Festo VMPA...-FB-EPL Series Electronic Manual Download Page 6

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Contents and general instructions

Festo P.BE−CPX−EA−E N en 0705f

2.5.3

LED messages for MPA electronic modules with standard diagnosis . . .
2−22

2.5.4

Fault treatment and parametrizing

2−24

. . . . . . . . . . . . . . . . . . . . . . . . . .

Overview and connecting technology I/O modules

3−1

. . . . . . . . . . . . . . . . . . .

3.1

Components of an I/O module

3−3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2

Connections

3−4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.1

Display and connecting elements

3−8

. . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.2

Combinations of I/O modules and sub−bases

3−10

. . . . . . . . . . . . . . . . .

3.2.3

Connecting the cables and plugs to the sub−bases

3−13

. . . . . . . . . . . . .

3.3

Mounting

3−23

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.1

Fitting the sub−bases

3−24

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.2

Fitting the screening/shield plates

3−28

. . . . . . . . . . . . . . . . . . . . . . . . . .

Input modules

4−1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1

Function of the input modules

4−3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2

Mounting

4−4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3

Installation

4−5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.1

Input module CPX−4DE

4−6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.2

Input module CPX−8DE

4−11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.3

Input module CPX−8DE−D with channel diagnosis

4−16

. . . . . . . . . . . . . .

4.3.4

Input module CPX−16DE

4−21

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.5

Input module CPX−16DE−D

4−24

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.6

Input module CPX−8NDE

4−26

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4

Instructions on commissioning

4−31

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4.1

Parameters of the input modules type CPX−4DE, −8DE, −8DE−D, −16DE and
−8NDE

4−31

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5

Diagnosis

4−35

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5.1

Fault messages of the input modules

4−35

. . . . . . . . . . . . . . . . . . . . . . .

4.5.2

LED display

4−37

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5.3

Fault treatment and parametrizing

4−40

. . . . . . . . . . . . . . . . . . . . . . . . . .

Output modules

5−1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1

Function of the output modules

5−3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Summary of Contents for VMPA...-FB-EPL Series

Page 1: ...ics Manual CPX I O modules sub bases pneumatic interfaces and MPA electronic modules Types CPX DE CPX DA CPX 8DE 8DA CPX AB VMPA FB EPL CPX GP VABA 10S6 X1 VMPA FB EM CPX terminal Manual 526 440 en 0705f 717440 ...

Page 2: ......

Page 3: ...ic of Germany 2007 Internet http www festo com E Mail service_international festo com The copying distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibited Violations give rise to compensation All rights are reserved in particu lar the right to carry out patent utility model or ornamental design registration ...

Page 4: ...de mark of WAGO Kontakttechnik GmbH 32385 Minden Germany TORX is a registered trade mark of CAMCAR TEXTRON INC Rockford Ill USA HARAX is a registered trade mark of HARTING Deutschland GmbH 32381 Minden Germany SPEEDCON is a registered trade mark of PHOENIX CONTACT GmbH Co KG 32825 Blomberg Germany ...

Page 5: ...ents 1 5 1 2 Fitting 1 8 1 3 Settings for configuring the pneumatics 1 9 1 4 Installation 1 14 1 5 Instructions on commissioning 1 15 1 6 Diagnosis 1 19 1 6 1 Fault messages of the pneumatic interfaces 1 20 1 6 2 LED display 1 21 1 6 3 Fault treatment and parametrizing 1 23 2 MPA pneumatic modules 2 1 2 1 Function of the MPA pneumatic modules 2 3 2 1 1 Display and connecting elements 2 6 2 2 Fitti...

Page 6: ...ub bases 3 24 3 3 2 Fitting the screening shield plates 3 28 4 Input modules 4 1 4 1 Function of the input modules 4 3 4 2 Mounting 4 4 4 3 Installation 4 5 4 3 1 Input module CPX 4DE 4 6 4 3 2 Input module CPX 8DE 4 11 4 3 3 Input module CPX 8DE D with channel diagnosis 4 16 4 3 4 Input module CPX 16DE 4 21 4 3 5 Input module CPX 16DE D 4 24 4 3 6 Input module CPX 8NDE 4 26 4 4 Instructions on co...

Page 7: ...4 6 3 Installation 6 5 6 3 1 Multi I O module CPX 8DE 8DA 6 6 6 4 Instructions on commissioning 6 10 6 5 Diagnosis 6 16 6 5 1 Error messages of the multi I O modules 6 16 6 5 2 LED display 6 18 6 5 3 Error treatment and parametrizing 6 20 A Technical appendix A 1 A 1 Technical specifications of the pneumatic interfaces A 3 A 2 Technical specifications of the MPA electronic modules A 5 A 3 Technica...

Page 8: ... en 0705f A 9 1 Circuitry examples of PNP inputs A 22 A 9 2 Circuitry examples of PNP outputs A 22 A 9 3 Circuitry examples of NPN inputs A 23 A 9 4 Circuitry example with DUO cable A 24 A 9 5 Circuitry example with DNCV A 25 A 10 Accessories A 26 B Index B 1 ...

Page 9: ... are connected the specified limits for pressures temperatures electrical data torques etc must not be exceeded Please observe the standards specified in the relevant chapters and comply with technical regulations as well as with national and local regulations Warning In order to provide the electric power supply use only PELV circuits as per IEC DIN EN 60204 1 Protective Extra Low Voltage PELV Ta...

Page 10: ...intended exclusively for technicians trained in control and automation technology who have experience in installing commissioning programming and diagnosing pro grammable logic controllers PLC and field bus systems Service Please consult your local Festo Service if you have any techni cal problems ...

Page 11: ...s made between the following danger warnings Warning means that failure to observe this instruction may result in serious personal injury or damage to property Caution means that failure to observe this instruction may result in personal injury or damage to property Note means that failure to observe this instruction may result in damage to property The following pictogram marks passages in the te...

Page 12: ...ions tips and references to other sources of information Accessories Information on necessary or useful accessories for the Festo product Environment Information on the environment friendly use of Festo prod ucts Text markings The bullet indicates activities which may be carried out in any order 1 Figures denote activities which must be carried out in the numerical order specified Hyphens indicate...

Page 13: ...nstalling and commissioning CPX terminals can be found in the CPX system manual Special information on commissioning parametrizing and diagnosing a CPX terminal with the field bus node you are using can be found in the appropriate manual for the field bus node Information on further CPX modules can be found in the manual for the relevant module An overview is provided in table Tab 0 4 Conventions ...

Page 14: ...dules individual modules and components The diagram below shows an example 1 2 3 4 5 6 7 8 1 Field bus node 2 I O modules 3 Pneumatic interface 4 Pneumatic modules example MPA 5 Manifold sub base with additional power supply 6 Manifold sub base without supply 7 Manifold sub base with system supply 8 End plate Fig 0 1 Example of CPX terminal ...

Page 15: ...8 inputs negative logic NPN The I O modules each con sist of the electronic mod ule as well as a sub base and a manifold sub base Sub bases Note the possible combina tions in section 3 2 2 CPX AB 4 M12x2 5POL CPX AB 4 M12x2 5POL R CPX AB 8 M8 3POL CPX AB 8 M8 4POL CPX 4DA CPX 8DA CPX 8DA H Output module with 4 outputs PNP Output module with 8 outputs PNP High current out put module with 8 outputs ...

Page 16: ... Sub bases and manifold sub bases CPX M 16DE D Input module with 16 inputsand channeldiagnosis PNP The I O modules each con sist of the electronic mod ule as well as a sub base and a manifold sub base Sub base CPX M 8 M12x2 5POL Manifoldsub bases CPX GE EV CPX GE EV Tab 0 2 Overview of I O modules part 2 ...

Page 17: ... CPX pneumatic interfaces and CPX I O modules register specific faults via the field bus These can be evaluated via the status bits system status I O diagnostic interface system diagnosis module diagnosis fault numbers Further information on diagnosis can be found in the CPX system manual or in the manual for the field bus node ...

Page 18: ...f type CPX the MPA pneu matic modules as well as MPA CPA and Midi Maxi pneumatic interfaces CPX analogue I O modules Type P BE CPX AX Notes on connection types and instructions on fitting installing and commissioning CPX analogue I O modules CPX CP interface Type P BE CPX CP Instructions on fitting installing commission ing and diagnosing CP systems with the CP interface type CPX CP 4 FB Handheld ...

Page 19: ...pe P BE CPA Instructions on fitting installing commission ing maintaining and converting the CPA pneu matics type 12 Valve terminals with Midi Maxipneumatics type P BE MIDI MAXI 03 Instructions on fitting installing commission ing maintaining and converting the Midi Maxi pneumatics type 03 Valve terminal with VTSA ISO pneumatics type P BE VTSA 44 Instructions on fitting installing commission ing m...

Page 20: ...gnostic interface is a bus independent diagnostic interface at I O level permitting access to internal data of the CPX terminal I O modules Common term for the CPX modules which provide digital inputs and out puts CPX input modules and CPX output modules I Os Digital inputs and outputs Input module CPX input module Manifoldsub base Upper part of the housing of a module or block for linking the mod...

Page 21: ...Festo P BE CPX EA EN en 0705f Term abbreviation Meaning Status bits Internal inputs which supply coded common diagnostic messages Sub base Replaceable upper part of housing of modules with connections Tab 0 5 Product specific abbreviations ...

Page 22: ...Contents and general instructions XX Festo P BE CPX EA EN en 0705f ...

Page 23: ...Pneumatic interfaces 1 1 Festo P BE CPX EA EN en 0705f Chapter 1 Type VMPA FB EPL CPX GP 03 4 0 CPX GP CPA 10 CPX GP CPA 14 VABA 10S6 X1 ...

