FMS BKS600A Operating Manual Download Page 1

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Operating Manual BKS600A

Digital microprocessor controlled web guide

for DC drive

Version 1.11 08/02 pw

Firmware Version: ab 2.00

Hardware Rev. D

This operation manual is also available in German.

Please contact your local representative.

Diese Bedienungsanleitung ist auch in Deutsch erhältlich.

Bitte kontaktieren Sie die Vertretung im zuständigen Land.

Summary of Contents for BKS600A

Page 1: ...e Version ab 2 00 Hardware Rev D This operation manual is also available in German Please contact your local representative Diese Bedienungsanleitung ist auch in Deutsch erh ltlich Bitte kontaktieren...

Page 2: ...ctric shock to persons malfunction of the total system or damage of the electronic unit It is vital to ensure that proper earth connection is done The processor board is mounted to the housing cover I...

Page 3: ...Operating Panel 18 8 2 Configuring the Electronic Unit 19 8 3 Main Operating Menu and Special Functions 20 8 4 Manual Operation 21 8 5 Operation without Linear Units 22 8 6 Operation with Linear Unit...

Page 4: ...ich can be plugged to the main board of the electronic unit if required That way the possibilities of the electronic unit can be extended easily 3 System Components A BKS600A web guiding system consis...

Page 5: ...o bring the web into the right position If the sensors are equipped with linear units the control unit automatically lets them follow the edge The actual position of the sensors on the linear unit is...

Page 6: ...cters 4 LED s and large keys guarantee simple operation All information is in plain text with the following languages selectable English German French and Italian Most of the functions may be paramter...

Page 7: ...edge or the line across the whole material width This kit contains 1 or 2 linear units with travel range according to customer specification the sensor mounting bracket and the necessary cables The c...

Page 8: ...r DC drive for unwind or rewind stands is used it must be setup refer to 9 7 Line up of the limit positions and Offset Compensation configuration of the digital inputs and outputs linking by interface...

Page 9: ...Operating Manual BKS600A 9 6 Dimensions fig 3 Dimensions K600019e...

Page 10: ...pment They are not taken into consideration in this operating manual However they have to be followed strictly Caution Bad earth connection may cause electric shock to persons malfunction of the total...

Page 11: ...Don t use rough tools such as screwdrivers or pliers Touch processor board as little as possible Touch earthed metal part to discharge static electricity before open the housing fig 5 Screw terminal...

Page 12: ...Operating Manual BKS600A 12 7 2 Wiring Diagrams fig 7 Wiring of the power supply to the electronic unit K600027e fig 8 Wiring of steering frame or other steering device K600025e...

Page 13: ...Operating Manual BKS600A 13 fig 9 Wiring of the edge sensors K600009e fig 10 Wiring of the linear units K600026e...

Page 14: ...Operating Manual BKS600A 14 fig 11 Wiring of the digital inputs and outputs K600011e red green red green Siemens color code fig 12 Wiring of the interfaces K600030e...

Page 15: ...ding to wiring diagram fig 8 fig 13 Notice the running direction of the web when mounting the steering device K600005e 7 4 Mounting of Manual Sensor Adjustment The manual sensor adjustment must be ins...

Page 16: ...he electronic control unit detects automatically if 1 or 2 linear units are connected Note For optimum control results the linear units have to be placed in a way that the sensors are placed next to t...

Page 17: ...he web They may be mounted to the left hand or right hand side K400005e Wiring of the edge sensors to the terminals is done according to wiring diagram fig 9 The FMS sensors provide a signal of 0 10V...

Page 18: ...Operating Manual BKS600A 18 8 Operating 8 1 View of the Operating Panel fig 15 Operating panel BKS600A K600020e...

Page 19: ...y if right rail is used Sensor covered depending on sensor used Sensor uncovered depending on sensor used Sensor range depending on sensor used 1 only if no steering frame is used Parameters BKS600A C...

Page 20: ...eering frame manually left right 1 2 quit input mode Init Motor ref to 9 7 Line up of the Limit Positions and Offset compensation Detection 3 proceed for edge detection abort Freerun 3 proceed for sen...

Page 21: ...ective direction Manual operation with linear units Detection Edge detecion is started with key and the center of the sensor will be aligned to the web edge If required the sensors are moved away from...

Page 22: ...this guide point The reference position can be adjusted during automatic operation with the special function Reference fig 16 or using digital inputs step width 0 1mm With the key the web moves out o...

Page 23: ...ed without the sensor having found an edge the control unit automatically starts a detection Automatic Operation without reference point on the machine frame Start automatic operation with special fun...

Page 24: ...oints of the linear units fig 20 The controller starts to guide the web to reference position and to hold this guide point The reference position can be adjusted during automatic operation with the sp...

