirements for adjustable frequency drives depend on the environment where they are installed The requirements for the industrial environment are higher than the requirements for the home and office environment All GE adjustable frequency drives comply with the requirements for the industrial environment and consequently comply also with the lower require...

Page 95: ...1 10 VRMS External 24 V DC 2 kV CM 0 5 kV 2 Ω DM 1 kV 12 Ω CM 10 VRMS Enclosure 8 kV AD 6 kV CD 10 V m AD Air Discharge CD Contact Discharge CM Common mode DM Differential mode 1 Injection on cable shield Table 7 4 EMC Immunity Form 7 3 General Aspects of Harmonics Emission An adjustable frequency drive takes up a non sinusoidal current from the line power which increases the input current IRMS A ...

Page 96: ... to a supply with a short circuit power Ssc greater than or equal to that specified above Other power sizes can be connected to the public supply network by consultation with the distribution network operator Compliance with various system level guidelines The harmonic current data in the table are given in accordance with IEC EN61000 3 12 with reference to the Power Drive Systems product standard...

Page 97: ... The adjustable frequency drive constantly checks for critical levels of internal temperature load current high voltage on the intermediate circuit and low motor speeds As a response to a critical level the adjustable frequency drive can adjust the switching frequency and or change the switching pattern in order to ensure the performance of the adjustable frequency drive The capability to automati...

Page 98: ...creasing inversely proportional with the increase in speed This must be considered during the design phase to avoid overloading the motor 7 6 Motor Insulation For motor cable lengths than the maximum cable length listed in the General Specifications tables the following motor insulation ratings are recommended because the peak voltage can be up to twice the DC link voltage 2 8 times the AC line vo...

Page 99: ...e Make sure that the impedance from adjustable frequency drive to building ground is lower that the grounding impedance of the machine This can be difficult for pumps Make a direct ground connection between the motor and load motor 3 Lower the IGBT switching frequency 4 Modify the inverter waveform 60 AVM vs SFAVM 5 Install a shaft grounding system or use an isolating coupling 6 Apply conductive l...

Page 100: ...pressed Auto The adjustable frequency drive is controlled from the control terminals and or the serial communication Hand The navigation keys on the keypad control the adjustable frequency drive Stop commands reset reversing DC brake and other signals applied to the control terminals can override local control Table 8 1 Reference Site Remote The speed reference is given from external signals seria...

Page 101: ... Reference was chosen as a function for a digital input The corresponding terminal is active The adjustable frequency drive saves the actual reference Changing the reference is now only possible via terminal functions Speed Up and Slow Jog request A jog command has been given but until a run permissive signal is received via a digital input the motor is stopped Jogging The motor is running as prog...

Page 102: ...table frequency drive starts the motor with a start signal from a digital input or serial communi cation Start delay In F 24 Holding Time a delay starting time was set A start command is activated and the motor will start after the start delay time expires Start fwd rev Start forward and start reverse were selected as functions for two different digital inputs The motor starts in forward or revers...

Page 103: ...Status Messages AF 650 GPTM Design and Installation Guide 8 4 DET 767A 8 8 ...

Page 104: ...s is sufficient but keeping the greatest possible distance between the cables is generally recommended especially where cables run in parallel over long distances When crossing is unavoidable the RS 485 cable must cross motor and brake resistor cables at an angle of 90 9 2 Network Configuration 9 2 1 Adjustable Frequency Drive with Modbus RTU To enable Modbus RTU on the adjustable frequency drive ...

Page 105: ... This causes a timeout no response from the slave since the value in the final CRC field is not valid for the combined messages 9 2 3 2 Address Field The address field of a message frame contains 8 bits Valid slave device addresses are in the range of 0 247 decimal The individual slave devices are assigned addresses in the range of 1 247 0 is reserved for broadcast mode which all slaves recognize ...

Page 106: ...ve must use to take the action defined by the function code This can include items such as coil or register addresses the quantity of items to be handled and the count of actual data bytes in the field 9 2 3 5 CRC Check Field Messages include an error checking field operating based on a Cyclical Redundancy Check CRC method The CRC field checks the contents of the entire message It is applied regar...

