Fujikura FSM-20PMII Instruction Manual Download Page 8

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3.1 Main body

Figure Front View of the Main body

No.

Name

Function

Internal Monitor Allows the operator to view the fibers during the

automatic splicing process.

Side Mounted

Tray Hanger

To support a side mounted tray.

Tripod Adapter

(Option)

Used to mount the splicer main body on tripod.

Top Cover

Protects the precise parts when not in use. To prevent

damage by vibration, the top cover must be attached

during transportation.

Summary of Contents for FSM-20PMII

Page 1: ...II ...

Page 2: ... 1 1 GENERAL 1 GENERAL 1 GENERAL 1 GENERAL ...

Page 3: ...g alignment and splice automatically by image processing by an internal microprocessor Both PAS and RIDS can be used for Fujikura PANDA fiber and 3M Tiger fiber Only RIDS can be used for other kinds of PM fiber PANDA Polarization Maintaining and Absorption Reducing Fiber PAS Profile Alignment System RIDS Remote Injection and Detection System A core alignment method is used for the SM fiber A cladd...

Page 4: ... 3 2 CONSTRUCTION 2 CONSTRUCTION 2 CONSTRUCTION 2 CONSTRUCTION ...

Page 5: ...oating fiber Installed on the splicer φ0 2 Sheath Clamp 1pair For 0 22 0 25mm coating fiber Installed on the splicer φ0 4 Sheath V groove 1pair For 0 4mm coating fiber Kept in Parts box φ0 4 Sheath Clamp 1pair For 0 4mm coating fiber Kept in Parts box φ0 9 Sheath V groove 1pair For 0 9mm coating fiber Kept in Parts box φ0 9 Sheath Clamp 1pair For 0 9mm coating fiber Kept in Parts box Spare Electro...

Page 6: ...Other accessories are available shown in Table 2 4 Table 2 4 Other accessories of the FSM 20PMII Name Model Note Fiber Cleaver CT 03 04 07 CT 103 104 107 CT 84 For 80um diameter fiber Jacket stripper JS 01 For 0 9mm coating fiber Primary coat stripper PS 02 For 0 25mm coating fiber Tube heater SH 7 Splice protector FP 03 FP 03 40mm 2 4 Input Power Voltage Range 2 4 Input Power Voltage Range 2 4 In...

Page 7: ... 6 3 DESCRIPTION of 3 DESCRIPTION of 3 DESCRIPTION of 3 DESCRIPTION of PRODUCTS PRODUCTS PRODUCTS PRODUCTS ...

Page 8: ... the Main body No Name Function 1 Internal Monitor Allows the operator to view the fibers during the automatic splicing process 2 Side Mounted Tray Hanger To support a side mounted tray 3 Tripod Adapter Option Used to mount the splicer main body on tripod 4 Top Cover Protects the precise parts when not in use To prevent damage by vibration the top cover must be attached during transportation ...

Page 9: ...he heating process by tube heater After pressing this key the splicer will return to the ready state with a beep sound 7 Wind Protector Protects the arc discharge from wind because the wind may cause an abnormal arc discharge It also works as a safety switch The arc fusion is automatically turned off by opening this wind protector 8 Parts Box Space for removed sheath clamps and sheath V grooves 9 ...

Page 10: ...box 13 Input Voltage Indicator Indicates the AC input voltage Green adequate Red Too high or too low Input voltage range is AC 100 240V 50 60Hz Max 3A 14 Power Switch Used to turn on and off the power 15 DC OUT Power Terminal DC 12V 1 2A output 16 DC OUT Power Terminal for Controller Used to connect the power cord of the control box Output capacity is DC 12V 0 5A 17 AC Input Fuse Holder The 3 15A ...

Page 11: ...operation 22 Fiber Clamp Used to secure the optical fiber in the V groove Fiber Clamp strength have to be adjusted for fiber diameter See section 7 5 23 Sheath Clamp Keeps the fiber in the sheath V groove by clamping the fiber coating and can be changed to accommodate 24 Sheath Clamp Release Lever Pull this lever to release sheath clamp See section 4 2 5 and section 4 2 8 25 Sheath V groove Used t...

Page 12: ...40 MODE X Y RESET CONDTION ARC SET SELECT DIRECTION MOTOR FSM 20PM II CONTROL BOX 2 3 5 6 0 1 4 7 8 9 ENT P1 P2 P3 SM MM X Y ZL ZR PL PR FOC FLD MIR MADE IN JAPAN M0 12V 0 5A Figure Control Box Figure Control Box Figure Control Box Figure Control Box No Name Function 31 MODE Indicator The lamps of the indicator display the splice mode selected by the MODE key 32 CONDITION Key In this key it is pos...