Page 24: ... interfaces 1 3 1 1 1 Display and connecting elements 1 5 1 2 Fitting 1 8 1 3 Settings for configuring the pneumatics 1 9 1 4 Installation 1 14 1 5 Instructions on commissioning 1 15 1 6 Diagnosis 1 19 1 6 1 Fault messages of the pneumatic interfaces 1 20 1 6 2 LED display 1 21 1 6 3 Fault treatment and parametrizing 1 23 ...

Page 25: ...lectrical peripherals of type 50 CPX to valve terminals type 32 MPA VABA 10S6 X1 CPX pneumatic interface for VTSA pneumatics ISO type 44 Pneumatic interface for connecting the modular electrical peripherals of type 50 CPX to VTSA ISO valves type 44 CPX GP 03 4 0 CPX pneumatic interface to Midi Maxi Pneumatic interface for connecting the modular electrical periphery type 50 CPX to valve terminals t...

Page 26: ...cs provides the mechanical and electrical connection to the MPA pneu matic modules As regards the CPX terminal this pneumatic interface does not therefore count as an electric module Midi Maxi pneumatics CPA pneumatics or VTSA pneumatics From the technical point of view the pneumatic interfaces for Midi Maxi pneumatics CPA pneumatics or VTSA pneu matics ISO each represent an electric module with a...

Page 27: ...he pneumatic interface for MPA pneumatics type 32 possesses the following display and connecting elements 1 Connecting plug to the MPA pneumatic modules 2 Inscription field 3 Connecting plug to the CPX manifold sub bases 1 2 3 Fig 1 1 Display and connecting elements of the pneumatic interface for MPA pneumatics ...

Page 28: ...pe 44 possesses the following display and connecting elements 1 Connecting plug to the VTSA pneumatic modules 2 Fault LED red 3 Inscription field 4 DIL switch under a transparent cover 5 Connecting plug to the CPX manifold sub bases 1 2 3 4 5 Fig 1 2 Display and connecting elements of the pneumatic interface for ISO pneumatics ...

Page 29: ...type 03 2 Pneumatic interface for CPA pneumatics type 12 here size 10 3 Connecting plug for the valves 4 Fault LED red 5 DIL switch under a transparent cover 6 Identificationfields 7 Connecting plug to the CPX manifold sub bases 1 2 3 4 5 6 3 4 5 7 7 Fig 1 3 Display and connecting elements of the pneumatic interface for Midi Maxi or CPA pneumatics Use identification labels type IBS 6x10 for markin...

Page 30: ... the operating and load voltage supplies The CPX terminal must first be dismantled before it can be extended or converted or when a pneumatic interface must be replaced Instructions on this can be found in the CPX system manual Instructions on extending or converting the pneumatic modules can be found in the appropriate pneumatics manual For Midi Maxi CPA or ISO pneumatic interfaces The setting of...

Page 31: ...ith various valves and electric modules in accordance with the customer s wishes The size of the valve address range on Midi Max CPA or VTSA pneumatics is not modified when the valves are ex tended or converted providing sufficient address space has already been reserved for the extension The valve address range must be set with a DIL switch The DIL switch is situ ated under the transparent cover ...

Page 32: ...e note especially the following Screws must be fitted accurately otherwise threads will be damaged Screws must be fastened at first only by hand Place the screws so that the self cutting threads are used The specified torques must be observed Screw connections must be fitted free of offset and mechanical tension Check the seals for damage IP65 Connecting surfaces must be clean to ensure sealing ef...

Page 33: ... positions OPEN CPA VTSA ISO or ON Midi Maxi are marked Rules for setting If the number of valve solenoid coils fitted is less than the number of output addresses set with the DIL switch the superfluous addresses will be reserved for later exten sions if the maximum number of valves is fitted output addresses will then remain unused Modifications to the configuration will not become effective unti...

Page 34: ...tputs for valves 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 OPEN 1 2 3 4 5 6 7 8 OPEN 8 reserved 7 reserved 6 reserved 5 reserved 4 OFF OPEN 3 ON CLOSED 2 as desired 1 as desired 24 outputs for valves factory setting for CPA 1 With CPA only 22 can be used 2 1 2 3 4 5 6 7 8 Setting not permitted 1 2 3 4 5 6 7 8 OPEN 8 reserved 7 reserved 6 reserved 5 reserved 4 ON CLOSED 3 as desired 2 as desired 1 as desired...

Page 35: ... seal and the surface opposite it for damage or dirt If necessary the seal must be replaced only with type CPX GP 03 4 0 or the surfaces must be cleaned 2 Place the cover carefully into position so that the seal is not damaged With type CPX GP CPA Tighten the screws at first only by hand Place the screws so that the self cutting threads can be used 3 Tighten the screws in diagonally opposite seque...

Page 36: ... the load voltage for the valves of the CPX terminal VVAL The power supply for the electronics of the pneumatic inter faces is provided via the operating voltage supply for the electronics sensors VEL SEN Address assignment within the pneumatic modules Instructions on assigning the addresses to the individual valve solenoid coils with Midi Maxi or CPA pneumatics can be found in the appropriate pne...

Page 37: ... place via the individual MPA pneumatic modules module orientated see chapter 2 Further information on parametrizing can be found in the system manual or in the manual for the field bus node Please note Activate the wire fracture monitoring only for outputs which also have a valve solenoid coil If the wire fracture monitoring is activated for an output which does not have a valve solenoid coil the...

Page 38: ...suppressed for each module separately Active monitoring causes the following The fault is sent to the CPX field bus node displayed by the common module fault LED Bit 2 3 Monitoring Description Undervoltage of valves VVAL Short circuit at the valve SCV Monitor Monitor Vval Monitor SCV Values 1 active 0 inactive Presetting bit 2 active bit 3 inactive Active Inactive Remark Monitoring can also be set...

Page 39: ...g Wire Fracture a missing valve or a wire fracture connection fault between the pneumatic interface and the valve coil is recognized display in the Handheld Tab 1 5 Monitoring wire fracture channel x channel specific Module parameters Fail safe channel x Function no Access to these module parameters is made via protocol specific functions see the manual for the field bus node Description Fault mod...

Page 40: ...atus which the outputs are to assume when switching is made to the Idle state see also CPX system manual This parameter is not available with all field bus protocols Tab 1 7 Idle mode channel x channel specific Module parameters Force channel x Function no Access to these module parameters is made via protocol specific functions see the manual for the field bus node Description Force mode of outpu...

Page 41: ...e parametrizing The faults are shown on the spot by means of the Fault LED and if necessary can be evaluated with the Handheld MMI Depending on the module parametrizing the faults are sent to the field bus node where they can be evaluated according to the field bus protocol used With the MPA pneumatics parametrizing takes place via the individual MPA pneumatic modules module orientated see chapter...

Page 42: ... check the electrical connections If necessary replace the valve 13 Fault wire fracture 2 Monitoring the residual current of the valve solenoid coils open load only active with 0 signal Onlyrelevant for CPA or VTSA pneu matics Check that the valves are fitted correctly and check the electrical connections If necessary replace the valve Correct any faulty parametrizing e g with reserved valvelocati...

Page 43: ...n 0705f 1 6 2 LED display Midi Maxi CPA or VTSA pneumatics There is an LED under the transparent cover for diagnosing these pneumatic interfaces CPX GP 03 4 0 CPX GP CPA VABA 10S6 X1 1 1 1 1 Fault LED red Fig 1 5 LED display of the pneumatic interfaces ...

Page 44: ...ee section 1 6 1 Tab 1 9 LED lights up Fault short circuit at valve Short circuit overload at valve 11 Wire fracture fault Monitoring the residual current of the valve solenoid coils open load only active with 0 signal Onlyrelevant for CPA or VTSA pneu matics 13 Tab 1 10 Fault LED for pneumatic interfaces Midi Maxi CPA or VTSA pneumatics The fault indicated by the red fault LED is transmitted by t...

Page 45: ... in load voltage for valves Fault message to field bus node Fault no 11 Fault short circuit at valve channel 0 Fault no 13 Fault wire fracture channel 0 Fault no 11 Fault short circuit at valve channel x Fault no 13 Fault wire fracture channel x Monitoring VVAL Monitoring SCV Monitoring Wire fracture Channel 0 Monitoring Wire fracture channel x Module fault LED 3 1 0 1 0 1 0 1 0 1 1 Module paramet...

Page 46: ...1 Pneumatic interfaces 1 24 Festo P BE CPX EA EN en 0705f ...

Page 47: ...MPA pneumatic modules 2 1 Festo P BE CPX EA EN en 0705f Chapter 2 Electronik modules Type VMPA1 FB EMG 8 VMPA1 FB EMS 8 VMPA2 FB EMG 4 VMPA2 FB EMS 4 ...

Page 48: ...ents 2 6 2 2 Fitting 2 7 2 3 Installation 2 11 2 4 Instructions on commissioning 2 16 2 4 1 Parameters of the MPA pneumatic modules 2 16 2 5 Diagnosis 2 18 2 5 1 Composition of the LED display on MPA1 2 19 2 5 2 Composition of the LED display on MPA2 2 20 2 5 3 LED messages for MPA electronic modules with standard diagnosis 2 22 2 5 4 Fault treatment and parametrizing 2 24 ...

Page 49: ... intermediate electrical supply see section 2 3 maximum 8 MPA pneumatic modules are permitted per CPX terminal Up to 64 valve solenoid coils exclusively MPA1 or 32 valve solenoid coils exclusively MPA2 are therefore possible With intermediate electrical supply see section 2 3 maxi mum 16 MPA pneumatic modules are permitted per CPX terminal Up to 128 valve solenoid coils exclusively MPA1 or 64 valv...