Page 107: ...o coast stop 05 Quick stop No quick stop 06 Freeze freq No freeze freq 07 Ramp stop Start 08 No reset Reset 09 No jog Jog 10 Ramp 1 Ramp 2 11 Data not valid Data valid 12 Relay 1 off Relay 1 on 13 Relay 2 off Relay 2 on 14 Set up LSB 15 Set up MSB 16 No reversing Reversing Adjustable frequency drive control word drive profile Table 9 9 Coil 0 1 33 Control not ready Control ready 34 Adjustable freq...

Page 108: ...ers 300 through 399 04000 04990 400 parameter group parameters 400 through 499 49000 49990 4900 parameter group parameters 4900 through 4999 50000 Input data Adjustable frequency drive control word register CTW 50010 Input data Bus reference register REF 50200 Output data Adjustable frequency drive status word register STW 50210 Output data Adjustable frequency drive main actual value register MAV...

Page 109: ...oil 65 0 9 2 5 3 IND The array index is set in Holding Register 9 and used when accessing array parameters 9 2 5 4 Text Blocks Parameters stored as text strings are accessed in the same way as the other parameters The maximum text block size is 20 characters If a read request for a parameter is for more characters than the parameter stores the response is truncated If the read request for a parame...

Page 110: ... 0 Bit value 1 00 Reference value external selection lsb 01 Reference value external selection msb 02 DC brake Ramp 03 Coasting No coasting 04 Quick stop Ramp 05 Hold output frequency use ramp 06 Ramp stop Start 07 No function Reset 08 No function Jog 09 Ramp 1 Ramp 2 10 Data invalid Data valid 11 No function Relay 01 active 12 No function Relay 02 active 13 Parameter setup selection lsb 14 Parame...

Page 111: ...gic 1 Bit 08 Jog Bit 08 1 The output frequency is determined by C 21 Jog Speed RPM Bit 09 Selection of ramp 1 2 Bit 09 0 Ramp 1 is active F 07 Accel Time 1 to F 08 Decel Time 1 Bit 09 1 Ramp 2 E 10 Accel Time 2 to E 11 Decel Time 2 is active Bit 10 Data not valid Data valid Tell the adjustable frequency drive whether to use or ignore the control word Bit 10 0 The control word is ignored Bit 10 1 T...

Page 112: ...4 1 The adjustable frequency drive shows an error but does not trip Bit 05 Not used Bit 05 is not used in the status word Bit 06 No error triplock Bit 06 0 The adjustable frequency drive is not in fault mode Bit 06 1 The adjustable frequency drive is tripped and locked Bit 07 No warning warning Bit 07 0 There are no warnings Bit 07 1 A warning has occurred Bit 08 Speed reference speed reference Bi...

Page 113: ...100 All bits in the STW are set to 0 if the connection between the Interbus option and the adjustable frequency drive is lost or if an internal communication problem has occurred 9 3 3 Bus Speed Reference Value Speed reference value is transmitted to the adjustable frequency drive in a relative value expressed as The value is transmitted in the form of a 16 bit word in integers 0 32767 the value 1...

Page 114: ...ystem damage The motor will coast to a stop The adjustable frequency drive logic will continue to operate and monitor the adjustable frequency drive status After the fault condition is remedied the adjustable frequency drive can be reset It will then be ready to start operation again A trip can be reset in any of 4 ways Press Reset on the keypad Digital reset input command Serial communication res...

Page 115: ...gnal type Perform Input Terminal Signal Test WARNING ALARM 3 No motor No motor has been connected to the output of the adjustable frequency drive WARNING ALARM 4 Mains phase loss A phase is missing on the supply side or the line voltage imbalance is too high This message also appears for a fault in the input rectifier on the adjustable frequency drive Options are programmed at SP 12 Function at Li...