Page 25: ...ts In parameter Base distance left set the distance between reference point i e machine frame and axis of left sensor fig 21 In parameter Base distance right set the distance between reference point i...

Page 26: ...changing mode is activated by pressing the PARA key for 3 seconds The required module is then searched with the keys and selected with the PARA key fig 22 Each module has its own parameter set General...

Page 27: ...5 0 Output manual 100 0 100 0 5 0 Offset output Digit 200 200 0 Limit output 10 0 100 0 100 0 P value output 0 01 320 00 1 00 I value output s 0 01 320 00 1 00 Output config 0 10V and 0 20mA 0 10V an...

Page 28: ...which is added to the integrated display This parameter stores the cut off frequency The lower the cut off frequency the more sluggish the output signal will be Due to this filter the value shown in...

Page 29: ...ge 0 0 to 5 0 Default 0 0 Increment 0 1 Unit mm Device active Use If multiple web guiding control loops are operated with a single electronic unit it may be helpful for trouble shooting to disable a w...

Page 30: ...hile automatic mode is active Range 200 to 200 Default 0 Increment 1 Unit Digit Limit output Use If parameter Analog output is set to Controller output this parameter defines the maximum output signal...

Page 31: ...ame to the reference point of the left linear unit Range 0 0 to 5000 0 Default 0 0 Increment 0 1 Unit mm Base distance right Use This parameter stores the distance from the reference point on the mach...

Page 32: ...with Digital input 1 but the parameter acts to the digital input 4 Relay output 1 Use This parameter defines on which event the relay output 1 will be activated Range Automatic ok Edge missing Detecti...

Page 33: ...ther than FMS Each function module has its own set of service parameters Note Bad setting of the service mode parameters may result in heavy malfunctions Therefore these settings should be made by spe...

Page 34: ...nd manual operation Range 0 to 2047 Default 500 Increment 1 Unit Digit Motor config Use This parameter defines the meaning of control system Range Standard Inverted Default Standard Stroke motor Use T...

Page 35: ...0 1 Unit mm Length of rail right Use This parameter defines the length of stroke of the right linear unit This value is required to determine the limit position on the side opposite to the limit switc...

Page 36: ...signal Here the signal of the covered sensor is input Range 0 000 to 10 000 Default 0 175 Increment 0 001 Unit V Sensor uncovered Use The parameters Sensor covered Sensor uncovered and Sensor range al...

Page 37: ...limit positions the software limit switches of the steering frame or the unwinding roller are set Bad setting may cause damage of the steering frame or the unwinding roller Therefore the setting shou...

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Page 39: ...Operating Manual BKS600A 39 10 Serial Interface RS232 Optional 11 Interface PROFIBUS Optional 12 Interface CAN Bus Optional 13 Interface DeviceNet Optional...

Page 40: ...tus LED dig input 3 D411 Status LED dig input 4 J200 Reserved J201 Reserved J203 Reserved J402 405 Solder bridges for dig output 1 4 24V J500 Add on board for dig I O J800 Socket subprint PROFIBUS J80...

Page 41: ...17 Terminal for dig output 9 16 relay J309 316 Jumper for dig output 9 16 relay J400 401 8 x Terminal 24VDC J500 J509 Terminal for dig output 1 8 24V J501 508 Solder bridges for dig output 1 8 24V J60...

Page 42: ...l system Setting of the solder bridges and jumpers must be checked carefully prior to power on Setting of the solder bridges should be carried out by trained personnel only Note On the subprint the so...

Page 43: ...closed closed J1202 J202 closed open J1203 J203 open closed J1204 J204 closed open J1205 J205 open closed Setting the sensor signal solder bridges Channel 1 main board Channel 2 4 subprint Sensor sig...

Page 44: ...D converter 8192 Digit 14 Bit Measuring error 0 05 FS Motorized sensor adjustment For up to 2 sensors with stepper motor Cycle time 2ms Operation 4 keys 4 LED s LCD display 2x16 characters 8mm height...

Page 45: ...Operating Manual BKS600A 45 This page intentionally left blank...

Page 46: ...device moves in the wrong direction Service parameter Motor config is set wrong Change service parameter motor config Sensor signal wrong parametrized Set servcie parameters Sensor covered Sensor unco...

Page 47: ...ay contrast setting is bad Set display potentiometer P200 correctly ref to 14 1 Additional Setting Elements Fuse blown Replace fuse ref to 14 1 Additional Setting Elements Power supply not correct Che...

Page 48: ...MS Italy Via Baranzate 67 I 20026 Novate Milanese Tel 39 02 39487035 Fax 39 02 39487035 fmsit fms technology com FMS USA Inc 2155 Stonington Ave Suite 119 Hoffman Estates IL 60169 USA Tel 1 847 519 44...

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