Page 50: ...e for 4 valve plates Valve plates or corresponding pneumatic components or Cover plates for reserve locations MPA2 VMPA2 FB EM VMPA2 FB AP 2 1 VMPA2 M1H VMPA2 RP MPA2 pneumatic module Output module with MPA pneumatics consisting of Electronic module with 4 outputs Variants and description see Tab 2 2 Sub base for 2 valve plates Valve plates or corresponding pneumatic components or Cover plates for...

Page 51: ...overview of the MPA electronic modules Type Description of the electronic module VMPA1 FB EMG 8 8 outputs withelectrical isolation VMPA1 VMPA1 FB EMS 8 8 outputs withoutelectrical isolation VMPA2 FB EMG 4 4 outputs withelectrical isolation VMPA2 VMPA2 FB EMS 4 4 outputs withoutelectrical isolation Outputs correspond to valve solenoid coils Tab 2 2 Overview of the MPA electronic modules ...

Page 52: ...ee sections 2 5 1 and 2 5 2 2 Connecting plug to further MPA pneu matic modules 3 Manual override 4 Label supports with inscription field 5 Connecting plug to the CPX pneumatic interface or to further MPA pneumatic modules 1 2 3 4 5 1 3 5 7 0 2 4 6 Fig 2 2 Display and connecting elements example MPA1 Use sign supports type VMPA1 ST 1 4 for identification of the MPA pneumatic modules ...

Page 53: ...erted or when a pneumatic interface must be replaced Instructions on this can be found in the CPX sys tem manual Instructions on extending or converting the MPA pneumatic modules can be found in the appropriate pneumatics manual Electronic modules or valve plates can be replaced on the fitted CPX terminal Caution Modules may be damaged if they are not handled correctly Do not touch the electrical ...

Page 54: ...pecified torques must be observed Screw connections must be fitted free of offset and mechanical tension Check the seals for damage IP65 Connecting surfaces must be clean to ensure sealing effect avoid leakage and contact faults Dismantling the electronic module 1 Use a screwdriver with a narrow blade to loosen the fastening screws of all valve or blanking plates and remove the plates from the sub...

Page 55: ... plates or blanking plates 3 Flat seals 4 Electronic module 5 Sub base 6 Inscription label holder 7 Sealing lip of the electronic module 8 Fastening screws of the electronic module 9 2 conical ring seals per valve plate or blanking plate 1 2 3 4 5 6 9 8 7 Fig 2 3 Dismantling and fitting the electronic module example MPA1 ...

Page 56: ...e electronic module with 0 2 0 25 Nm 3 Then fit the valve plates or blanking plates Check the seals of the valve or blanking plates for damage Replace seals if they are damaged 4 Make sure that the seals are seated correctly The flat seal between the sub base and the component must be seated in the recess in the component The ring seals between the electronic module and the component are conical T...

Page 57: ... via the load voltage for the valves of the CPX terminal VVAL The power supply for the electronic modules is provided via the operating voltage supply for the electronics sensors VEL SEN Caution Damage to components and functional damage It is not permitted to supply voltage to MPA pneumatic modules with electronic modules without electrical isola tion via a manifold sub base type CPX GE EV V valv...

Page 58: ...diate electrical ssupply module supply plate electric type VMPA FB SP V 1 If a 4 pin system supply module is used the electrical isolation will no longer be effective Tab 2 3 Permitted supply modules modules for MPA electronic modules In the case of MPA electronic modules with electrical isolation type VMPA1 FB EMG or VMPA2 FB EMG VEL SEN and VVAL are completely electrically isolated In conjunctio...

Page 59: ... with electrical valve supply 4 MPA pneumatic interface 5 MPA pneumatic modules with electrical isolation necessary due to separate electrical valve supply 3 Because of this supply modules without electrical isolation are not permitted here 6 Load voltage for valves VVAL 7 Load voltage for digital outputs VOUT 8 Operating voltage for electronics and sensors VEL SEN 9 5 further rails Fig 2 4 Circui...

Page 60: ...ub base with electrical valve supply or 5 pin system supply 7 8 5 Intermediate electrical supply module type VMPA FB SP V 6 MPA pneumatic module with electrical isolation necessary due to intermedi ate electrical supply 5 7 Load voltage for valves VVAL 8 Load voltage for digital outputs VOUT 9 Operating voltage for electronics and sensors VEL SEN aJ 5 further rails Fig 2 5 Circuit diagram of the v...

Page 61: ...ignment applies solenoid coil 14 occupies the lower value address solenoid coil 12 occupies the higher value address 1 2 5 3 4 7 6 Ox 2 Ox 4 Ox 6 Ox 1 Ox 3 Ox 5 Ox 7 Oy 1 Oy 0 Oy 3 Oy 2 12 14 12 14 14 12 14 12 14 Ox 0 12 14 5 3 4 3 4 1 MPA1 pneumatic module 2 MPA2 pneumatic module 3 Addresses of coil 14 channel 0 2 4 6 4 Addresses of coil 12 channel 1 3 5 7 5 Valve plates with two solenoid coils 6...

Page 62: ...ral to all electronic modules of the MPA pneumatic modules Module parameters Monitoring the CPX module Function no 4828 m 64 0 m module number 0 47 Description Monitoring of the possible faults can be activated or deactivated suppressed for each module separately Active monitoring causes the following The fault is displayed via the fault LEDs sent to the CPX field bus node Bit 2 Monitoring Descrip...

Page 63: ... node Description Onlyrelevant for certain field bus protocols Idle mode channel x Hold last state Idle state presetting Idle state channel x Set output Reset output presetting Remark With the aid of the so called Idle mode parametrizing you can determine the signal status which the outputs are to assume when switching is made to the Idle state see also CPX system manual This parameter is not avai...

Page 64: ...stered or suppressed depending on the module parametrizing The faults are shown on the spot via the fault LEDs and if necessary can be evaluated with the handheld VMPA1 VMPA2 MPA pneumatic modules with electronic modules of types VMPA1 8 and VMPA2 4 can register the following stan dard faults Fault Load voltage for valves VVAL ...

Page 65: ...h channel on the electronic modules 1 LED of the valve solenoid coils 12 here channel 1 2 LED of the valve solenoid coils 14 here channel 0 3 Addresses and LED assignment of the valve solenoid coils 12 4 Addresses and LED assignment of the valve solenoid coils 14 1 2 3 1 3 5 7 0 2 4 6 1 3 5 7 0 2 4 6 4 12 14 12 14 12 14 12 14 3 4 Fig 2 7 LED display of the MPA1 pneumatic modules ...

Page 66: ... the electronic modules 1 LED of the valve solenoid coils 12 here channel 1 2 LED of the valve solenoid coils 14 here channel 0 3 Addresses and LED assignment of the valve solenoid coils 12 4 Addresses and LED assignment of the valve solenoid coils 14 1 2 3 1 3 0 2 4 3 4 1 0 3 2 12 14 12 14 3 4 Fig 2 8 LED display of the MPA2 pneumatic modules up to software status SW31 03 06 Rev 4 type EMS 4 or S...

Page 67: ...le of channel assignment 2 Yellow LED of the valve solenoid coils 12 channel x 1 3 Red LED of the valve solenoid coils 12 channel x 1 4 Yellow LED of the valve solenoid coils 14 channel x 0 5 Red LED of the valve solenoid coils 14 channel x 0 1 2 1 0 3 2 12 14 12 14 3 4 LEDs channel 1 LEDs channel 0 LEDs channel 3 LEDs channel 2 5 Fig 2 9 Separate display with yellow and red LEDs on MPA2 pneumatic...

Page 68: ...d VMPA2 4 LED yellow red Sequence Status Fault number Fault treatment LED is out ON OFF Faultless operation Status of assigned channel logical 0 output supplies 0 signal None lights up yellow ON OFF Faultless operation Status of assigned channel logical 1 output supplies 1 signal None lights up red ON OFF Fault in load voltage for valves Load voltage for valves VVAL missing or too low 5 Check the ...

Page 69: ...ronic modules the fault Load voltage for valves will be displayed depending on the hardware and software status or channel by channel The following table provides an overview Fault in load voltage for valves MPA1 MPA2 Fault is registered for the complete module Module fault channel no 1 EMS EMG up to SW31 03 06 Rev 7 up to SW31 03 06 Rev 5 up to SW31 03 06 Rev 4 up to SW31 03 06 Rev 3 Fault is reg...

Page 70: ...MPA pneumatic modules Further registering and display of the faults can be suppressed as desired with the appropriate module parameters represented here as switches The parameter is described in section 2 4 2 Fault no 5 Fault in load voltage for valves Fault message to field bus node Monitoring VVAL Fault LEDs 1 0 1 1 Module parameters switch position represented default setting 2 Module specific ...

Page 71: ...ules 3 1 Festo P BE CPX EA EN en 0705f Chapter 3 Type CPX AB 4 M12x2 5POL CPX AB 4 M12x2 5POL R CPX M 4 M12x2 5POL CPX AB 8 M8 3POL CPX AB 8 M8 4POL CPX AB 8 KL 4POL CPX AB 1 SUB BU 25POL CPX AB 4 HARX2 4POL CPX AB 4 M12 8POL CPX M 8 M12x2 5POL ...

Page 72: ...gy I O modules 3 1 3 1 Components of an I O module 3 3 3 2 Connections 3 4 3 2 1 Display and connecting elements 3 8 3 2 2 Combinations of I O modules and sub bases 3 10 3 2 3 Connecting the cables and plugs to the sub bases 3 13 3 3 Mounting 3 23 3 3 1 Fitting the sub bases 3 24 3 3 2 Fitting the screening shield plates 3 28 ...

Page 73: ...nted circuit board with the electronics and the LED display of the I O mod ule The electronic module is fitted into the sub base and is connected to this and to the manifold sub base by means of electric plug connectors The manifold sub base as the lower part of the housing provides the mechanical and electrical link between the module and the valve terminal 1 Sub base with specific connections 2 ...