Page 13: ...ng and FINISHED after splicing messages are displayed on the screen In the PAUSE state the splicer performs the arc discharge as well as the fiber stuffing when the ARC key is pressed If the splice mode is SM the loss estimation automatically follows the discharge operation Only the arc discharge occurs if the ARC key is pressed in the READY state In the FINISHED state pressing the ARC key results...

Page 14: ...iber guide is an accessory to support the optical fiber as it rotates The fiber guide fits into the fiber guide stand on the side of the splicer When using side mounted tray is used the fiber guide fits into the side mounted tray See section 7 1 Figure Fiber guide SET RESET ...

Page 15: ... 14 4 OPERATION 4 OPERATION 4 OPERATION 4 OPERATION ...

Page 16: ...e can cause personal injury and or equipment damage 7 When using an AC power generator check AC output voltage with a tester which can measure AC voltage The AC output voltage from the generator must be within AC100 240V 50 60Hz Generating wrong high voltage above the specification is a common fault Measuring the AC output voltage is necessary before every use 8 Never operate the equipment in an e...

Page 17: ...lignment have been made to all parts of this splicer before shipping Do not loosen any screws or make any modifications to the splicer other than electrodes up down mirror and fuse replacements If you encounter some problem with the splicer please contact a sales agent 3 The equipment must not be placed on an unstable place In case the equipment falls to the ground it may cause personal injury and...

Page 18: ... 17 Hear is Flowchart page 1 ...

Page 19: ... 18 Hear is Flowchart page 2 ...

Page 20: ...er Remove the blue Z unit stopper form the splicer 2 Check Input Voltage Input voltage must be AC100 240V 50 60Hz Max 3A Check the voltage fluctuation and the power factor when an AC power generator supplies AC power to the splicer 3 Turn ON the Power Switch of the splicer Turn ON the power switch of the splicer 4 Check the Input Voltage Indicator and message of the monitor 1 Input Voltage Indicat...

Page 21: ...de for SM fiber SM mode and 1 splice mode for MM fiber MM mode Each mode has independent discharge conditions The splice mode now in use is displayed on the monitor and indicated by the MODE indicator on the control box Mode Fiber Type L R θ Axis Aligning XY Axis Aligning P1 PP PANDA PANDA PAS PAS P1 PT PANDA Tiger PAS PAS P1 TP Tiger PANDA PAS PAS P1 TT Tiger Tiger PAS PAS P2 PP PANDA PANDA PAS R...

Page 22: ...ons carefully NOTE The FSM 20PMII can splice only single fibers In a case of ribbon fiber divide the ribbon fiber into single fibers 1 Threading the Fiber through Splice Protector When a splice protector is used to protect the complete splice threading the fiber on one side through the splice protector is required in advance before preparation of the fiber ends If the splice protector is installed...

Page 23: ...er Handle it carefully because it would be easily damaged 4 2 5 Setting of Fibers Set the prepared fibers onto the splicer as below 1 Open the Wind Protector 2 Open the fiber clamps and the sheath clamps Open the left and right fiber clamps first then open left and right sheath clamps with sheath clamp release lever Fiber clamp Sheath clamp Sheath clamp Release lever 3 Set the Fiber onto the V gro...

Page 24: ...ing on the bottom of the V groove If the fiber does not touch on the bottom set the fiber onto proper place again NOTE In case that the fiber has a bend it is easy to set the bent fiber properly on the bottom of the V groove by turning the bending direction of the fiber down 3 Set the another side fiber by the procedure above 4 Close both left and right fiber clamps gently 4 Close the Wind Protect...

Page 25: ... the splicer move forward Display 2 2 Cleaning Arc During the fiber forward motion a short Arc occurs to clean the fiber surface 3 Initial Gap Setting The proper gap between fiber ends is set 4 Cleave Angle Check After the gap setting the cleave angle is measured and displayed on the monitor Display 3 NOTE The splicer will be in a PAUSE state after gap setting if PAUSE1 is ON in the CONDITION SET ...

Page 26: ...or positioned on the monitor In such case please make Focus or Field motors move with control box 3 Automatic Alignment Core Clad or θ axis Press SET key to start splice process again when the splicer is PAUSE state PAUSE1 Alignment procedures of splice modes are different See Section 4 3 NOTE Fiber image seems different by each fiber type or alignment procedures Specially Tiger fiber image during...

