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Applications

Explorer 107 Operation and Maintenance Manual

© GBC Pro - Tech December 1999

Chart 6.4.3 Premium ( SAE )

Chart 6.4.4 Nap-Lam II ( Metric )

Settings

Stock

Film

Gauge

20#

Bond

60#

Bond

80#

Bond

Premium

Speed

mil

3
5

10

3
5

10

3
5

10

Teflon rollers

Nip rollers

Sub heaters

Temperatures (

o

F )

Control panel

250 - 270
230 - 250
200 - 230

240 - 270
220 - 240
200 - 230

240 - 270
220 - 240
200 - 230

200 - 220
200 - 210

200

Pre- set

Pre- set

Pre- set

210 - 230
210 - 220
210 - 220

210 - 230
210 - 230
210 - 230

4 - 7
2 - 4
1 - 2

4 - 7
2 - 4
1 - 2

3 - 7
2 - 4
1 - 2

* Y o u m a y h a v e t o a d j u s t t e m p e r a t u r e o r s p e e d d e p e n d i n g o n s t o c k ,
finish, thickness and ink coverage. ** Turn heat off when not in use.

Preset Positions

Stock

Film

Gauge

75

gsm

225

gsm

300

gsm

Nap-Lam II

Speed

mic

38
75

125
250

Teflon rollers

Nip rollers

Sub heaters

Temperatures (

o

C )

Control panel

38
75

125
250

38
75

125
250

132 - 143
121 - 132
110 - 121

93 - 110

93 - 110
93 - 104

93 - 99

93

Pre- set

Pre- set

Pre- set

7 - 10

5 - 8
3 - 5
1 - 3

127 - 138
116 - 132
104 - 116

93 - 110

93 - 110
99 - 110
99 - 104
99 - 104

7 - 10

5 - 8
3 - 5
1 - 3

127 - 138
116 - 132
104 - 116

93 - 110

93 - 110
99 - 110
99 - 110
99 - 110

6 - 10

4 - 8
2 - 5
1 - 2

* Y o u m a y h a v e t o a d j u s t t e m p e r a t u r e o r s p e e d d e p e n d i n g o n s t o c k ,
finish, thickness and ink coverage. ** Turn heat off when not in use.

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Summary of Contents for Explorer 107

Page 1: ...Provided By http www MyBinding com http www MyBindingBlog com GBC Explorer 107 Laminator Instruction Manual...

Page 2: ...Revision Ph 608 246 8844 Fx 608 246 8645 EXPLORER 107 OPERATION MAINTENANCE MANUAL December 1999 GBC Pro Tech Do not duplicate without written permission Part number 930 041 R NS ON RO R O R NS ON O...

Page 3: ...GBC Pro Tech or others GBC Pro Tech assumes no liability arising from infringements of patents or any other rights of third parties This publication is copyrighted 1999 by GBC Pro Tech All rights res...

Page 4: ...Read me file Explorer 107 Operation and Maintenance Manual GBC Pro Tech December 1999 This page intentionally left blank...

Page 5: ...r 1999 Fax Correspondence Fax number 608 246 8645 Date To Sean Flood GBC Pro Tech 4151 Anderson Road DeForest WI 53532 From Company Address Phone number Fax number Re Explorer 107 Operations and Maint...

Page 6: ...Read me file Explorer 107 Operation and Maintenance Manual GBC Pro Tech December 1999 This page intentionally left blank...

Page 7: ...Section 1 Safety 1 1 Symbols 1 1 1 2 Safety features 1 1 1 3 Installation 1 3 1 4 Operations 1 8 1 5 Applications 1 13 1 6 Troubleshooting 1 17 1 7 Maintenance 1 18 1 8 Label Explanation 1 21 Figure 1...

Page 8: ...pecifications 3 1 General 3 1 3 2 Consumables 3 1 3 3 Function 3 2 3 4 Electrical 3 2 3 5 Dimensions 3 3 Figure 3 5 1 Dimensions 3 3 Section 4 Installation 4 1 Pre installation check list 4 1 Figure 4...

Page 9: ...4 4 Crated 4 5 4 5 Safety check 4 7 4 6 Control panel check 4 10 4 7 Main roller handle 4 15 4 8 Pull roller handle 4 16 4 9 Lateral film adjustment 4 17 4 10 Film brake adjustment 4 18 4 11 Inline s...