Page 74: ... CPX AB 4 M12x2 5POL 4 M12 sockets 5 pin Protection class IP 65 IP 67 One functional earth connection per socket Screening shielding possibility via screening shield plate see Accessories Appendix A 10 CPX AB 4 M12x2 5POL R 4 M12 sockets with metal thread 5 pin Protection class IP 65 IP 67 One functional earth connection per socket Screening shielding possibility via metal thread enables M12 conne...

Page 75: ...n 4 x 4 pin Protection class IP 20 Protection class IP65 IP67 with cover AK 8KL and screw connector set VG K M9 All cores can be laid individually in spring clip terminals Connections are in groups of 4 one functional earth connection per group CPX AB 1 SUB BU 25POL 1 SUB D socket 25 pin Protection class IP 20 With plug type SD SUB D ST25 IP 65 IP 67 see Accessories Appendix A 10 Tab 3 2 Connectio...

Page 76: ...d for this purpose see Accessories Appendix A 10 Insulation piercing connection CPX AB 4 M12 8POL 4 M12 sockets 8 pin Protection class IP 65 IP 67 Intended for connecting cylinder valve combination type DNCV Connections are arranged in groups one functional earth connection per group Screening shielding possibility via screening shield plate see Accessories Appendix A 10 Tab 3 3 Connection designs...

Page 77: ...nnection per socket Screening shielding possibility via metal thread enables M12 connectors and SPEEDCON plug connectors to be used CPX M 8 M12x2 5POL 8 M12 sockets with metal thread 5 pin Protection class IP 65 IP 67 One functional earth connection per socket Screening shielding possibility via metal thread enables M12 connectors and SPEEDCON plug connectors to be used Tab 3 1 Connection designs ...

Page 78: ... sub base see Fig 3 2 The input module type CPX M 16DE D is an exception see Fig 3 3 1 Type plate 2 Module identification here 8DI for an input module type CPX 8DE 3 Electrical connections example 4 Inscription fields for addresses 5 LEDs Inputs green Outputs yellow Faults red 0 1 2 3 8 DI 4 5 6 7 1 2 3 4 5 Fig 3 2 Display and connecting elements on modules with transparent cover Use identity labe...

Page 79: ...1 Type plate 2 Electrical connections example 3 LEDs Inputs green Outputs yellow Faults red 4 Holes for fastening identity labels 1 2 3 4 Fig 3 3 Display and connecting elements on metal designs here CPX M 8 M12x2 5POL Use screws type CPX M M2 5X6 12X for fastening the identity labels ...

Page 80: ... 8NDE 8 inputs CPX 16DE 16 inputs CPX AB 4 M12x2 5POL 4 M12 sockets 5 pin CPX AB 4 M12x2 5POL R 4 M12 sockets with metal thread 5 pin CPX AB 8 M8 3POL 8 M8 sockets 3 pin CPX AB 8 M8 4POL 8 M8 sockets 4 pin CPX AB 8 KL 4POL 2 terminal strips 16 pin CPX AB 1 SUB BU 25POL 1 SUB D socket 25 pin CPX AB 4 HARX2 4POL 4 M12 sockets with in sulation piercing 4 pin CPX AB 4 M12 8POL 4 M12 sockets 8 pin Can ...

Page 81: ...sockets 5 pin CPX AB 4 M12x2 5POL R 4 M12 sockets with metal thread 5 pin CPX AB 8 M8 3POL 8 M8 sockets 3 pin CPX AB 8 M8 4POL 8 M8 sockets 4 pin CPX AB 8 KL 4POL 2 terminal strips 16 pin CPX AB 1 SUB BU 25POL 1 SUB D socket 25 pin CPX AB 4 HARX2 4POL 4 M12 sockets with in sulation piercing 4 pin CPX AB 4 M12 8POL 4 M12 sockets 8 pin Can be combined Cannot be combined Tab 3 3 Permitted combination...

Page 82: ...an be combined Cannot be combined Tab 3 4 Permitted combinations of digital input modules with metal sub bases Sub base Metal design Digital output modules and multi I O module Type CPX 4DA 4 outputs CPX 8DA 8 outputs CPX 8DA H 8 high current outputs CPX 8DE 8DA 8 inputs and outputs CPX M 4 M12x2 5POL 4 M12 sockets with metal thread 5 pin CPX M 8 M12x2 5POL 8 M12 sockets with metal thread 5 pin Ca...

Page 83: ...ment of the connected actuators and uncontrolled movements of loose tubing can cause injury to human beings or damage to property Before carrying out installation and maintenance work switch off the following the compressed air supply the operating and load voltage supplies The protection class of the I O modules depends on the sub base used as well as on the plugs and protective caps used Instruc...

Page 84: ...d sockets with protective caps type ISK M12 see Appendix A 10 Accessories The sub bases with metal thread type CPX AB 4 M12x2 5POL R and CPX M M12x2 5POL enable fast lock ing systems to be used e g SPEEDCON from Phoenix Con tact When using fast locking systems follow the manufac turer s instructions in order to comply with protection class IP 65 IP 67 Screening shield On plugs without metal housin...

Page 85: ...g in environments heavily sub jected to interference or for analogue signals For this pur pose the screening shield plates must be earthed at the flat contact intended for this purpose as per DIN 46 244 B2 8 1 2 8 x 1 mm Connect the earth cable of the screening shield plate with low impedance to the functional earth connection FE as per Fig 3 4 Screening shield plates lying next to each other are ...

Page 86: ...act 3 Screening shield plate 4 Functional earth connection FE with blade connector as per DIN 46 245 B2 8 1 1 2 3 4 Fig 3 4 Connecting the screening shield plate Note In order to comply with protection class IP 65 IP 67 Do not use the spring contacts if you have sealed un used sockets with protective caps ...

Page 87: ...al unused sockets with protective caps type ISK M8 Accessories Sub base CPX AB 8 KL 4POL The completely fitted sub base CPX AB 8 KL 4POL complies with protection class IP 20 Specifications of the cable terminals Cable cross sectional area 0 08 1 5 mm2 Max current see chapter A 6 Insulation removed 5 6 mm Permitted copper conductors single wire multi wire fine wire also with tin plated indi vidual ...

Page 88: ... the cables Note To ensure reliable contact connect only one conductor per spring terminal Insert only cables into the terminal opening The ter minal will be damaged if a screwdriver is inserted into the opening When connecting and disconnecting the cables 1 Press the screwdriver with a light rotary movement to wards the centre of the unlocking opening see Fig 3 5 The cable terminal will then be u...

Page 89: ... type VG K M9 from Festo Note the relevant fitting instructions 1 Cover AK 8KL 2 Screw connector set VG K M9 1 2 Fig 3 6 Cover and screw connector set for sub base CPX AB 8 KL 4POL for complying with protection class IP65 67 Sub base CPX AB 1 SUB BU 25POL The completely fitted sub base CPX AB 1 SUB BU 25POL complies with protection class IP 20 In order that sub base CPX AB 1 SUB BU 25POL complies ...

Page 90: ... of union nut strain relief and splicing ring for connecting sensors and actuators Tighten the union nuts of the plugs at first by hand Seal the unused connecting sockets with protective caps from Harting see Accessories Appendix A 10 Specifications of the cables for the sub base CPX AB 4 HARX2 4POL Cable cross sectional area 0 25 0 5 mm2 Strand cross section up to 0 1 mm Insulation material PVC P...

Page 91: ...her and cut off the projecting core ends flush with the splicing ring 4 Insert the pre fitted splicing seal element into the contact sup port in the sub base Screw in the union nut as far as possible 1 2 4 3 1 2 4 3 Fig 3 7 Connecting the cables to sub base CPX AB Dismantling Loosen the screw connector and remove the cores by pulling them out of the contacts The cores can be connected up to 10 tim...

Page 92: ...tion type DNCV or other sensors and actuators see AppendixA 10 Tighten the union nuts of the plugs at first by hand Seal unused sockets with protective caps type ISK M12 Accessories Screening plate type CPX AB S 4 12 Sub base CPX AB 4 M12 8POL can be combined with a screening plate This can be ordered separately as an acces sory Instructions on subsequent fitting of the screening shield plate can ...

Page 93: ...ropriate handling can result in damage to the modules Do not touch the electrical contacts of the modules Observe the handling specifications for electrostatically sensitive devices Discharge yourself before installing or removing sub assemblies to protect the sub assemblies from static discharges Before the CPX terminal can be extended or converted it must first be unscrewed and dismantled Instru...

Page 94: ...es must be clean to ensure sealing effect avoid leakage and contact faults The screw connection between the sub base and the mani fold sub base is designed to withstand at least 10 fitting removal cycles under observance of the instructions Observe also the installation instructions supplied with modules and components ordered at a later stage CPX terminals are supplied from the factory completely...

Page 95: ...ase carefully and without tilting away from the electrical plug connection of the electronic module Only in cases where the electronic module is to be removed Pull the electronic module carefully and without tilting away from the contact rails of the manifold sub base 1 Sub base 2 Screws 3 Electrical plug connector 4 Electronic module 5 Contact rails 6 Manifold sub base 1 2 3 4 5 6 Fig 3 8 Fitting...

Page 96: ...ppen dix A 10 Accessories with plastic manifold sub bases thread cutting screws with metal manifold sub bases screws with metric thread Only in cases where the electronic module has been re moved Place the electronic module in the manifold sub base Make sure that the grooves with the contact terminals on the bottom of the electronic module lie above the contact rails Then push the electronic modul...