Page 27: ...ping the edge of fiber end Prepare the fiber end again or check the fiber cleaver Dust on the fiber end Prepare the fiber end again Bubble Short prefuse time Adjust the prefuse time Refer to section 5 1 Lack of stuff amount Carry out the STUFF CHECK command to check it Refer to section 5 1 1 and 6 2 3 Strong ARC POWER Reduce the ARC POWER Refer to section 5 1 1 Separation Long prefuse time Adjust ...

Page 28: ...1 Release the sheath clamp Pull the sheath clamp release lever NOTE Do not press the RESET key before releasing the sheath clamp The spliced fiber may get damage if PL or PR motor move Sheath clamp release lever Sheath clamp release lever 2 θ motor s move to reset position 1 In the case of SM or MM mode go to step 3 Remove the fiber because θ motor s move is not needed 2 Press the SET key 3 TEMPOR...

Page 29: ... 28 3 Remove the spliced fiber 1 Open the wind protector 2 Open the sheath clamps 3 Open the fiber clamps 4 Then remove the spliced fiber carefully from the V groove ...

Page 30: ...ce mode 3 Press the SET key The splicer operates cleaning ARC initial gap setting and cleave angle check CHECK FIBER message is displayed if PAUSE1 is ON in the OPTION SET menu Display 2 NOTE The Cladding axial offset value is displayed if DATA is ON in the OPTION SET menu Refer to Section 5 2 4 Automatic Splicing Procedure 1 Press the SET key to start splice process again if the splicer in PAUSE ...

Page 31: ...ess the SET key to start splice process again if the splicer in PAUSE state PAUSE2 Both fibers move toward each other again The splicer sets a narrow gap between the fiber ends 6 The splicer begins high voltage ARC fusion and stuffs the left fiber forward the right fiber Display 5 7 FINISHED message is displayed on the monitor after ARC fusion splicing Display 6 5 Observe the splice point visually...

Page 32: ... is not acceptable Set the address switch of the power meter to TALK ONLY Standard connection is shown below figure GP IB cord connects the splicer and the power meter The plug of the GP IB cord must be connected firmly and the screws must be tightened 2 Splice Mode Selection 1 Ensure the splicer is READY state 2 Select splice mode by pressing MODE key on the control box Ensure that splice mode is...

Page 33: ...ys XY ALIGNING massage 3 The splicer aligns θ axis and displays PM ALIGNING message The splicer beeps 3 times after θ axis alignment is finished and will be in a PAUSE state if PAUSE2 is ON 4 Press the SET key if the splicer is in a PAUSE state The splicer aligns the cores by RIDS Display 3 5 The splicer will be in a PAUSE state after all alignments are finished Display 4 NOTE In 3 and 5 process t...

Page 34: ...egins high voltage ARC fusion and stuffs the left fiber forward the right fiber Display 5 8 FINISHED message is displayed on the monitor after ARC fusion splicing Display 6 6 Observe the splice point visually Observe the splice point visually Refer to section 4 2 6 7 Remove the spliced fiber Remove the spliced fiber carefully Refer to section 4 2 8 P1 PP FINISHED X Display 6 P1 PP ARC 15 Y Display...

Page 35: ...rd connection is showed below figure GP IB cord connects the splicer and the power meter The plug of the GP IB cord must be connected firmly and the screws must be tightened 2 Splice Mode Selection 1 Ensure the splicer is READY state 2 Select splice mode by pressing MODE key on the control box Ensure that splice mode is suitable for the fiber type Display 1 3 Select PMALIN MAX or MIN Select PMALIN...

Page 36: ...r image become similar Display 3 8 Adjust the polarizer and the analyzer 1 In the case of PMALIN MAX Adjust the polarizer and the analyzer so that the valve of the power meter becomes maximum 2 In the case of PMALIN MAX Adjust the polarizer and the analyzer so that the valve on the power meter becomes minimum 9 Press the SET key 1 At first the splicer aligns the cladding in both X and Y fields and...

Page 37: ...ll be in a pause state after alignment is done Display 7 12 Press the SET key 1 Press the SET key again Both fibers move toward each other again The splicer sets a narrow gap between the fiber ends 2 The splicer begins high voltage ARC fusion and stuffs the left fiber forward the right fiber Display 8 3 FINISHED message is displayed on the monitor after ARC fusion splicing Display 9 13 Observe the...