Page 10: ...erature control panel 5 5 Figure 5 1 2 Temperature control panel 5 8 5 2 Emergency 5 9 5 3 Set up 5 10 5 3 1 Power 5 11 5 3 2 Film loading 5 11 Figure 5 3 1 Film centering chart 5 14 5 3 3 Roller hand...

Page 11: ...safety shield 5 24 5 9 Pressure plate 5 25 5 10 Feed table 5 26 5 11 Feed guides 5 29 Section 6 Applications 6 1 Initial webbing 6 1 6 2 New film to existing film 6 10 6 3 Unwebbing 6 12 6 4 Paramete...

Page 12: ...I Metric 6 15 Chart 6 4 5 Nap Lam I Metric 6 16 Chart 6 4 6 Premium Metric 6 16 Chart 6 4 7 Temperautre conversion chart 6 17 Section 7 Troubleshooting 7 1 Wave problems 7 1 7 2 Output problems 7 4 7...

Page 13: ...Explorer 107Operation and Maintenance Manual GBC Pro Tech December 1999 Section 8 Maintenance 8 1 Maintenance schedule 8 1 8 2 Cleaning the rollers 8 2 8 3 Clean the cabinets and covers 8 7 8 4 Clean...

Page 14: ...Page VIII Table of Contents Explorer 107 Operation and Maintenance Manual GBC Pro Tech December 1999 This page intentionally left blank...

Page 15: ...dicates a potentially hazardous situation which if not avoided could result in minor or moderate injury or alerts against unsafe practices or alerts against actions which could damage the product WARN...

Page 16: ...tolaminationequipment Anycommissioningorserviceengineermustbe of competent nature trained and qualified to GBC Pro Tech standards to fulfill that job This person will have completedandpassedthefullser...

Page 17: ...ngage the EMERGENCY STOP feature press down Either of these when engaged removes power to the motor Push down To continue operation both E STOPS must be in the up position To reset the E STOP twist th...

Page 18: ...bs the exact alignment of the rolling parts of the machine and requires extensive realignment You can be crushed or seriously injured INFORMATION ALL SHIPMENTS ARE EX WORKS At our dock title passes to...

Page 19: ...ion or you can become injured if stepped on CAUTION A second person must support the side labeled 5 in Figure 4 4 1 It can fall and damage the laminator or cause harm to you and others GBC Pro Tech s...

Page 20: ...ters 32 o F INFORMATION When any command is pressed with the exception of Reverse on the Operations Control Panel a beep will sound If the command is held down the panel will continually beep INFORMAT...

Page 21: ...RUSHED or BURNED CAUTION Never leave the rollers in the down position without rolling Prolonged contact in one area can form flat spots on the rollers INFORMATION The handle will stop after making ini...

Page 22: ...wear ties loose fitting clothes or dangling jewelry while operating or servicing the laminator These items can get caught in the nip and choke you or you can be crushed or burned INFORMATION When any...

Page 23: ...that you press HOT first then adjust for desired temperature setting HOT INFORMATION Beeps once for every one increment of change INFORMATION Beeps once for every one increment of change WARNING At th...

Page 24: ...oll of laminate is loaded properly on the unwind shaft Exposed adhesive should be facing away from the rollers This will prevent hours of roll cleaning CAUTION INFORMATION For 2 1 4 core film turning...

Page 25: ...oller upper heat assembly moves as well CAUTION Never leave the rollers in the down position without rolling Prolonged contact in one area can form flat spots on the rollers INFORMATION When raising t...

Page 26: ...he down position The leader board can damage the blades INFORMATION The large inner dials on the left and right cabinet doors will lower and raise both the left and right sliiters INFORMATION The cent...

Page 27: ...will operate only when all safety latches are in the fully latched position INFORMATION Locator latches on the pressure plate are not associated with an interlock switch The laminator will operate wi...

Page 28: ...ON The gripper tabs should point in the opposite direction of film rotation WARNING Extreme caution should always be exercised working around the core gripper support the grippers tabs can cut you Ens...

Page 29: ...e webbing process WARNING The following steps are performed while the laminator is HOT Avoid contact with the heating components Caution should always be exercised when using the laminator with the sa...

Page 30: ...osition without rolling Prolonged contact in one area can form flat spots on the rollers INFORMATION The laminator must be heated for this method of webbing WARNING The following steps are performed w...