Page 116: ...LARM 11 Motor thermistor over temp The thermistor might be disconnected Select whether the adjustable frequency drive gives a warning or an alarm in F 10 Electronic Overload Troubleshooting Check for motor overheating Check if the motor is mechanically overloaded Check that the thermistor is connected correctly between either terminal 53 or 54 analog voltage input and terminal 50 10 V supply and t...

Page 117: ...ve ramps down until it trips then displays an alarm Troubleshooting Check connections on the serial communication cable Increase O 03 Control Word Timeout Time Check the operation of the communication equipment Verify a proper installation based on EMC requirements WARNING ALARM 22 Hoist mechanical brake Report value shows what kind it is 0 The torque ref was not reached before timeout 1 There was...

Page 118: ... or GE Service Department 256 258 Power EEPROM data is defective or too old 512 Control board EEPROM data is defective or too old 513 Communication time out reading EEPROM data 514 Communication time out reading EEPROM data 515 Application oriented control cannot recognize the EEPROM data 516 Cannot write to the EEPROM because a write command is on progress 517 Write command is under timeout 518 F...

Page 119: ...9 Mode WARNING 42 Overload of digital output on X30 6 or overload of digital output on X30 7 For X30 6 check the load connected to X30 6 or remove the short circuit connection Check E 56 Term X30 6 Digi Out OPCGPIO For X30 7 check the load connected to X30 7 or remove the short circuit connection Check E 57 Term X30 7 Digi Out OPCGPIO ALARM 46 Power card supply The supply on the power card is out ...

Page 120: ...ount of current can be supplied to the adjustable frequency drive whenever the motor is stopped by setting B 00 DC Hold Current at 5 and H 80 Function at Stop Troubleshooting The heatsink temperature measured as 32 F 0 C could indicate that the temperature sensor is defective causing the fan speed to increase to the maximum If the sensor wire between the IGBT and the gate drive card is discon nect...

Page 121: ...cates which power module generated the alarm 1 left most inverter module 2 middle inverter module in unit sizes 62 or 64 2 right inverter module in unit sizes 61 or 63 2 second adjustable frequency drive from the left inverter module in unit size 64 3 right inverter module in unit sizes 62 or 64 3 third from the left inverter module in unit size 64 4 far right inverter module in unit size 64 5 rec...

Page 122: ...in unit size 64 3 right inverter module in unit sizes 62 or 64 3 third from the left inverter module in unit size 64 4 far right inverter module in unit size 64 5 rectifier module 6 right rectifier module in unit size 64 WARNING 250 New spare part A component in the adjustable frequency drive has been replaced Reset the adjustable frequency drive for normal operation WARNING 251 New type code The ...

Page 123: ...Warnings and Alarms AF 650 GPTM Design and Installation Guide 10 10 DET 767A 10 0 ...

Page 124: ...0 V supply for terminals 50 to 55 Wire the terminals properly Wrong contrast setting Press Status to adjust the contrast Display keypad is defective Test using a different keypad Replace the faulty keypad or connection cable Internal voltage supply fault or SMPS is defective Contact supplier Intermittent display Overloaded power supply SMPS due to improper control wiring or a fault within the adju...

Page 125: ...k reference signal Motor running in wrong direction Motor rotation limit Check that H 08 Reverse Lock is programmed correctly Program correct settings Active reversing signal Check if a reversing command is programmed for the terminal in parameter group E 0 Digital inputs Deactivate reversing signal Wrong motor phase connection Motor is not reaching maximum speed Frequency limits set wrong Check o...

Page 126: ...stable frequency drive one position A to B B to C C to A If imbalance leg stays on same input terminal it is a problem with the unit Contact the supplier Motor current imbalance greater than 3 Problem with motor or motor wiring Rotate output motor leads one position U to V V to W W to U If imbalanced leg follows the wire the problem is in the motor or motor wiring Check motor and motor wiring Prob...

Page 127: ...Basic Troubleshooting AF 650 GPTM Design and Installation Guide 11 4 DET 767A 11 1 ...