Page 38: ... the splicer in PAUSE state PAUSE1 2 At first the splicer aligns the clad And next the splicer aligns core Display 3 Detail of each step is shown in the following table Message Steps ALIGNING 1 Clad aligning in X field Focus aligning in X field ALIGNING 2 Core aligning in X field ALIGNING 3 Core aligning in Y field 3 The splicer will be in a PAUSE state after all alignments are finished Display 4 ...

Page 39: ...the arc fusion splicing the splicer measures the core axial offset value and observes the splicing point Display 6 7 After the arc fusion splicing FINISHED message and the estimated splice loss are displayed on the monitor Display 7 5 Observe the splice point visually Observe the splice point visually Refer to section 4 2 6 6 Remove the spliced fiber Remove the spliced fiber carefully Refer to sec...

Page 40: ...OPTION SET menu Display 2 4 Automatic Splicing Procedure 1 Press the SET key to start splice process again if the splicer in PAUSE state PAUSE1 2 The splicer aligns the clad in both X and Y fields Display 3 3 The splicer will be in a PAUSE state after all alignments are finished Display 4 NOTE The splicer will be in a PAUSE state if PAUSE2 is ON of the OPTION SET menu The splicer displays PAUSE me...

Page 41: ...r begins high voltage ARC fusion and stuffs the left fiber forward the right fiber Display 5 6 FINISHED message is displayed on the monitor after ARC fusion splicing Display 6 5 Observe the splice point visually Observe the splice point visually Refer to section 4 2 6 6 Remove the spliced fiber Remove the spliced fiber carefully Refer to section 4 2 8 MM ARC 15 Y Display 5 MM FINISHED Y Display 6 ...

Page 42: ... 41 5 MENU COMMANDS 5 MENU COMMANDS 5 MENU COMMANDS 5 MENU COMMANDS ...

Page 43: ...t splice mode are displayed on the monitor by pressing the CONDITION key on the control box The parameters of the condition are a little different with each splice mode CONDITION SET P1 ARCPWR 12 ARCTIME 3000 msec FORWARD 40 msec PREFUSE 180 msec GAP 8 ECF NONE ANGLE 0 READY X P1 mode CONDITION SET P2 ARCPWR 12 ARCTIME 2000 msec FORWARD 40 msec PREFUSE 180 msec GAP 8 ECF 0 40 ANGLE 0 READY X P2 mo...

Page 44: ... ECF ECF is the acronym for Eccentricity Current Factor It is not needed to change this parameter usually ANGLE The rotational angle after θ axis alignment of the PM fiber Unit is degree The left fiber rotates by this amount after θ axis alignment PMALIN Method for aligning PM fiber in P3 mode It determines θ axis alignment is performed by MAX method or MIN method In the case of MIN aligning θ axi...

Page 45: ...ress the ENT key to store the changed value to the internal memory Display 2 Parameter Minimum Maximum Step Unit ARCPER 0 31 1 bit ARCTIME 0 65000 1 msec FORWARD 0 1000 1 msec PREFUSE 0 1000 1 msec GAP 0 32 2 Line ECF 0 0 99 0 01 ANGLE 0 360 1 deg PMALIN MIN or MAX CONDITION SET P3 ARCPWR 12 ARCTIME 2000 msec FORWARD 40 msec PREFUSE 180 msec GAP 8 ECF NONE ANGLE 0 PMALIN MAX READY X Display 1 COND...

Page 46: ... ENT key on the control box 2 To select MAX Press 1 key and next press ENT key on the control box Display 2 CONDITION SET P3 ARCPWR 12 ARCTIME 2000 msec FORWARD 40 msec PREFUSE 180 msec GAP 8 ECF NONE ANGLE 0 PMALIN MIX READY X Display 1 CONDITION SET P3 ARCPWR 12 ARCTIME 2000 msec FORWARD 40 msec PREFUSE 180 msec GAP 8 ECF NONE ANGLE 0 PMALIN MAX READY X Display 2 ...

Page 47: ...7 3 LITARC A sort Arc discharge occurs to clean the fiber surfaces during the initial gap setting PAUSE1 The splicer pause after the initial gap setting Cleave angles and CHECK FIBER message are displayed on the monitor PAUSE2 The splicer pause after aligning Cleave angles axial offset value and PAUSE message are displayed on the monitor EFTCHK Cleave angles are displayed on the monitor If cleave ...