Page 97: ...re that the plug connectors of the sub base are aligned exactly with the connectors of the electronic module Then push the sub base carefully and without tilting onto the manifold sub base 3 Tighten the screws at first only by hand Place the screws so that the self cutting threads can be used Tighten the screws with a Torx screwdriver size T10 with torque 0 9 1 1 Nm ...

Page 98: ...ore the terminal is fitted or dismantled Fitting Fit the screening plate as follows see Fig 3 9 1 Dismantle the sub base see section 3 3 1 2 Snap the spring clips of the screening shield plate from above into the appropriate recesses on the dismantled sub base 3 Fit the sub base Instructions on earthing the screening shield plate can be found in section 3 2 3 Dismantling The screening shield plate...

Page 99: ...O modules 3 29 Festo P BE CPX EA EN en 0705f 1 Spring contact 2 Screening shield plate 3 Spring clip 4 Sub base type CPX AB 4 M12x2 5POL or CPX AB 4 M12 8POL 5 CPX terminal 1 2 3 4 5 Fig 3 9 Fitting screening shield plate type CPX AB S 4 12 ...

Page 100: ...3 Overview and connecting technology I O modules 3 30 Festo P BE CPX EA EN en 0705f ...

Page 101: ...Input modules 4 1 Festo P BE CPX EA EN en 0705f Chapter 4 Type CPX 4DE CPX 8DE CPX 8DE D CPX 16DE CPX M 16DE D CPX 8NDE ...

Page 102: ...4 11 4 3 3 Input module CPX 8DE D with channel diagnosis 4 16 4 3 4 Input module CPX 16DE 4 21 4 3 5 Input module CPX 16DE D 4 24 4 3 6 Input module CPX 8NDE 4 26 4 4 Instructions on commissioning 4 31 4 4 1 Parameters of the input modules type CPX 4DE 8DE 8DE D 16DE and 8NDE 4 31 4 5 Diagnosis 4 35 4 5 1 Fault messages of the input modules 4 35 4 5 2 LED display 4 37 4 5 3 Fault treatment and par...

Page 103: ...ositions to be scanned A distinction is made between the following types Type Description CPX 4DE Provides 4 digital inputs as per IEC 1131 type 2 24 V positive logic PNP CPX 8DE Provides 8 digital inputs as per IEC 1131 type 2 24 V positive logic PNP CPX 8DE D Provides 8 digital inputs with channel diagnosis as per IEC 1131 type 2 24 V positive logic PNP Tab 4 1 Overview of input modules part 1 ...

Page 104: ... per IEC 1131 type 2 24 V positive logic PNP CPX M 16DE D Provides 16 digital inputs with channel diagnosis as per IEC 1131 type 2 24 V posi tive logic PNP CPX 8NDE Provides 8 digital inputs as per IEC 1131 type 2 24 V negative logic NPN Tab 4 2 Overview of input modules part 2 4 2 Mounting See section 3 3 ...

Page 105: ... off the following the compressed air supply the operating and load voltage supplies In the following sections you will find the pin assignments of the input modules for the different sub bases Instructions on connecting the cables and plugs to the sub bases can be found in section 3 2 3 Power supply The 24 V sensor supply for the inputs as well as the power supply for the electronics of the input...

Page 106: ...4 VSEN 2 Ex 3 3 0 VSEN 4 Ex 2 5 FE1 Socket X4 1 24 VSEN 2 n c 3 0 VSEN 4 Ex 3 5 FE1 3 2 3 example of representation with CPX AB 4 M12x2 5POL Ex Input x FE functional earth n c not connected 1 connected internally 1 With CPX AB 4 M12x2 5POL R and CPX M 4 M12x2 5POL the metal thread is connected to FE Tab 4 3 Pin assignment of I module type CPX 4DE with sub base CPX AB 4 M12x2 5POL R CPX M 4 M12x2 5...

Page 107: ... 3 4 DI X 1 X 2 X 3 X 4 X 5 X 6 X 7 X 8 1 X1 4 1 3 X2 4 1 3 X3 4 1 3 X4 4 1 3 Socket X1 1 24 VSEN 3 0 VSEN 4 Ex Socket X2 1 24 VSEN 3 0 VSEN 4 Ex 1 Socket X3 1 24 VSEN 3 0 VSEN 4 Ex 1 Socket X4 1 24 VSEN 3 0 VSEN 4 n c 0 1 1 1 X5 4 1 3 X6 4 1 3 X7 4 1 3 X8 4 1 3 Socket X5 1 24 VSEN 3 0 VSEN 4 Ex 2 Socket X6 1 24 VSEN 3 0 VSEN 4 Ex 3 Socket X7 1 24 VSEN 3 0 VSEN 4 Ex 3 Socket X8 1 24 VSEN 3 0 VSEN ...

Page 108: ... 2 3 0 1 2 3 X1 X2 X3 X4 0 1 2 3 0 1 2 3 0 1 2 3 0 1 2 3 1 X1 0 24 VSEN X1 1 0 VSEN X1 2 Ex X1 3 FE X2 0 24 VSEN X2 1 0 VSEN X2 2 Ex 1 X2 3 FE X3 0 24 VSEN X3 1 0 VSEN X3 2 Ex 1 X3 3 FE X4 0 24 VSEN X4 1 0 VSEN X4 2 n c X4 3 FE 0 1 1 X5 X6 X7 X8 0 1 2 3 0 1 2 3 0 1 2 3 0 1 2 3 1 X5 0 24 VSEN X5 1 0 VSEN X5 2 Ex 2 X5 3 FE X6 0 24 VSEN X6 1 0 VSEN X6 2 Ex 3 X6 3 FE X7 0 24 VSEN X7 1 0 VSEN X7 2 Ex 3...

Page 109: ... 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 1 Ex 2 Ex 1 3 Ex 1 4 n c 5 24 VSEN 6 0 VSEN 7 24 VSEN 8 0 VSEN 9 24 VSEN 10 24 VSEN 11 0 VSEN 12 0 VSEN 13 FE 0 1 1 14 Ex 2 15 Ex 3 16 Ex 3 17 n c 18 24 VSEN 19 24 VSEN 20 24 VSEN 21 24 VSEN 22 0 VSEN 23 0 VSEN 24 0 VSEN 25 FE housing FE 2 3 3 Ex Input x FE functional earth n c not connected Tab 4 6 Pin assignment of I module type CPX 4D...

Page 110: ...ment X3 X4 LED 0 1 2 3 4 DI 1 2 3 1 4 X1 X2 2 3 1 4 Socket X1 1 24 VSEN 2 Ex 1 3 0 VSEN 4 Ex Socket X2 1 24 VSEN 2 n c 3 0 VSEN 4 Ex 1 1 0 1 1 2 3 1 4 X3 X4 2 3 1 4 Socket X3 1 24 VSEN 2 Ex 3 3 0 VSEN 4 Ex 2 Socket X4 1 24 VSEN 2 n c 3 0 VSEN 4 Ex 3 3 2 3 Ex Input x FE functional earth n c not connected 1 connected internally Tab 4 7 Pin assignment of I module type CPX 4DE with sub base CPX AB 4 H...

Page 111: ...3 1 1 5 5 4 4 X3 X4 Socket X3 1 24 VSEN 2 Ex 5 3 0 VSEN 4 Ex 4 5 FE1 Socket X4 1 24 VSEN 2 EX 7 3 0 VSEN 4 Ex 6 5 FE1 5 4 7 6 example of representation with CPX AB 4 M12x2 5POL Ex Input x FE functional earth 1 With CPX AB 4 M12x2 5POL R and CPX M 4 M12x2 5POL the metal thread is connected to FE Tab 4 8 Pin assignment of I module type CPX 8DE with sub base CPX AB 4 M12x2 5POL R CPX M 4 M12x2 5POL R...

Page 112: ...4 1 3 X2 4 1 3 X3 4 1 3 X4 4 1 3 Socket X1 1 24 VSEN 3 0 VSEN 4 Ex Socket X2 1 24 VSEN 3 0 VSEN 4 Ex 1 Socket X3 1 24 VSEN 3 0 VSEN 4 Ex 2 Socket X4 1 24 VSEN 3 0 VSEN 4 Ex 3 0 1 2 3 X5 4 1 3 X6 4 1 3 X7 4 1 3 X8 4 1 3 Socket X5 1 24 VSEN 3 0 VSEN 4 Ex 4 Socket X6 1 24 VSEN 3 0 VSEN 4 Ex 5 Socket X7 1 24 VSEN 3 0 VSEN 4 Ex 6 Socket X8 1 24 VSEN 3 0 VSEN 4 Ex 7 4 5 6 7 Ex Input x FE functional eart...

Page 113: ... 0 1 2 3 0 1 2 3 X1 0 24 VSEN X1 1 0 VSEN X1 2 Ex X1 3 FE X2 0 24 VSEN X2 1 0 VSEN X2 2 Ex 1 X2 3 FE X3 0 24 VSEN X3 1 0 VSEN X3 2 Ex 2 X3 3 FE X4 0 24 VSEN X4 1 0 VSEN X4 2 Ex 3 X4 3 FE 0 1 2 3 X5 X6 X7 X8 0 1 2 3 0 1 2 3 0 1 2 3 0 1 2 3 X5 0 24 VSEN X5 1 0 VSEN X5 2 Ex 4 X5 3 FE X6 0 24 VSEN X6 1 0 VSEN X6 2 Ex 5 X6 3 FE X7 0 24 VSEN X7 1 0 VSEN X7 2 Ex 6 X7 3 FE X8 0 24 VSEN X8 1 0 VSEN X8 2 Ex...