Page 31: ...ing the film near the heating components 1 6 Troubleshooting Thefollowingsymbolsarepositioned atvarious points in Section 7 Troubleshooting WARNING Do not wear ties loose fitting clothes or dangling j...

Page 32: ...pressing INFORMATION REVERSE 1 7 Maintenance Thefollowingsymbolsarepositioned atvarious points in Section 8 Maintenance WARNING Do not wear ties loose fitting clothes or dangling jewelry while operati...

Page 33: ...severely burned CAUTION Never clean the rollers with sharp or pointed objects You may put irreparable cuts into the rollers CAUTION Harden adhesive deposits on the rollers can cause damage to the rol...

Page 34: ...tches on the pressure plate are not associated with an interlock switch The laminator will operate without the pressure plate installed Rollers only turn in reverse while depressing INFORMATION REVERS...

Page 35: ...egd service personeel la en repareren Pericolo di scarica elettrica Nessuna parte riparab le dall utente Chiamare un servizio di riparaz oni qualif cato SpannungsfUhren de Teile Nicht of nen Enthalt k...

Page 36: ...del n Door bevoegd se v ce pe soneel l ten rep eren e ico o di sc ric e et r c Nessun p te ip r bi e d l ten e Chi m e un se v zio di ip r z oni qu f c to S S M A R esgo e ch que e ec r co No br Aden...

Page 37: ...the laminating rollers caused by knives razor blades other sharp objects failure caused by adhesives or improper use of the machine Warranty repair or replacement does not extend the warranty beyond...

Page 38: ...uldbefullyawareofall aspectsofsafetywithregardstolaminationequipment Anycommissioningorserviceengineermust be of competent nature trained and qualified to GBC Pro Techstandardstofulfillthatjob Thisper...

Page 39: ...promotional pieces in house A laminator with the capability to run even heavy gauge films at higher speeds without scratching Tri Plex heating Independent control of each heating surface Top and bott...

Page 40: ...es Up to a 20 in outside roll diameter 51 cm 2 1 4 in adapters included 57 mm 3 in core standard 76 mm 42 in Thermal films 107 cm 42 in maximum paper width 107 cm 0 35 fpm 0 10 7 m min 2 1 4 horse pow...

Page 41: ...U hour Heat platen 872 W Teflon rollers heater 1040 W 55 4 ohms Nip roller heater 1553 W 37 1 ohms Drive motor 3 3 amps Fan motor 0 5 amps Motors and heaters 13 amps 36 vdc motor voltage 24 vdc fan m...

Page 42: ...intenance Manual Specifications GBC Pro Tech November 1999 Page 3A 4 Figure 3 1 1 Dimensions U R S N R R O R NS N RO R C O N AN O R C N RO R S RS RA UR CO N O U R R 45 5 in 116 cm 6 in 15 cm 58 in 147...

Page 43: ...rk area must be established that allows for unrestricted movement around the laminator and provides space for efficient material flow Figure 4 1 3 illustrates a typical machine area layout Is the envi...

Page 44: ...is a large and heavy piece of equipment It is necessary to employ LICENSED RIGGERS ONLY to move the laminator The laminator is not designed to be tipped up or sideways in any way Such action disturbs...

Page 45: ...BC Pro Tech December 1999 Figure 4 1 3 Suggested Floor Layout 4 x 6 1 22 m x 2m Work table on wheels Table height 35 3 4 94 95m 4 x 6 1 22 m x 2m Work table on wheels Table height 35 3 4 94 95m 3 1 m...

Page 46: ...skid Please follow the unpacking procedure that pertains to your method of shipment WARNING The unpacking process requires at least two people You can be severely injured crushed or cause damage to th...

Page 47: ...INFORMATION Do not put packing screws on the floor They can cause problems when trying to roll the laminator into position or you can become injured if stepped on CAUTION A second person must support...

Page 48: ...ou can be crushed or seriously injured GBC Pro Tech s warranty does not cover malfunction of the equipment due to mishandling and or tipping GBC Pro Tech bears no responsibility for personal injury or...

Page 49: ...e items can get caught in the nip and choke you or you can be crushed or burned WARNING If a safety feature is not functioning properly contact your local service representative immediately Feed table...

Page 50: ...ety latch to the right into the interlock thebttomrollersbeginturning f Pulltheleftsafetylatchtotheright Thebottom rollersstopturning Bottom view of feed table Left safety latch g Release the left saf...