Page 48: ...the ARC COUNT with the CONDITION key Display 3 Press 0 key and next press ENT key on the control box Display 4 CONDITION SET P1 ECF ON DATA ON LITARC ON PAUSE1 ON PAUSE2 ON EFTCHK ON ARCCOUNT 10 READY X Display 1 CONDITION SET P1 ECF ON DATA ON LITARC ON PAUSE1 OFF PAUSE2 ON EFTCHK ON ARCCOUNT 10 READY X Display 2 CONDITION SET P1 ECF ON DATA ON LITARC ON PAUSE1 ON PAUSE2 ON EFTCHK ON ARCCOUNT 10 ...

Page 49: ... Motor Direction Key Motor Indicator Motor Left Right X X The right fiber moves upward on X field The right fiber moves downward on X field Y Y The left fiber moves upward on Y field The left fiber moves downward on Y field ZL ZL The left fiber moves backward The left fiber moves forward ZR ZR The right fiber moves backward The right fiber moves forward PL θ Axis left The left fiber rotates backwa...

Page 50: ...peration Press the motor direction key to move the motor During pressing the motor direction key the motor continues moving When pressure is released the motor stops moving X Y ZL ZR PL PR FOC FIL MIR X Y ZL ZR PL PR FOC FIL MIR MOTOR SELECT DIRECTION SM READY X MOTOR SELECT DIRECTION ...

Page 51: ...er The following shows how to detach the monitor 1 Turn off the power switch 2 Detach the monitor terminal on the splicer 3 Loosen two screws behind the wind protector and remove the monitor 4 Connect the monitor extension cord between the monitor and the monitor terminal on the splicer 5 Place the monitor beside the splicer Screw Screw Monitor terminal ...

Page 52: ... 51 6 DIP SWITCH 6 DIP SWITCH 6 DIP SWITCH 6 DIP SWITCH FUNCTIONS FUNCTIONS FUNCTIONS FUNCTIONS ...

Page 53: ...ass fiber fragment can be extremely dangerous if it comes into contact with the eye skin or is ingested 6 1 6 1 6 1 6 1 Dip Switch Functions Dip Switch Functions Dip Switch Functions Dip Switch Functions The splicer has five dip switches The location and their functions are shown below ON OFF 8 1 SW5 SW4 SW3 SW2 SW1 8 1 8 1 8 1 8 1 ...

Page 54: ...r checks cleaved angle only in the X field and starts alignment in the X field Then field changes form X to Y and cleaved angle in the Y field is checked Cleaved angle of the Y field is checked after alignment in the X field is done If gap set starts in Y field the cleaved angle in both Y and X field before alignment ON If gap set starts in X field the splicer checks cleaved angle both X and Y fie...

Page 55: ...of the READY state Ensure that the READY message is displayed Press the RESET key to enter the READY state if the READY message is not displayed 2 Select the Maintenance Mode 1 Turn Dip SW 3 bit 1 ON The maintenance mode menu is displayed symbol shows the selected function Display 1 2 Move to the required function with the CONDITION key 3 To escape from the maintenance mode turn Dip SW 3 bit 1 OFF...

Page 56: ...en distance between the fiber ends be proper 2 Stuffing and measurement The right fiber moves backward and the left fiber stuffs forward Then the splicer measures and displays the stuff amount of the left fiber 3 Calculate average In order to eliminate the effect of any variability of the stuff amount perform this function at least 5 times and calculate average of the results Acceptable stuff amou...

Page 57: ... 56 6 2 6 TFFMXY TFMXY TFFMYX TFMYX These parameters show the moving time of FOCUS and FIELD motors during field exchange This function is only for trained person ...

Page 58: ... 57 7 OHTERS 7 OHTERS 7 OHTERS 7 OHTERS ...

Page 59: ...lamp OPTIONS 7 1 1 Side Mounted Tray The side mounted tray has hooks to attach to the hanger on the splicer main body The side mounted tray includes a mounting fixture for the bar clamp and a mounting fixture for the fiber guide The following figure shows the side mounted tray Side mounted tray Bar clamp mounting fixture Hooks Fiber guide stand Fiber guide set plate ...

Page 60: ...moving the fiber after splicing 1 Fit up the Bar Clamp Fit up the bar clamp to bar clamp mounting on the side mounted tray The bar clamp and side mounted tray are options Bar Clamp 2 Nip the fiber Pull the knob of the bar clamp and nip the optical fibers Knob Pull Clamping fiber here ...

Page 61: ... clamp Release lever 4 Remove the spliced fiber 1 Press the SET key PL and PR motors move to upper positions automatically TEMPORARY MOVING message is displayed during motor moving 2 Soon motors stop and FIBER REMOVE POSITON message is displayed 3 Open the wind protector 4 Open the fiber clamps 5 Open the sheath clamps 6 Take out spliced fiber nipped by the bar clamp ...