Page 114: ... 6 7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 1 Ex 2 Ex 1 3 Ex 2 4 Ex 3 5 24 VSEN 6 0 VSEN 7 24 VSEN 8 0 VSEN 9 24 VSEN 10 24 VSEN 11 0 VSEN 12 0 VSEN 13 FE 0 1 2 3 14 Ex 4 15 Ex 5 16 Ex 6 17 Ex 7 18 24 VSEN 19 24 VSEN 20 24 VSEN 21 24 VSEN 22 0 VSEN 23 0 VSEN 24 0 VSEN 25 FE housing FE 4 5 6 7 Ex Input x FE functional earth Tab 4 11 Pin assignment of I module type CPX 8DE...

Page 115: ... LED Pin assignment X3 X4 LED 0 1 2 3 8 DI 4 5 6 7 2 3 1 4 X1 X2 2 3 1 4 Socket X1 1 24 VSEN 2 Ex 1 3 0 VSEN 4 Ex Socket X2 1 24 VSEN 2 Ex 3 3 0 VSEN 4 Ex 2 1 0 3 2 2 3 1 4 X3 X4 2 3 1 4 Socket X3 1 24 VSEN 2 Ex 5 3 0 VSEN 4 Ex 4 Socket X4 1 24 VSEN 2 EX 7 3 0 VSEN 4 Ex 6 5 4 7 6 Ex Input x FE functional earth Tab 4 12 Pin assignment of I module type CPX 8DE with sub base CPX AB 4 HARX2 4POL ...

Page 116: ...a diagnostic message I module type CPX 8DE D with sub base CPX AB 4 M12x2 5POL R CPX M 4 M12x2 5POL Sub base Pin assignment X1 X2 LED Pin assignment X3 X4 LED 2 2 3 3 1 1 5 5 4 4 X1 X2 Socket X1 1 24 VSENx 2 Ex 1 3 0 VSENx 4 Ex 5 FE1 Socket X2 1 24 VSENx 2 2 Ex 3 3 0 VSENx 2 4 Ex 2 5 FE1 1 0 3 2 2 2 3 3 1 1 5 5 4 4 X3 X4 Socket X3 1 24 VSENx 4 2 Ex 5 3 0 VSENx 4 4 Ex 4 5 FE1 Socket X4 1 24 VSENx 6...

Page 117: ... Sub base Pin assignment X1 to X4 LED Pin assignment X5 to X8 LED X1 4 1 3 X2 4 1 3 X3 4 1 3 X4 4 1 3 Socket X1 1 24 VSENx 3 0 VSENx 4 Ex Socket X2 1 24 VSENx 1 3 0 VSENx 1 4 Ex 1 Socket X3 1 24 VSENx 2 3 0 VSENx 2 4 Ex 2 Socket X4 1 24 VSENx 3 3 0 VSENx 3 4 Ex 3 0 1 2 3 X5 4 1 3 X6 4 1 3 X7 4 1 3 X8 4 1 3 Socket X5 1 24 VSENx 4 3 0 VSENx 4 4 Ex 4 Socket X6 1 24 VSENx 5 3 0 VSENx 5 4 Ex 5 Socket X...

Page 118: ...X2 0 24 VSENx 2 X2 1 0 VSENx 2 X2 2 Ex 1 X2 3 FE X3 0 24 VSENx 2 X3 1 0 VSENx 2 X3 2 Ex 2 X3 3 FE X4 0 24 VSENx 3 X4 1 0 VSENx 3 X4 2 Ex 3 X4 3 FE 0 1 2 3 X5 X6 X7 X8 0 1 2 3 0 1 2 3 0 1 2 3 0 1 2 3 X5 0 24 VSENx 4 X5 1 0 VSENx 4 X5 2 Ex 4 X5 3 FE X6 0 24 VSENx 5 X6 1 0 VSENx 5 X6 2 Ex 5 X6 3 FE X7 0 24 VSENx 6 X7 1 0 VSENx 6 X7 2 Ex 6 X7 3 FE X8 0 24 VSENx 7 X8 1 0 VSENx 7 X8 2 Ex 7 X8 3 FE 4 5 6...

Page 119: ...4 15 16 17 18 19 20 21 22 23 24 25 1 Ex 2 Ex 1 3 Ex 2 4 Ex 3 5 24 VSENx 1 6 0 VSENx 1 7 24 VSENx 3 8 0 VSENx 3 9 24 VSENx 10 24 VSENx 2 11 0 VSENx 12 0 VSENx 2 13 FE 0 1 2 3 14 Ex 4 15 Ex 5 16 Ex 6 17 Ex 7 18 24 VSENx 4 19 24 VSENx 5 20 24 VSENx 6 21 24 VSENx 7 22 0 VSENx 4 x 7 23 0 VSENx 4 x 7 24 0 VSENx 4 x 7 25 FE housing FE 4 5 6 7 Ex Input x FE functional earth Tab 4 16 Pin assignment of I mo...

Page 120: ... and Ex 6 The inputs Ex 1 Ex 3 Ex 5 and Ex 7 do not generate a diagnostic message I module type CPX 8DE D with sub base CPX AB 2 HARX2 4POL Sub base Pin assignment X1 X2 LED Pin assignment X3 X4 LED 2 3 1 4 X1 X2 2 3 1 4 Socket X1 1 24 VSENx 2 Ex 1 3 0 VSENx 4 Ex Socket X2 1 24 VSENx 2 2 Ex 3 3 0 VSENx 2 4 Ex 2 1 0 3 2 2 3 1 4 X3 X4 2 3 1 4 Socket X3 1 24 VSENx 4 2 Ex 5 3 0 VSENx 4 4 Ex 4 Socket X...

Page 121: ...2 3 1 X4 4 2 3 1 X1 4 2 3 1 Socket X1 1 24 VSEN 2 Ex 1 3 0 VSEN 4 Ex Socket X2 1 24 VSEN 2 Ex 3 3 0 VSEN 4 Ex 2 Socket X3 1 24 VSEN 2 Ex 5 3 0 VSEN 4 Ex 4 Socket X4 1 24 VSEN 2 Ex 7 3 0 VSEN 4 Ex 6 1 0 3 2 5 4 7 6 X5 4 2 3 1 X6 4 2 3 1 X7 4 2 3 1 X8 4 2 3 1 Socket X5 1 24 VSEN 2 Ex 9 3 0 VSEN 4 Ex 8 Socket X6 1 24 VSEN 2 Ex 11 3 0 VSEN 4 Ex 10 Socket X7 1 24 VSEN 2 Ex 13 3 0 VSEN 4 Ex 12 Socket X8...

Page 122: ...3 0 1 2 3 0 1 2 3 0 1 2 3 X1 0 Ex 8 X1 1 24 VSEN X1 2 Ex X1 3 FE X2 0 Ex 9 X2 1 24 VSEN X2 2 Ex 1 X2 3 FE X3 0 Ex 10 X3 1 24 VSEN X3 2 Ex 2 X3 3 FE X4 0 Ex 11 X4 1 24 VSEN X4 2 Ex 3 X4 3 FE 8 0 9 1 10 2 11 3 X5 X6 X7 X8 0 1 2 3 0 1 2 3 0 1 2 3 0 1 2 3 X5 0 Ex 12 X5 1 0 VSEN X5 2 Ex 4 X5 3 FE X6 0 Ex 13 X6 1 0 VSEN X6 2 Ex 5 X6 3 FE X7 0 Ex 14 X7 1 0 VSEN X7 2 Ex 6 X7 3 FE X8 0 Ex 15 X8 1 0 VSEN X8...

Page 123: ... 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 1 Ex 2 Ex 1 3 Ex 2 4 Ex 3 5 Ex 9 6 24 VSEN 7 Ex 11 8 24 VSEN 9 Ex 8 10 Ex 10 11 24 VSEN 12 24 VSEN 13 FE 0 1 2 3 9 11 8 10 14 Ex 4 15 Ex 5 16 Ex 6 17 Ex 7 18 Ex 12 19 Ex 13 20 Ex 14 21 Ex 15 22 0 VSEN 23 0 VSEN 24 0 VSEN 25 FE housing FE 4 5 6 7 12 13 14 15 Ex Input x FE functional earth Tab 4 20 Pin assignment of I mod...

Page 124: ... Ex 2 5 FE1 Socket X3 1 24 VSENx 4 2 Ex 5 3 0 VSENx 4 4 Ex 4 5 FE1 Socket X4 1 24 VSENx 6 2 EX 7 3 0 VSENx 6 4 Ex 6 5 FE1 1 0 3 2 5 4 7 6 2 3 1 5 4 2 3 1 5 4 2 3 1 5 4 X5 2 3 1 5 4 X6 X7 X8 Socket X5 1 24 VSENx 8 2 Ex 9 3 0 VSENx 8 4 Ex 8 5 FE1 Socket X6 1 24 VSENx 10 2 EX 11 3 0 VSENx 10 4 Ex 10 5 FE1 Socket X7 1 24 VSENx 12 2 Ex 13 3 0 VSENx 12 4 Ex 12 5 FE1 Socket X8 1 24 VSENx 14 2 EX 15 3 0 V...

Page 125: ...x Ex 1 Ex 2 Ex 3 The diagnostic messages are displayed channel by channel for the inputs Ex Ex 1 Ex 2 Recommendation for the 16 input module Use the Festo DUO cable in order to connect two sensors with one plug at low cost CPX M 8 M12x2 5POL The metal thread of this sub base is connected internally with pin 5 functional earth FE ...

Page 126: ... 3 3 1 1 5 5 4 4 X3 X4 Socket X3 1 24 VSEN 2 Ex 5 3 0 VSEN 4 Ex 4 5 FE1 Socket X4 1 24 VSEN 2 EX 7 3 0 VSEN 4 Ex 6 5 FE1 5 4 7 6 example of representation with CPX AB 4 M12x2 5POL Ex Input x FE functional earth 1 With CPX AB 4 M12x2 5POL R and CPX M 4 M12x2 5POL the metal thread is connected to FE Tab 4 22 Pin assignment of I module type CPX 8NDE with sub base CPX AB 4 M12x2 5POL R CPX M 4 M12x2 5...