Page 51: ...y latch d Releasetheleftsafetylatch Thebottomrollers beginturning Emergency stops a Press the front emergency stop E STOP down Thebottomrollersstopturning Push down b Rotate the E STOP clockwise to re...

Page 52: ...Coolingfansturnon b Press OFF under COOLING FAN COOLING FAN ON OFF Coolingfansturnoff e Rotate the E STOP clockwise to reset Rotate 4 6 Control panel check INFORMATION When the laminator is first turn...

Page 53: ...EED MOTOR SPEED ON OFF REVERSE 1 2 3 4 5 6 7 8 9 1 0 Motorspeedindicatorde illuminatesaccordingly INFORMATION Leave the motor speed adjust at 5 to continue with the function check e Press and hold REV...

Page 54: ...esecondpersonisturningthelowerfilm tensionidler fromtherearpositionofthelaminator andcanfeelanincreaseinresistancewhileturning INFORMATION Lower film tension idler gray rubber covered idler located be...

Page 55: ...controller TopTeflonRoller NipRoller Bottom Teflon Roller and Sub Heaters a Press MEAS HOT MEAS COLD Temperature display shows actual temperature of the related component room temperature for two seco...

Page 56: ...ERA URE o F HOT READY EMPERA URE o F HOT READY EMPERA URE o F HOT 212 176 248 c Press five times HOT MEAS COLD Thetemperaturedisplaywillincreaseinsingle increments for each press INFORMATION When pres...

Page 57: ...lat spots on the rollers a Turnthemainrollerhandlefullyclockwise N O ER S S E ER S M ER U CO OL P R H O LER OW R HE O LER Main roller handle INFORMATION The handle will stop after making initial conta...

Page 58: ...t spots on the rollers a Turnthepullrollerhandlefullyclockwise P L E S U E RS M ER UR C N O P E E RO ER O E HE RO ER Pull roller handle INFORMATION The handle will stop after making initial contact th...

Page 59: ...lower unwindisidenticaltotheupperunwindwiththeexcemption ofthesaddleforthelateralfilmadjustmentassembly For a detailed explanation of the lateral film adjustments refer to Section 5 4 Lateral film adj...

Page 60: ...the film brake adjustment refertoSection5 5Filmbrakeadjustment WARNING Extreme caution should always be exercised working around the core gripper support the gripper tabs can cut you a Use one hand to...

Page 61: ...n 5 6 Using inline slitters Left side slitter controls R N ON O O R NS ON RO R OO N N O R C N RO Left side slitter control dials a Rotate the large inner dial clockwise Raise and Lower Dial The left a...

Page 62: ...ide of the laminator as you rotate Left side slitter c Rotatethesmalloutterdialcounterclockwise Left adjust dial The left slitter moves to the left side of the laminator as you rotate Left side slitte...

Page 63: ...ion INFORMATION The large inner dials on the left and right cabinet doors will lower and raise the slitters b Rotatethelargeinnerdialclockwise Raise and Lower Dial The left and right slitters are rais...

Page 64: ...he slitter guard be removed Sharp blades can cut you WARNING Center slitter INFORMATION The center slitter can not be lowered without lowering the side slitters a Rotate the large inner dial clockwise...

Page 65: ...d when using the rear cut off blade Sharp objects can cut you WARNING Keep hands and fingers away from the path of the rear cut off blade Sharp objects can cut you WARNING a Slide the rear cut off bla...

Page 66: ...Page 4 24 Installation Explorer 107 Operation and Maintenance Manual GBC Pro Tech December 1999 This page intentionally left blank...

Page 67: ...trol Panel This panel enables the operator to control motor direction motor speed cooling fans Lower idler tension and Upper idler tension To the right of the front operating position is the Temperatu...

Page 68: ...o approximately 3 5 ft min 1 1 m min 4 Motor Speed Indicator Illuminate from left to right when the speed is increased and de illuminates when speed is decreased MOTOR SPEED ON OFF REVERSE 1 2 3 4 5 6...

Page 69: ...on idler LOWER FILM TENSION UPPER FILM TENSION 1 0 2 3 4 5 6 7 8 9 1 0 1 0 2 3 4 7 8 9 1 0 INFORMATION Always use the minimum film tension necessary to complete the task 9 Upper Film Tension Adjust Ro...