Page 62: ...er aligned in X line G Fiber axis offset after spliced in X line H Fiber axis offset after spliced in Y line a1 a4 Eccentricity on each inspection point of left fiber line b1 b4 Eccentricity on each inspection point of right fiber line 1 line about 0 6 um 3 Prepare an optical fiber that has large core cladding eccentricity 4 Discharge power is appropriate if the difference between E and G and the ...

Page 63: ...l tend to draw the cladding into self alignment causing the loss of core alignment and high splice loss as in A below To compensate for this tendency this splicer is provided with the Eccentricity Correction Function ECF With the use of the ECF function the splicer calculates the amount of cladding self alignment motion which will occur due to surface tension The splicer therefore corrects for the...

Page 64: ...st and then the fiber axis is offset according to the required ECF factor This is called Two Step Aligning Mode 2 ECF Aligning Mode The fiber axis is directly aligned to the best position including the ECF offset Standard setting for this splicer is ECF aligning mode 3 Mode Selection Two Step Aligning Mode Dip Switch 1 Bit 4 OFF ECF Aligning Mode Dip Switch 1 Bit 4 ON 4 Data Display on the Monitor...

Page 65: ...ce 80um fibers loosen the M2 set screw to reduce the fiber clamp strength Then tighten the M2 set screw To return to the fiber clamp strength for 125um fibers loosen the M2 set screw press the spring plate down and tighten the M2 set screw For 125um fiber M2 Set Screw For 80um fiber M2 Set Screw The ARC conditions for 80um fibers are approximately ARCPWR 8 PREFUSE 100 msec GAP 6 Other discharge co...

Page 66: ... 65 8 MAINTENANCE 8 MAINTENANCE 8 MAINTENANCE 8 MAINTENANCE ...

Page 67: ...equipment properly may result in personal injury and or equipment damage CAUTION CAUTION CAUTION CAUTION Set the electrodes into the correct position during replacement Failure to place the new electrodes into the proper position may results in abnormal discharge and damage to the equipment Always replace the electrodes as a pair Use only alcohol to clean the objective lens mirrors v groove sheath...

Page 68: ...Cleaning 8 1 Cleaning 8 1 1 Cleaning of V groove 1 Turn the Splicer OFF 1 Open the wind protector to raise the up down mirror to the up position 2 Turn the splicer OFF and raise the fiber clamps NOTE The alcohol must be 99 or greater in purity Low purity alcohol causes dirt impurities or residue to remain in the v groove 2 Clean the V groove 1 Wipe the V groove with cotton swab dampened alcohol 2 ...

Page 69: ...er clamps 2 Open the wind protector Detach the wind protector handles and open the wind protector fully 3 Sliding the Positive Electrode 1 Remove the electrode cover 2 Loose two screws A which secures the electrode fixture Slide the positive electrode backward to expose the objective lens NOTE Just loosen the two screws and do not remove the v groove fixture or the screws ...

Page 70: ...sidue NOTE The alcohol must be 99 or greater in purity Low purity alcohol causes dirt impurities or residue on the objective lens 5 Setting the Electrode in Place 1 Push the electrode back into proper position on the v groove of the electrode base and gently tighten the two screws Be careful not to over tighten the screws NOTE When tightening the two mounting screws A continue to push the electrod...

Page 71: ...icer OFF and raise the fiber clamps 2 Open the Wind Protector 3 Cleaning the Mirrors 1 Check the surface of the mirrors If there is any large visible dirt or dust particles blow these off with an air bulb NOTE Never use a canned air type cleaner to remove the dust 2 Wipe the mirror with a cotton swab dampened with alcohol on one end Use the dry end of the swab to wipe away any remaining alcohol re...

Page 72: ...er clamps with a cotton swab dampened with alcohol 2 Sheath Clamps 1 Raise the sheath clamps 2 Wipe the sheath clamps with a cotton swab dampened with alcohol NOTE The alcohol must be 99 or greater in purity Low purity alcohol causes dirt impurities or residue to remain on the fiber clamps or sheath clamps ...

Page 73: ...and the sheath clamps Then remove the sheath V grooves and the sheath clamps 2 Look at the marks under the sheath V grooves and the marks over the sheath clamps insert them into each position correctly The meaning of each mark is listed below 3 Install the sheath V grooves and the sheath clamps pushing them in the direction of the lower figure Meaning of mark written on sheath V grooves or sheath ...