Page 128: ... 30HP IP55 or IP66 3 7 33 3 7 33 18 5 22kW 25 30HP 37 45kW 50 60HP 37 45kW 50 60HP IP20 10 89 50 1 10 89 50 1 10 89 50 1 10 89 50 1 15 22kW 20 30HP 30 45kW 40 60HP 30 45kW 40 60HP IP55 or IP66 90 3 0 90 3 0 90 3 0 90 3 0 30 37kW 40 50HP 55 75kW 75 100HP 55 75kW 75 100HP IP20 14 124 150 300 mcm 14 124 150 300 mcm 14 124 95 4 0 14 124 95 4 0 30 37kW 40 50HP 55 75kW 75 100HP 55 75kW 75 100HP 30 75kW ...

Page 129: ...Terminal and Applicable Wir AF 650 GPTM Design and Installation Guide 12 2 DET 767A 12 2 ...

Page 130: ...ncy IP00 Chassis IP20 Chassis IP21 Type 1 IP54 IP55 Type 12 IP66 Type 4X 440 V 440 V 0 5 0 37 1 3 1 2 1 2 0 93 12 15 15 1 0 75 2 4 2 1 2 2 0 96 2 1 5 4 1 3 4 3 7 0 97 3 2 2 5 6 4 8 5 0 97 5 4 0 10 8 2 9 0 97 13 7 5 5 5 13 11 11 7 0 97 10 7 5 16 14 5 14 4 0 97 23 21 21 15 11 24 21 22 0 98 20 15 32 27 29 0 98 25 18 37 5 34 34 0 98 24 22 22 30 22 44 40 40 0 98 40 30 61 52 55 0 98 31 31 50 37 73 65 66...

Page 131: ... 5 2 9 2 7 2 7 0 97 3 2 2 4 1 3 9 4 1 0 97 5 4 0 6 4 6 1 5 8 0 97 7 5 5 5 9 5 9 8 6 0 97 10 7 5 11 5 11 10 4 0 97 23 21 21 15 11 19 18 17 2 0 98 20 15 23 22 20 9 0 98 25 18 28 27 25 4 0 98 24 22 22 30 22 36 34 32 7 0 98 40 30 43 41 39 0 98 50 37 54 52 49 0 98 33 31 31 60 45 65 62 59 0 98 75 55 87 83 79 0 98 34 32 32 100 75 105 100 96 0 98 Table 13 3 525 600 V 525 690 V HP kW HP at 575 V A Input Ef...

Page 132: ...98 450 315 350 360 344 352 0 98 550 355 400 395 380 366 0 98 52 51 51 600 400 400 429 410 395 0 98 650 500 500 523 500 482 0 98 750 560 600 596 570 549 0 98 900 630 650 639 630 613 0 98 61 63 61 63 1 000 710 750 763 730 711 0 98 1150 800 950 889 850 828 0 98 1250 900 1050 988 945 920 0 98 62 64 62 64 1350 1 00 0 1150 1108 1060 1032 0 98 1600 1200 1350 1317 1260 1260 0 98 Table 13 4 525 690 V 13 1 ...

Page 133: ...Figure 13 2 Unit Size 13 Figure 13 3 Unit Size 15 Specifications AF 650 GPTM Design and Installation Guide 13 4 DET 767A 13 3 ...

Page 134: ...13 1 3 Dimensions Unit Size 2x Figure 13 4 Unit Size 21 Figure 13 5 Unit Size 22 Specifications AF 650 GPTM Design and Installation Guide DET 767A 13 5 13 13 ...

Page 135: ...Figure 13 6 Unit Size 23 Figure 13 7 Unit Size 24 Specifications AF 650 GPTM Design and Installation Guide 13 6 DET 767A 13 3 ...

Page 136: ...13 1 4 Dimensions Unit Size 3x Figure 13 8 Unit Size 31 Figure 13 9 Unit Size 32 Specifications AF 650 GPTM Design and Installation Guide DET 767A 13 7 13 13 ...