Page 127: ... 4 1 3 X2 4 1 3 X3 4 1 3 X4 4 1 3 Socket X1 1 24 VSEN 3 0 VSEN 4 Ex Socket X2 1 24 VSEN 3 0 VSEN 4 Ex 1 Socket X3 1 24 VSEN 3 0 VSEN 4 Ex 2 Socket X4 1 24 VSEN 3 0 VSEN 4 Ex 3 0 1 2 3 X5 4 1 3 X6 4 1 3 X7 4 1 3 X8 4 1 3 Socket X5 1 24 VSEN 3 0 VSEN 4 Ex 4 Socket X6 1 24 VSEN 3 0 VSEN 4 Ex 5 Socket X7 1 24 VSEN 3 0 VSEN 4 Ex 6 Socket X8 1 24 VSEN 3 0 VSEN 4 Ex 7 4 5 6 7 Ex Input x FE functional ear...

Page 128: ... 3 0 1 2 3 0 1 2 3 X1 0 24 VSEN X1 1 0 VSEN X1 2 Ex X1 3 FE X2 0 24 VSEN X2 1 0 VSEN X2 2 Ex 1 X2 3 FE X3 0 24 VSEN X3 1 0 VSEN X3 2 Ex 2 X3 3 FE X4 0 24 VSEN X4 1 0 VSEN X4 2 Ex 3 X4 3 FE 0 1 2 3 X5 X6 X7 X8 0 1 2 3 0 1 2 3 0 1 2 3 0 1 2 3 X5 0 24 VSEN X5 1 0 VSEN X5 2 Ex 4 X5 3 FE X6 0 24 VSEN X6 1 0 VSEN X6 2 Ex 5 X6 3 FE X7 0 24 VSEN X7 1 0 VSEN X7 2 Ex 6 X7 3 FE X8 0 24 VSEN X8 1 0 VSEN X8 2 ...

Page 129: ...5 6 7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 1 Ex 2 Ex 1 3 Ex 2 4 Ex 3 5 24 VSEN 6 0 VSEN 7 24 VSEN 8 0 VSEN 9 24 VSEN 10 24 VSEN 11 0 VSEN 12 0 VSEN 13 FE 0 1 2 3 14 Ex 4 15 Ex 5 16 Ex 6 17 Ex 7 18 24 VSEN 19 24 VSEN 20 24 VSEN 21 24 VSEN 22 0 VSEN 23 0 VSEN 24 0 VSEN 25 FE housing FE 4 5 6 7 Ex Input x FE functional earth Tab 4 25 Pin assignment of I module type CPX 8N...

Page 130: ...X2 LED Pin assignment X3 X4 LED 0 1 2 3 8 NDI 4 5 6 7 2 3 1 4 X1 X2 2 3 1 4 Socket X1 1 24 VSEN 2 Ex 1 3 0 VSEN 4 Ex Socket X2 1 24 VSEN 2 Ex 3 3 0 VSEN 4 Ex 2 1 0 3 2 2 3 1 4 X3 X4 2 3 1 4 Socket X3 1 24 VSEN 2 Ex 5 3 0 VSEN 4 Ex 4 Socket X4 1 24 VSEN 2 EX 7 3 0 VSEN 4 Ex 6 5 4 7 6 Ex Input x FE functional earth Tab 4 26 Pin assignment of I module type CPX 8NDE with sub base CPX AB 4 HARX2 4POL ...

Page 131: ...t modules type CPX 4DE 8DE 8DE D 16DE and 8NDE Module parameters Monitoring the CPX module Function no 4828 m 64 0 m module number 0 47 Description Monitoring of the possible faults can be activated or deactivated suppressed for each module independently Active monitoring causes the following The fault is sent to the CPX field bus node displayed by the module common error LED Bit 0 Monitoring Desc...

Page 132: ...s necessary for reliable operation of your system Also with modules CPX 8DE D and CPX 16DE D this parameter applies to the whole module Detailed description under Diagnosis Tab 4 33 Tab 4 28 Reaction after short circuit overload Module parameters Input debounce time Function no 4828 m 64 1 m module number 0 47 Description Determines when a change of edge of the sensor signal on this module is to b...

Page 133: ...ignals are also taken into con sideration in the control sequence a signal extension time can be specified see section CPX system manual The signal extension time can be activated channel by channel see channel specific module parameters Tab 4 30 Signal extension time Module parameters Signal extension channel x Function no 4828 m 64 6 m module number 0 47 4828 m 64 7 additionally for CPX 16DE cha...

Page 134: ... functions see the manual for the field bus node Description Force mode of inputs channel x blocked presetting Force state Force state of inputs channel x Set signal Reset signal presetting Note The Force function enables the manipulation of signal states detached from actual operating states see also CPX system manual Tab 4 32 Force channel x channel specific ...

Page 135: ...the input modules An input module can register the following standard faults Fault number Description Fault treatment 2 Fault short circuit overload Short circuit overload in sensor sup ply VEL SEN 1 Eliminate short circuit overload or check connected sensors 2 Depending on the parametrizing Short circuit overload in sensor supply SCS Setting VSEN switch on again Power supply for sensors will be s...

Page 136: ...sor supplies are grouped together in pairs with these sub bases The following are switched off to gether Ex and Ex 1 Ex 2 and Ex 3 The diagnostic messages are therefore only for the in puts Ex Ex 2 Ex 4 and Ex 6 The inputs Ex 1 Ex 3 Ex 5 and Ex 7 do not generate a diagnostic message CPX 16DE D If there is a short circuit all sensor sup plies of the module will be switched off in pairs Ex and Ex 1 ...

Page 137: ... 0 1 2 3 8 DI D 4 5 6 7 0 1 2 3 4 DI CPX 4DE 1 2 3 1 1 3 3 0 1 2 3 8 NDI 4 5 6 7 CPX 8NDE 1 3 0 1 2 3 16 DI 4 5 6 7 CPX 16DE 1 3 8 9 10 11 12 13 14 15 4 3 CPX 16DE D 1 Status LEDs green assignment to the inputs see pin assignment of the module 2 Channel related fault LED red 3 Fault LED red 4 Common display element for status of the input green or channel related red Fig 4 1 LED display of the inp...

Page 138: ...OFF logical 0 no signal Tab 4 34 Status LED of the input modules Fault LED The red fault LED indicates a module fault due to short circuit or overload of the sensor supply depending on the para meterization Fault LED red Sequence Status Fault number Fault treatment LED is out ON OFF Faultless operation 0 none LED lights up ON OFF Fault short circuit overload Short circuit overload in sensor supply...

Page 139: ...supply 24 VSENx 2 See section 4 5 1 Tab 4 33 Tab 4 36 Channel related error LEDs input module 8DE D and CPX 16DE D Note CPX 8DE D If there is a short circuit all sensor supplies of the module will be switched off channel by channel Exception with sub bases AB 4 M12x2 5POL R AB 4 HARX2 4POL and CPX M 4 M12x2 5POL On these sub bases the sensor supplies are grouped together in pairs The following are...

Page 140: ...switch further registering and display of the fault can be suppressed as desired A descrip tion of the parameter can be found in section 4 4 Fault no 2 Short circuit overload in sensor supply Error message to the field bus node Monitoring SCS Module fault LED 2 1 0 1 1 Module parameters switch position represented default setting 2 Module specific faults Fig 4 2 Principle of fault treatment and pa...

Page 141: ...Output modules 5 1 Festo P BE CPX EA EN en 0705f Chapter 5 Type CPX 4DA CPX 8DA CPX 8DA H ...

Page 142: ... 1 Output module CPX 4DA 5 5 5 3 2 Output module CPX 8DA 5 11 5 3 3 High current output module CPX 8DA H 5 17 5 4 Instructions on commissioning 5 22 5 4 1 Parameters of the output modules types CPX 4DA CPX 8DA and CPX 8DA H 5 22 5 5 Diagnosis 5 25 5 5 1 Error messages of the output modules 5 26 5 5 2 LED display 5 28 5 5 3 Fault treatment and parametrizing 5 30 ...

Page 143: ...ors displays in the valve terminal At present the following type is available Type Description CPX 4DA Provides 4 digital outputs based on IEC 1131 type 2 24 V positive logic PNP CPX 8DA Provides 8 digital outputs as per IEC 1131 type 2 24 V positive logic PNP CPX 8DA H Provides 8 digital outputs based on IEC 1131 type 2 24 V positive logic PNP Tab 5 1 Overview of output modules 5 2 Mounting See s...

Page 144: ...pressed air supply the operating and load voltage supplies In the following sections you will find the pin assignments of the output modules for the different sub bases Instructions on connecting the cables and plugs to the sub bases can be found in section 3 2 3 Power supply The 24 V supply for the outputs is provided via the load volt age outputs of the CPX terminal VOUT The power supply for the...

Page 145: ... 3 0 VOUT 4 Ax 1 5 FE1 1 0 1 1 2 2 3 3 1 1 5 5 4 4 X3 X4 Socket X3 1 n c 2 Ax 3 3 0 VOUT 4 Ax 2 5 FE1 Socket X4 1 n c 2 n c 3 0 VOUT 4 Ax 3 5 FE1 3 2 3 example of representation with CPX AB 4 M12x2 5POL Ax Output x FE functional earth n c not connected 1 connected internally 1 With CPX AB 4 M12x2 5POL R and CPX M 4 M12x2 5POL the metal thread is connected to FE Tab 5 2 Pin assignment of O module t...