Page 70: ...ual Operations GBC Pro Tech December 1999 Figure 5 1 1 Operations Control Panel MOTOR SPEED ON OFF REVERSE 1 2 3 4 5 6 7 8 9 1 0 COOLING FAN ON OFF LOWER FILM TENSION UPPER FILM TENSION 1 0 2 3 4 5 6...

Page 71: ...flon Roller Nip Roller Bottom Teflon Roller and Sub Heaters a Ready Indicator Flashes when the actual temperaure exceeds the 10 degrees tolerance Once the actual temperature falls within the 10 degree...

Page 72: ...perature setting HOT e Hot Indicator Is only displyed when HOT is pressed TEMPERATURE 32o F HOT READY e 2 MEAS HOT COLD and Top Teflon Roller Nip Roller Bottom Teflon Roller and Sub Heaters MEAS When...

Page 73: ...eater by one increment When pressed and held automatically increases the set point value by single increments HOT MEAS COLD INFORMATION Beeps once for every one increment of change Pressed once decrea...

Page 74: ...l TEMPERATURE CONTROL TOP TEFLON ROLLER COLD MEAS HOT 100 oC 212 oF BOTTOM TEFLON ROLLER COLD MEAS HOT 100 oC 212 oF NIP ROLLER COLD MEAS HOT 80 oC 176 oF SUB HEATERS COLD MEAS HOT 120 oC 248 oF READY...

Page 75: ...e the Temperature Control Panel on the right side of the front position of the laminator Refer to Figure 5 2 1 Figure 5 2 1 Front E STOP H O H O R U A R RA UR CON RO U R O R O A O R E STOP E STOP loca...

Page 76: ...e Temperature control panel settings are not affected when an E STOP has been pushed d Ensure that the front safety shield is located in the fully locked position INFORMATION Power to the motor is rem...

Page 77: ...ng w dth 1 5 mm Se ial No Made in Korea ab ique En Co ee S T O P E M E R GE N C Y Power d Press POWER to O position to turn off the laminator 5 3 2 Film loading The Explorer 107 can accommodate Poly I...

Page 78: ...core end support e Ensure the core gripper support is properly positioned for the type of film being used and is centered on the unwind shaft Unwind rotation for Poly Out films Direction of gripper ta...

Page 79: ...e facing away from the heated components This will prevent hours of cleaning CAUTION INFORMATION For 2 1 4 core film turning the roll film in the same direction as the gripper tabs while sliding makes...

Page 80: ...pins are on top They should not be in the saddle Roll pins k From the rear position of the laminator center the film on the unwind shaft Measurement Left core end support INFORMATION Use Chart 5 3 1...

Page 81: ...3 3 Roller handles WARNING Keep hands and fingers clear of the laminator roller nip when changing GAP You can be CRUSHED or BURNED INFORMATION When lowering the main roller the heat platen and the To...

Page 82: ...rollers turn slowly during the heat up process This allows the heat to evenly distrubute through out the rollers The heat platens heat quicker than the rollers With the rollers slowly turning the plat...

Page 83: ...op Teflon Roller Nip Roller Bottom Teflon Roller and the Sub Heaters HOT MEAS COLD e Press or to adjust for desired set point temperature HOT MEAS COLD or f Use motor speed adjust to set a motor speed...

Page 84: ...djustment Centering the roll may not always align the top roll of film evenly with the bottom roll of film The Explorer 107 is equipped with lateral film adjustment devices on the upper and lower unwi...

Page 85: ...o shift the unwind shaft to the right Outer dial c Once adjusted secure the lateral film adjuster by turning the large inner dial fully clockwise Lateral film adjustment left a Ensure that the large i...

Page 86: ...may cause the output to curl Always use the minimum brake tension required to complete the task INFORMATION Increase film brake tension a Rotate the film brake adjust dial clockwise slowly to gradual...

Page 87: ...h inline slitters in the down position The leader board can damage the blades INFORMATION The large inner dials on the left and right cabinet doors will lower and raise both the left and right sliiter...

Page 88: ...se the small outer dial on the left to adjst the position of the left side slitter Use the small outer dial on the right to adjust the position of the right side slitter Right side slitter Left side s...

Page 89: ...om the laminator and should not be used for any other purposes Stop the laminator before using the rear cut off blade Moving material can damage the rear cut off blade CAUTION Keep hands and fingers a...