Page 137: ...Figure 13 10 Unit Size 33 Figure 13 11 Unit Size 34 Specifications AF 650 GPTM Design and Installation Guide 13 8 DET 767A 13 3 ...

Page 138: ... 1 5 Dimensions Unit Size 4x Figure 13 12 Unit Size 41 Floor or Cabinet Mount Figure 13 13 Unit Size 42 Floor or Cabinet Mount Specifications AF 650 GPTM Design and Installation Guide DET 767A 13 9 13 13 ...

Page 139: ...099 Min 225 Exhaust Min 225 Inlet 1327 375 1280 765 m3 hr 255 m3 hr 408 130BD040 10 Drives shown with optional disconnect switch Figure 13 15 Unit Size 44 Cabinet Mount Specifications AF 650 GPTM Design and Installation Guide 13 10 DET 767A 13 3 ...

Page 140: ...13 1 6 Dimensions Unit Size 5x Figure 13 16 Unit Size 51 Floor Mount Figure 13 17 Unit Size 52 Cabinet Mount Specifications AF 650 GPTM Design and Installation Guide DET 767A 13 11 13 13 ...

Page 141: ...9 Air Space Outlet 607 23 9 1804 71 0 IP 21 NEMA 1 2100 m3 hr 1236 CFM 2280 89 8 2205 86 8 1497 58 9 3941 m3 hr 2320 CFM IP 54 NEMA 12 1575 m3 hr 927 CFM 130BD082 10 Figure 13 19 Unit Size 62 Floor Mount Specifications AF 650 GPTM Design and Installation Guide 13 12 DET 767A 13 3 ...

Page 142: ...hr 1236 CFM 130BD083 10 Figure 13 20 Unit Size 63 Floor Mount Min 200 7 9 Air Space Outlet 607 23 9 2401 94 5 IP 21 NEMA 1 2800 m3 hr 1648 CFM 2280 89 8 2205 86 8 1497 58 9 3941 m3 hr 2320 CFM IP 54 NEMA 12 2100 m3 hr 1236 CFM 130BD084 10 Figure 13 21 Unit Size 64 Floor Mount Specifications AF 650 GPTM Design and Installation Guide DET 767A 13 13 13 13 ...

Page 143: ... on a circuit capable of delivering not more than 100kAIC RMS symmetrical Amperes 240 480 600 690 V maximum Motor output U V W Output voltage 0 100 of supply voltage Output frequency 0 34 100 hp 125hp 0 25 75 kW 75 kW 0 1 000 Hz Output frequency 125 1 350 hp 150 hp 90 1 000 kW 90 kW 0 8001 Hz Output frequency in flux mode 0 300 Hz Switching on output Unlimited Ramp times 0 01 3600 s 1 Voltage and ...

Page 144: ...og inputs 2 Terminal number 53 54 Modes Voltage or current Mode select Switch S201 and switch S202 Voltage mode Switch S201 switch S202 OFF U Voltage level 10 to 10V scaleable Input resistance Ri approx 10 kΩ Max voltage 20 V Current mode Switch S201 switch S202 ON I Current level 0 4 to 20 mA scaleable Input resistance Ri approx 200 Ω Max current 30 mA Resolution for analog inputs 10 bit sign Acc...

Page 145: ...tage PELV and other high voltage terminals Analog output Number of programmable analog outputs 1 Terminal number 42 Current range at analog output 0 4 to 20 mA Max load GND analog output less than 500 Ω Accuracy on analog output Max error 0 5 of full scale Resolution on analog output 12 bit The analog output is galvanically isolated from the supply voltage PELV and other high voltage terminals Con...

Page 146: ...NO 4 6 NC 4 5 NO 24 V DC 10 mA 24 V AC 20 mA Environment according to EN 60664 1 overvoltage category III pollution degree 2 1 IEC 60947 part 4 and 5 The relay contacts are galvanically isolated from the rest of the circuit by reinforced isolation PELV 2 Overvoltage Category II 3 UL applications 300V AC2A Cable lengths and cross sections for control cables1 Max motor cable length shielded 500 ft 1...