Page 74: ...en four screws A which secures the electrode fixtures Then remove the old electrodes NOTE Just loosen the four screws and do not remove the v groove fixtures or the screws 3 Clean the new electrodes with alcohol to remove the oil on the surface 4 Insert the new electrodes into proper position in the v groove of the electrode base and gently tighten the four screws Be careful not to over tighten th...

Page 75: ...ge Electrode 4 Resetting the Arc Count Reset the arc count to zero For details of this operation refer to the Arc Count Clear Function of the maintenance menu section 5 2 5 Examination 1 Turn the power switch on and make sure that there is no dust or dirt on the monitor screen 2 Press the ARC key several times to check the arc discharge ...

Page 76: ...ot remove the v groove fixtures or the screws 4 Installing the New Mirror 1 Loosen the up down mirror mounting screw A by using the hexagonal wrench included with the splicer Remove the screw and the old defective mirror 2 Set the new up down mirror B onto the mirror base C 3 Tighten the screw A while pushing the mirror in the direction indicated by the arrow marked E 5 Setting the electrode into ...

Page 77: ... wind protector 4 Turn the power switch on and press the ARC key several times to check the arc discharge Front Rear Electrode Objective lens E A Mirror mounting screw B Up Down mirror C Mirror base D Electrode mounting screw A C B D D Electrode ...

Page 78: ...ug fuse 20mm long This fuse is for splicer 3 Close the cap of the fuse holder NOTE Fuse for splicer and for control box is not the same Be careful not to insert the wrong fuse 3 Turn the Power Switch ON 1 Install the power cord 2 Press the power switch toward the AC side depending on which power source will be used NOTE If the fuse blows again consult the sales agency This could be an indication o...

Page 79: ... fuse holder 2 Install a 0 5A fuse 20mm long This fuse is for control box 4 Close the cap of the fuse holder NOTE Fuse for splicer and for the control box is not the same Be careful not to insert the wrong fuse 3 Turn ON the Power Switch 1 Install DC power cord and control cord 2 Turn ON the power switch of the control box 3 Make sure one of the mode LEDs and one of the motor LEDs light NOTE If th...

Page 80: ... 79 9 TROUBLE SHOOTING 9 TROUBLE SHOOTING 9 TROUBLE SHOOTING 9 TROUBLE SHOOTING ...

Page 81: ...properly before automatic splicing The FOCUS motor and the FIELD motor will recover to there proper position automatically as soon as the OVER RUN error occurs Place the fiber again on the V groove OVER RUN ZLF ZLR The fiber is cleaved too short in length The fiber is detached from the V groove Cleave the fiber to its proper length 1 Place the fiber again into the V groove OVER RUN ZLR ZLF The fib...

Page 82: ...onsult the sales agency ERROR 3 TOO DARK Insufficient illumination Consult the sales agency ERROR 4 FOCUS ERROR FOCUS or FIELD position is not proper Consult the sales agency Fiber lens or mirror is dirty Strip clean cleave and set the fiber again Clean the objective lens the up down mirror and the wind protector mirror The wind protector mirror angle is wrong Consult the sales agency ERROR 5 DIRT...

Page 83: ...er is not active In the case of P2 or P3 mode the power meter is not active or GP IB cord is not connected properly in the automatic aligning sequence Check the power meter is on and GP IB connection Check the address switch of the power meter is TALK ONLY ERROR 13 LEVEL UNCHANGED The level of power meter doesn t change X Y PL or PR motor doesn t move normally Consult the sales agency or factory E...

Page 84: ... 83 10 GUARANTEE 10 GUARANTEE 10 GUARANTEE 10 GUARANTEE and and and and CONTACT ADDRESS CONTACT ADDRESS CONTACT ADDRESS CONTACT ADDRESS ...

Page 85: ...se sending the tube heater back the tube heater back the tube heater back the tube heater back Please consult the nearest sales agency 3 Necessary information for the repair 3 Necessary information for the repair 3 Necessary information for the repair 3 Necessary information for the repair Attach papers to the splicer in order to inform us of details as described below 1 Your full name section div...