Page 90: ...should you attempt to over ride any of the safety latches on the laminator Caution should always be exercised when using the laminator with the safety shields raised You can be seriously HURT or INJUR...

Page 91: ...ches are in the fully latched position 5 9 Pressure plate INFORMATION Safety latches on the pressure plate are not associated with an interlock switch The laminator will operate without the pressure p...

Page 92: ...r and position so the locator latch pins align with thier respective holes b Pull both safety latches on the front safety shield toward the center of the laminator and lower c Align the safety latches...

Page 93: ...ou can be seriously HURT or INJURED WARNING a Pull both safety latches on the front safety shield towards the center of the laminator b Raise the safety shield to its full up right position c Pull the...

Page 94: ...the center of the feed table c Latch the two safety latches of the feed table into thier respective interlocks INFORMATION The laminator will operate only when all safety latches are in the fully lat...

Page 95: ...n and Maintenance Manual Operations GBC Pro Tech December 1999 5 11 Feed guides To move the feed guides loosen the two finger knobs to the guide Finger knobs Adjust the guides as necessary and secure...

Page 96: ...Page 5 30 Explorer 107 Operation and Maintenance Manual Operations GBC Pro Tech December 1999 This page intentionally left blank...

Page 97: ...servicing the laminator These items can get caught in the nip and choke you or you can be crushed or burned The procedures and parameters described in this section are reference points only Parameters...

Page 98: ...fortheTopTeflonRoller NipRoller Bottom Teflon Roller and the Sub Heaters HOT MEAS COLD e Press or to adjust for desired set pointtemperature HOT MEAS COLD or f Using motor speed adjust set a motor sp...

Page 99: ...Y Stops flashing j Raisetheupperheatassemblybyturningthe roller handlecounterclockwise CAUTION Never leave the rollers in the down position without rolling Prolonged contact in one area can form flat...

Page 100: ...ore end support e Ensure the core gripper support is properly positionedforthetypeoffilmbeingused and is centered on the unwind shaft Unwind rotation for Poly Out films Direction of gripper tabs INFOR...

Page 101: ...e facing away from the heated components This will prevent hours of cleaning CAUTION INFORMATION For 2 1 4 core film turning the roll film in the same direction as the gripper tabs while sliding makes...

Page 102: ...pins are on top They should not be in the saddle Roll pins k From the rear position of the laminator center thefilmontheunwindshaft Measurement Left core end support INFORMATION Use Chart 5 3 1 Film...

Page 103: ...lowthesame procedure just described Threading WARNING The following steps are performed while the laminator is HOT Avoid contact with the heating components a Start with the upper roll of film Unwrap...

Page 104: ...fer to Figure 6 1 1 Poly in Poly out g Guidethebottomfilmupthroughthefrontofthe machineandoverlapitwiththefilmfromthe upperrolloffilm h Reinstall the feed table and lower the front safetyshield Slidea...

Page 105: ...5 6 7 8 9 1 0 MOTOR SPEED ON OFF REVERSE m Checkfilmalignmentandfilmtention Adjust as neccessary Excessive brake tension may cause the output to curl Always use the minimum brake tension required to...

Page 106: ...U u g u k A M x g d M d qu S T O P E M E R GE N C Y Power 6 2 New film to existing film Thefollowingdescribesamethodforloadingfilm wherebytheexistingfilmpresentontheheatrollersmay be used in place of...

Page 107: ...web of film from the upper and lower supply roll d Replacethecurrentrolloffilmwiththenewroll rolloffilm e Unrolleneoughfilmtotacktotheexistingweb offilm f Usingmaskingtape attachfilmfromthetoproll off...

Page 108: ...laminator 1 2 3 4 5 6 7 8 9 1 0 MOTOR SPEED ON OFF REVERSE n Adjustmotorspeedandresumelaminating 6 3 Unwebbing Keep hands and fingers away from the path of the rear cut off blade Sharp blade can cut y...

Page 109: ...C Y Power 6 4 Parameter Charts Parameter charts are starting references only Temperature and speeds will vary Adjust your settings accordinglyforoptimalouputquality INFORMATION Temperatures and speeds...

Page 110: ...20 200 230 210 230 210 230 210 230 7 10 5 8 3 5 1 3 7 10 5 8 3 5 1 3 6 10 4 8 2 5 1 3 You may have to adjust temperature or speed depending on stock finish thickness and ink coverage Turn heat off whe...