Page 147: ... scale operation 32 F 0 C Minimum ambient temperature at reduced performance 14 F 10 C Temperature during storage transport 13 149 158 F 25 to 65 70 C Maximum altitude above sea level without derating 3 300 ft 1 000 m Derating for high altitude see 7 5 Derating EMC standards Emission EN 61800 3 EN 61000 6 3 4 EN 55011 EMC standards Immunity EN 61800 3 EN 61000 6 1 2 EN 61000 4 2 EN 61000 4 3 EN 61...

Page 148: ...he recommendation may result in personnel risk and damage to the drive and other equipment The following tables list the recommended rated current Recommended fuses are of the type gG for small to medium power sizes For larger powers aR fuses are recommended Circuit breakers must be used provided they meet the national international regulations and they limit the energy into the drive to an equal ...

Page 149: ...R 200 aR 200 37 50 aR 250 aR 250 Table 13 5 200 240 V IP20 Open Chassis AF 650 GP 3 phase Recommended fuse size Recommended max fuse kW HP 0 25 1 3 gG 20 gG 32 0 37 1 2 0 75 1 1 5 2 2 2 3 3 7 5 5 5 7 5 gG 63 gG 80 7 5 10 11 15 gG 80 gG 100 15 20 gG 125 gG 160 18 5 25 22 30 aR 160 aR 160 30 40 aR 200 aR 200 37 50 aR 250 aR 250 Table 13 6 200 240 V IP55 Nema 12 and IP66 Nema 4X Specifications AF 650...

Page 150: ...aR 160 aR 160 55 75 aR 250 aR 250 75 100 90 125 gG 300 gG 300 110 150 gG 350 gG 350 132 200 gG 400 gG 400 160 250 gG 500 gG 500 200 300 gG 630 gG 630 250 350 aR 700 aR 700 315 450 aR 900 aR 900 355 500 400 550 450 600 aR 1600 aR 1600 500 650 560 750 aR 2000 aR 2000 630 900 710 1 000 aR 2500 aR 2500 800 1200 Table 13 7 380 480 V IP20 Open Chassis Specifications AF 650 GPTM Design and Installation G...

Page 151: ... aR 250 aR 250 75 100 90 125 gG 300 gG 300 110 150 gG 350 gG 350 132 200 gG 400 gG 400 160 250 gG 500 gG 500 200 300 gG 630 gG 630 250 350 aR 700 aR 700 315 450 aR 900 aR 900 355 500 400 550 450 600 aR 1600 aR 1600 500 650 560 750 aR 2000 aR 2000 630 900 710 1 000 aR 2500 aR 2500 800 1200 Table 13 8 380 480 V IP55 Nema 12 and IP66 Nema 4X Specifications AF 650 GPTM Design and Installation Guide 13...

Page 152: ...5 aR 250 aR 250 75 100 Table 13 9 525 600 V IP20 Open Chassis AF 650 GP 3 phase Recommended fuse size Recommended max fuse kW HP 0 75 1 gG 16 gG 32 1 5 2 2 2 3 3 7 5 5 5 7 5 7 5 10 11 15 gG 35 gG 80 15 20 18 5 25 gG 50 gG 100 22 30 30 40 gG 125 gG 160 37 50 45 60 55 75 aR 250 aR 250 75 100 Table 13 10 525 600 V IP55 Nema 12 and IP66 Nema 4X Specifications AF 650 GPTM Design and Installation Guide ...

Page 153: ...250 aR 250 110 150 aR 315 aR 315 132 200 aR 350 aR 350 160 250 200 300 aR 400 aR 400 250 350 aR 500 aR 500 315 400 aR 550 aR 550 355 500 aR 700 aR 700 400 550 500 650 aR 900 aR 900 560 750 630 900 aR 1600 aR 1600 710 1 000 800 1150 900 1250 1 000 1 350 aR 2000 aR 2000 Table 13 11 525 690 V IP21 Nema 1 and IP55 Nema 12 and IP66 Nema 4X Specifications AF 650 GPTM Design and Installation Guide 13 24 ...