Page 86: ...2010 Service 44 20 8240 2029 Alcoa Fujikura Ltd Alcoa Fujikura Ltd Alcoa Fujikura Ltd Alcoa Fujikura Ltd 150 Ridgeview Circle Duncan SOUTH CAROLINA 29334 U S A Tel 1 800 AFL FIBER Fax 1 864 433 5560 P O Box 3127 Spartanburg SC 29304 3127 Fujikura Fujikura Fujikura Fujikura Asia Asia Asia Asia Ltd Ltd Ltd Ltd 460 Alexandra Road 22 01 PSA Building Singapore 119963 Tel 65 2711312 Fax 65 2780965 Fujik...

Page 87: ... 0 1 0 0 2 3 04 5 6 5 0 7 8 0 2 3 1 0 6 0 0 0 20 9 6 3 0 0 9 3 0 0 20 9 0 0 6 8 0 6 8 0 2 0 20 0 1 6 8 0 1 9 9 ...

Page 88: ... 5 6 2 0 0 0 2 0 0 0 5 5 3 1 2 1 26 6 20 5 2 0 0 2 0 0 9 A 2 6 3 0 0 0 0 2 3 A 2 6 8 0 0 1 ...

Page 89: ... 64 0 6 8A 6 0 0 0 6 8 0 1 1 6 7 8 7 1 6 1 14 0 1 1 6 0 6 5 3 0 0 0 6 2 6 1 0 6 2 6 1 0 0 9 9 9 0 0 2 9 0 0 0 55 2 0 0 ...

Page 90: ...6 0 6 0 0 2 6 0 6 0 1 C 2 6 0 20 1 2A C20 2 0 1 0 2 2 2 6 0 B2 0 D 1 2 0 6 2 8 6 0 0 1 2 0 D 1 2 0 6 2 2A C20 0 8 6 0 0 A 20 0 1 2 B2 0 2 6 0 0 02 0 6 1 0 2 2 3 0 2 8 2 0 8 0 2 0 1 1 0 8 6 0 1 0 0 2 A 20 0 2 6 0 0 02 8 0 1 1 0 8 6 0 A 20 0 1 0 2 6 0 0 02 8 0 1 8 E F 1 6 8 E 7 F 8 E 2 F 1 6 8 E 2 2 8 F 8 E 2 F 1 6 8 E 2 2 1 3 0 0 6 0 1 3 C 0 1 F 0 8 0 8 0 8 0 8 7 6 0 8 7 6 0 8 7 6 0 8 7 6 0 8 ...

Page 91: ...2 1 1 3 0 0 6 1 1 0 0 1 1 0 20 1 B2 0 2 6 0 1 0 6 1 8 3 1 1 3 31 1 B2 1 C 1 0 5 3 0 20 8 6 0 20 1 B2 0 0 3 0 20 4 G 7 3 0 20 2 6 1 0 0 0 2 0 A 20 0 B2 1 2 3 0 0 0 1 C 2 2 3 1 031 1 20 1 2 2 6 0 1 0 0 2 8 3 1 4 G 0 30 1 1 0 1 6 6 2 20 1 2 2 0 8 6 0 0 2 9 5 0 08 0 0 1 6 2 0 6 3 1 0 0 1 26 20 6 1 B2 0 0 1 B2 0 31 0 6 8 B2 0 0 7 7 0 0 2 6 0 7 8 0 2 3 1 1 0 H 0 0 2 0 2 1 0 0 1 2 6 0 1 G 0 02 0 0 0 2 0 ...

Page 92: ... 0 2 1 1 2 08 1 C 1 8 1 C 6 0 8 6 0 1 0 0 1 3 1 8 3 2 1 8 80 C 0 6 6 0 2 0 A 20 0 B2 1 1 0 1 B2 20 1 0 0 0 0 2 0 0 0 0 1 B2 1 3 0 1 B2 6 0 80 1 C 20 20 0 0 0 1 6 8 0 1 1 1 1 6 8 0 1 1 6 8 0 0 0 8 0 60 0 1 8 1 3 0 0 1 B2 1 2 0 6 0 6 1 6 8 0 0 0 1 0 1 0 0 20 0 20 1 3 0 1 0 0 0 2 8 0 1 0 1 B2 3 0 1 0 0 1 1 8A 0 0 0 0 1 1 6 8 0 5 0 8 1 0 1 2 8 20 0 0 0 0 0 1 B2 6 0 6 0 0 2 0 1 0 3 1 1 0 0 00 2 1 8A 5 ...

Page 93: ...9 5 0 0 31 0 7 0 1 12 0 0 5 2 3 1 1 1 1 B2 1 B2 0 B2 0 280 3 0 1 0 6 0 1 B2 1 B2 2 8 2 8 1 B2 6 1 0 2 2 0 A 20 0 B2 ...

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