Page 111: ...2 4 1 2 You may have to adjust temperature or speed depending on stock finish thickness and ink coverage Turn heat off when not in use Preset Positions Stock Film Gauge 75 gsm 225 gsm 300 gsm Nap Lam...

Page 112: ...160 132 149 116 132 121 132 116 127 110 121 6 9 4 7 2 4 You may have to adjust temperature or speed depending on stock finish thickness and ink coverage Turn heat off when not in use Settings Stock F...

Page 113: ...76 1 170 76 7 171 77 2 172 77 8 173 78 3 174 78 9 175 79 4 176 80 177 80 6 178 81 1 179 81 7 180 82 2 181 82 8 182 83 3 183 83 9 184 84 4 185 85 186 85 6 187 86 1 188 86 7 189 87 2 190 87 8 191 88 3...

Page 114: ...Page 6 18 Applications GBC Pro Tech December1999 Explorer 107 Operation and Maintenance Manual This page intentionally left blank...

Page 115: ...mple troubleshooting tocorrecttypicaloutput problems Use the followingguideforassistance 7 1 Wave problems Followingisalistofcommonoutputwave problemsyoumayencounter Thearrowalongthelengthofthewebrepr...

Page 116: ...twavesintheoutput Cause Excessive heat at the nip rollers Hints Check operational settings for materials being used Problem Waves on only one side of the output Cause Insufficientrollerpressureononesi...

Page 117: ...s Cause Handling the web before it has a chance to cool Hints Insufficientcoolingtime Allowoutputtocoolbeforehandling Check operating temperatures of material Problem Evenly spaced bubbles in the web...

Page 118: ...e Long dwell time Set point is too high Image is wet Hints Increase the speed Decrease the operating temperature Store images in a dry atmosphere Problem Coilingorcurlingofencapsulatedimages Cause Exc...

Page 119: ...r is At no time does GBC Pro Tech suggest or recommendthatyouattempttofixthemachinebyopening thecabinetsyourself WARNING Do not wear ties loose fitting clothes or dangling jewelry while operating or s...

Page 120: ...rcised when using the laminator with the safety shields raised You can be seriously HURT or INJURED WARNING b Raisethefrontsafetyshield c Remove the pressure plate INFORMATION Locator latches on the p...

Page 121: ...tographicand inkjetmedia Bond strength Refers to one of three conditions 1 the anchor strength of adhesive to laminate substrate 2 the anchor strengthofthelaminatingfilmtotheproductthathasbeen laminat...

Page 122: ...sedtoprint an image i e papers Nip The point at which the top and bottom rollers make contact Heat platens Theheatingcomponentbetweentheniprollerand the Teflon roller This is also known as a heat shoe...

Page 123: ...1711515 as wellasExtendedMaintenanceAgreements Theonlymaintenancerequiredbytheoperatoris tomaintaincleanandadhesivefreeniprollers heatplatens andTeflonrollersandoverallcleanlinessofthelaminator itself...

Page 124: ...lers CAUTION The following procedure is performed while the laminator is HOT Use extreme caution WARNING Heating components are HOT You can become severely burned CAUTION Never clean the rollers with...

Page 125: ...minator a Turn the POWER to the I ROLL LAMINA OR M d x u v g V H u u A P u u W u g U u g u k A M x g d M d u S T O P E M E R G E N C Y Power b Ensure no E STOP is depressed and all safety latchesarein...

Page 126: ...DY indicator in the temperature displays stop flashing proceed withRemoving adhesive build up TEMPERATURE o F HOT READY Removing adhesive build up a Raise the upper main roller b Press OFF under motor...

Page 127: ...ure can destroy the silicone layer by pressing to hard or scrubbing too long in one spot f Replace the feed table and lower the front safety shield INFORMATION Locator latches on the pressure plate ar...

Page 128: ...Teflon rollers are free spinning INFORMATION c Replace the feed table and lower the front safetyshield INFORMATION Locator latches on the pressure plate are not associated with an interlock switch Th...

Page 129: ...on terry cloth ELECTRICAL SHOCK Do not use liquid or aerosol cleaners on the laminator Do not spill liquid of any kind on the laminator You can be severely shocked killed or cause a fire Use only a da...

Page 130: ...Page 8 8 Maintenance Explorer 107 Operation and Maintenance Manual GBC Pro Tech December 1999 This page intentionally left blank...

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