Page 154: ... R 30 KTK R 30 LP CC 30 5 5 7 5 KTN R 50 KS 50 JJN 50 7 5 10 KTN R 60 JKS 60 JJN 60 11 15 KTN R 80 JKS 80 JJN 80 15 18 5 20 25 KTN R 125 JKS 125 JJN 125 22 30 KTN R 150 JKS 150 JJN 150 30 40 KTN R 200 JKS 200 JJN 200 37 50 KTN R 250 JKS 250 JJN 250 Table 13 12 200 240 V Recommended max fuse AF 650 GP Power SIBA Littel fuse Ferraz Shawmut Ferraz Shawmut kW HP Type RK1 Type RK1 Type CC Type RK13 0 2...

Page 155: ...cy drives 4 A50X fuses from FERRAZ SHAWMUT may substitute A25X for 240 V adjustable frequency drives Recommended max fuse AF 650 GP Bussmann Bussmann Bussmann Bussmann Bussmann Bussmann kW HP Type RK1 Type J Type T Type CC Type CC Type CC 0 37 0 75 1 2 1 KTS R 6 JKS 6 JJS 6 FNQ R 6 KTK R 6 LP CC 6 1 5 2 2 2 3 KTS R 10 JKS 10 JJS 10 FNQ R 10 KTK R 10 LP CC 10 3 7 5 KTS R 20 JKS 20 JJS 20 FNQ R 20 K...

Page 156: ... 125 A6K 125 R 45 60 2028220 160 KLS R 150 A6K 150 R 55 75 2028220 200 KLS R 200 A6K 200 R 75 100 2028220 250 KLS R 250 A6K 250 R Table 13 16 380 480 V Recommended max fuse AF 650 GP Bussmann Ferraz Shawmut Ferraz Shawmut Littel fuse kW HP JFHR2 J JFHR21 JFHR2 0 37 0 75 1 2 1 FWH 6 HSJ 6 1 5 2 2 2 3 FWH 10 HSJ 10 3 7 5 FWH 20 HSJ 20 5 5 7 5 FWH 25 HSJ 25 7 5 10 FWH 30 HSJ 30 11 15 FWH 40 HSJ 40 15...

Page 157: ...fuse Ferraz Shawmut Ferraz Shawmut kW HP Type RK1 Type RK1 Type RK1 J 0 75 1 5017906 005 KLS R 005 A6K 5 R HSJ 6 1 5 2 2 2 3 5017906 010 KLS R 010 A6K 10 R HSJ 10 3 7 5 5017906 020 KLS R 020 A6K 20 R HSJ 20 5 5 7 5 5017906 025 KLS R 025 A6K 25 R HSJ 25 7 5 10 5017906 030 KLS R 030 A6K 30 R HSJ 30 11 15 5014006 040 KLS R 035 A6K 35 R HSJ 35 15 20 5014006 050 KLS R 045 A6K 45 R HSJ 45 18 5 25 501400...

Page 158: ...S R 60 JKS 60 JJS 60 5014006 063 KLS R 060 A6K 60 R HST 60 30 40 80 A KTS R 80 JKS 80 JJS 80 5014006 080 KLS R 075 A6K 80 R HST 80 37 50 90 A KTS R 90 JKS 90 JJS 90 5014006 100 KLS R 090 A6K 90 R HST 90 45 60 100 A KTS R 100 JKS 100 JJS 100 5014006 100 KLS R 100 A6K 100 R HST 100 55 75 125 A KTS R 125 JKS 125 JJS 125 2028220 125 KLS 150 A6K 125 R HST 125 75 100 150 A KTS R 150 JKS 150 JJS 150 2028...

Page 159: ...2 600 L50 S 600 A50 P 600 250 350 170M4017 20 610 32 700 6 9URD31D08A0700 315 450 170M6013 22 610 32 900 6 9URD33D08A0900 355 500 170M6013 22 610 32 900 6 9URD33D08A0900 400 550 170M6013 22 610 32 900 6 9URD33D08A0900 450 600 170M7081 500 650 170M7081 560 750 170M7082 630 900 170M7082 710 1 000 170M7083 800 1200 170M7083 Table 13 21 380 480 V above 125 HP AF 650 GP Bussmann PN Rating Alternate Sib...

Page 160: ...1050 170M7081 800 1150 170M7082 1 000 1 350 170M7083 Table 13 23 525 690 V above 125 HP AF 650 GP Bussmann PN Rating Alternate Siba PN kW HP 630 900 170M8611 1 100 A 1 000 V 20 781 32 1000 710 1 000 170M8611 1 100 A 1 000 V 20 781 32 1000 800 1150 170M8611 1 100 A 1 000 V 20 781 32 1000 900 1250 170M8611 1 100 A 1 000 V 20 781 32 1000 1 000 1 350 170M8611 1 100 A 1 000 V 20 781 32 1000 1200 1600 1...

Page 161: ...Specifications AF 650 GPTM Design and Installation Guide 13 32 DET 767A 13 3 ...

Page 162: ...es 2 13 Card 10 2 Card Performance 13 17 Card 10 V DC Output 13 16 Card 24V DC Output 13 16 Card RS 485 Serial Communication 13 16 Card USB Serial Communication 13 17 Characteristics 13 17 Signal 5 1 5 3 8 1 System 1 8 Terminals 2 7 4 3 8 1 5 3 2 12 Wire 2 12 Wiring 2 8 2 9 2 12 3 2 2 10 Word 9 7 Cooling Cooling 2 1 7 7 2 2 Clearance 3 2 Copying Parameter Settings 4 3 Current Limit 3 4 Rating 2 1 ...

Page 163: ...EC 61800 3 2 10 Immunity Requirements 7 3 Induced Voltage 2 8 Initialization 4 4 Input Current 2 10 Disconnect 2 10 Power 2 8 2 9 2 10 3 2 10 1 1 9 3 1 Signal 5 2 Signals 2 13 Terminal 10 2 Terminals 2 7 2 10 2 13 3 1 Voltage 3 3 10 1 Installation Installation 1 8 2 1 2 3 2 8 2 12 2 15 3 2 3 3 Of Line Power Shield For Adjustable Frequency Drives 2 6 On Pedestal 2 5 Intermediate Circuit 6 28 Intern...

Page 164: ...tective Extra Low Voltage 7 5 Phase Loss 10 2 Power Connections 2 8 Factor 1 8 2 9 3 2 Pre start 3 1 Process PID Control 6 17 Programming Programming 1 8 3 5 4 2 5 4 5 9 10 2 4 1 4 3 Example 5 1 Protection 7 5 Public Supply Network 7 5 Pulse Encoder Inputs 13 15 Q Quick Menu 5 1 4 2 Setup 3 3 R Radiated Emission 7 3 Ramp Time 3 4 RCD 2 9 Reference Reference 0 1 4 2 Limits 6 12 Relay Outputs 2 11 1...

Page 165: ...nitoring 10 1 Start up 3 5 T Temperature Limits 3 2 Terminal 53 5 1 2 13 5 2 54 2 13 Programming 2 13 Programming Examples 5 3 Thermistor Thermistor 2 10 10 3 6 4 Control Wiring 2 10 Torque Characteristics 13 14 Control 6 5 6 6 Limit 3 4 Transient Protection 1 8 Trip Trip 10 1 Function 2 8 Lock 10 1 Troubleshooting 1 8 10 2 U Uploading Data To The Keypad 4 4 V Variable quadratic Torque Application...

Page 166: ... in connection with installation operation or maintenance Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s purposes the matter should be referred to the GE company AF 650 GP is a trademark of the General Electric Company GE 41 Woodford Avenue Plainville CT 06062 www geelectrical com drives 130R0415 MG35M122 DET 767A GE...

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