Page 146: ... to X8 LED 0 1 2 3 4 DO X 1 X 2 X 3 X 4 X 5 X 6 X 7 X 8 1 X1 4 1 3 X2 4 1 3 X3 4 1 3 X4 4 1 3 Socket X1 1 n c 3 0 VOUT 4 Ax Socket X2 1 n c 3 0 VOUT 4 Ax 1 Socket X3 1 n c 3 0 VOUT 4 Ax 1 Socket X4 1 n c 3 0 VOUT 4 n c 0 1 1 1 X5 4 1 3 X6 4 1 3 X7 4 1 3 X8 4 1 3 Socket X5 1 n c 3 0 VOUT 4 Ax 2 Socket X6 1 n c 3 0 VOUT 4 Ax 3 Socket X7 1 n c 3 0 VOUT 4 Ax 3 Socket X8 1 n c 3 0 VOUT 4 n c 2 3 3 Ax O...

Page 147: ... X2 4 2 3 1 X4 4 2 3 1 X1 4 2 3 1 1 1 Socket X1 1 0 VOUT 2 Ax 1 3 0 VOUT 4 Ax Socket X2 1 0 VOUT 2 n c 3 0 VOUT 4 Ax 1 Socket X3 1 0 VOUT 2 Ax 3 3 0 VOUT 4 Ax 2 Socket X4 1 0 VOUT 2 n c 3 0 VOUT 4 Ax 3 1 0 1 3 2 3 X5 4 2 3 1 X6 4 2 3 1 X7 4 2 3 1 X8 4 2 3 1 Socket X5 1 0 VOUT 2 n c 3 0 VOUT 4 n c Socket X6 1 0 VOUT 2 n c 3 0 VOUT 4 n c Socket X7 1 0 VOUT 2 n c 3 0 VOUT 4 n c Socket X8 1 0 VOUT 2 n...

Page 148: ... 2 3 0 1 2 3 0 1 2 3 0 1 2 3 X1 X2 X3 X4 0 1 2 3 0 1 2 3 0 1 2 3 0 1 2 3 1 X1 0 n c X1 1 0 VOUT X1 2 Ax X1 3 FE X2 0 n c X2 1 0 VOUT X2 2 Ax 1 X2 3 FE X3 0 n c X3 1 0 VOUT X3 2 Ax 1 X3 3 FE X4 0 n c X4 1 0 VOUT X4 2 n c X4 3 FE 0 1 1 X5 X6 X7 X8 0 1 2 3 0 1 2 3 0 1 2 3 0 1 2 3 1 X5 0 n c X5 1 0 VOUT X5 2 Ax 2 X5 3 FE X6 0 n c X6 1 0 VOUT X6 2 Ax 3 X6 3 FE X7 0 n c X7 1 0 VOUT X7 2 Ax 3 X7 3 FE X8 ...

Page 149: ... DO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 1 Ax 2 Ax 1 3 Ax 1 4 n c 5 n c 6 0 VOUT 7 n c 8 0 VOUT 9 n c 10 n c 11 0 VOUT 12 0 VOUT 13 FE 0 1 1 14 Ax 2 15 Ax 3 16 Ax 3 17 n c 18 n c 19 n c 20 n c 21 n c 22 0 VOUT 23 0 VOUT 24 0 VOUT 25 FE housing FE 2 3 3 Ax Output x FE functional earth 0 V 0 V load n c not connected Tab 5 6 Pin assignment of O module type CPX 4DA with su...

Page 150: ...n assignment X3 X4 LED 0 1 2 3 4 DO 1 2 3 1 4 X1 X2 2 3 1 4 Socket X1 1 n c 2 Ax 1 3 0 VOUT 4 Ax Socket X2 1 n c 2 n c 3 0 VOUT 4 Ax 1 1 0 1 1 2 3 1 4 X3 X4 2 3 1 4 Socket X3 1 n c 2 Ax 3 3 0 VOUT 4 Ax 2 Socket X4 1 n c 2 n c 3 0 VOUT 4 Ax 3 3 2 3 Ax Output x FE functional earth n c not connected 1 connected internally Tab 5 7 Pin assignment of O module type CPX 4DA with sub base CPX AB 4 HARX2 4P...

Page 151: ...2 Ax 3 3 0 VOUT 4 Ax 2 5 FE1 1 0 3 2 2 3 1 5 4 2 3 1 5 4 X3 X4 Socket X3 1 n c 2 Ax 5 3 0 VOUT 4 Ax 4 5 FE1 Socket X4 1 n c 2 Ax 7 3 0 VOUT 4 Ax 6 5 FE1 5 4 7 6 example of representation with CPX AB 4 M12x2 5POL Ax Output x FE functional earth n c not connected 1 With CPX AB 4 M12x2 5POL R and CPX M 4 M12x2 5POL the metal thread is connected to FE Tab 5 8 Pin assignment of O module type CPX 8DA wi...

Page 152: ...ent X1 to X4 LED Pin assignment X5 to X8 LED X1 4 1 3 X2 4 1 3 X3 4 1 3 X4 4 1 3 Socket X1 1 n c 3 0 VOUT 4 Ax Socket X2 1 n c 3 0 VOUT 4 Ax 1 Socket X3 1 n c 3 0 VOUT 4 Ax 2 Socket X4 1 n c 3 0 VOUT 4 Ax 3 0 1 2 3 X5 4 1 3 X6 4 1 3 X7 4 1 3 X8 4 1 3 Socket X5 1 n c 3 0 VOUT 4 Ax 4 Socket X6 1 n c 3 0 VOUT 4 Ax 5 Socket X7 1 n c 3 0 VOUT 4 Ax 6 Socket X8 1 n c 3 0 VOUT 4 Ax 7 4 5 6 7 Ax Output x F...

Page 153: ...X3 4 2 3 1 X2 4 2 3 1 X4 4 2 3 1 X1 4 2 3 1 Socket X1 1 0 VOUT 2 Ax 1 3 0 VOUT 4 Ax Socket X2 1 0 VOUT 2 Ax 3 3 0 VOUT 4 Ax 2 Socket X3 1 0 VOUT 2 Ax 5 3 0 VOUT 4 Ax 4 Socket X4 1 0 VOUT 2 Ax 7 3 0 VOUT 4 Ax 6 1 0 3 2 5 4 7 6 X5 4 2 3 1 X6 4 2 3 1 X7 4 2 3 1 X8 4 2 3 1 Socket X5 1 0 VOUT 2 n c 3 0 VOUT 4 n c Socket X6 1 0 VOUT 2 n c 3 0 VOUT 4 n c Socket X7 1 0 VOUT 2 n c 3 0 VOUT 4 n c Socket X8 ...

Page 154: ... LED X1 X2 X3 X4 0 1 2 3 0 1 2 3 0 1 2 3 0 1 2 3 X1 0 n c X1 1 0 VOUT X1 2 Ax X1 3 FE X2 0 n c X2 1 0 VOUT X2 2 Ax 1 X2 3 FE X3 0 n c X3 1 0 VOUT X3 2 Ax 2 X3 3 FE X4 0 n c X4 1 0 VOUT X4 2 Ax 3 X4 3 FE 0 1 2 3 X5 X6 X7 X8 0 1 2 3 0 1 2 3 0 1 2 3 0 1 2 3 X5 0 n c X5 1 0 VOUT X5 2 Ax 4 X5 3 FE X6 0 n c X6 1 0 VOUT X6 2 Ax 5 X6 3 FE X7 0 n c X7 1 0 VOUT X7 2 Ax 6 X7 3 FE X8 0 n c X8 1 0 VOUT X8 2 Ax...

Page 155: ... 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 1 Ax 2 Ax 1 3 Ax 2 4 Ax 3 5 n c 6 0 VOUT 7 n c 8 0 VOUT 9 n c 10 n c 11 0 VOUT 12 0 VOUT 13 FE 0 1 2 3 14 Ax 4 15 Ax 5 16 Ax 6 17 Ax 7 18 n c 19 n c 20 n c 21 n c 22 0 VOUT 23 0 VOUT 24 0 VOUT 25 FE housing FE 4 5 6 7 Ax Output x FE functional earth 0 V 0 V load n c not connected Tab 5 12 Pin assignment of O module type CPX 8DA with sub ba...

Page 156: ...ment X1 X2 LED Pin assignment X3 X4 LED 2 3 1 4 X1 X2 2 3 1 4 Socket X1 1 n c 2 Ax 1 3 0 VOUT 4 Ax Socket X2 1 n c 2 Ax 3 3 0 VOUT 4 Ax 2 1 0 3 2 2 3 1 4 X3 X4 2 3 1 4 Socket X3 1 n c 2 Ax 5 3 0 VOUT 4 Ax 4 Socket X4 1 n c 2 Ax 7 3 0 VOUT 4 Ax 6 5 4 7 6 Ax Output x FE functional earth n c not connected Tab 5 13 Pin assignment of O module type CPX 8DA with sub base CPX AB 4 HARX2 4POL ...

Page 157: ...e following when planning Maximum current consumption of 2 1 A per output chan nel or per output socket when the plug cable is assigned twice and maximum current consumption of 8 4 A for the complete module Note the instructions footnotes for the relevant sub base Note the instructions on contact loading for the relevant sub base Use electric conductors with suitable diameter Avoid long distances ...

Page 158: ...X4 1 n c 2 Ax 7 3 0 VOUT 1 4 Ax 6 5 FE 2 5 4 7 6 example of representation with CPX AB 4 M12x2 5POL R Ax Output x FE functional earth n c not connected 1 Only a common 0 VOUT connection exists per plug connector This must always be loaded by only one of the two outputs per plug connector 2 The metal thread is connected internally with functional earth FE Tab 5 14 Pin assignment of O module type CP...

Page 159: ... 1 2 Ax 1 3 0 VOUT 1 4 Ax Socket X2 1 0 VOUT 1 2 Ax 3 3 0 VOUT 1 4 Ax 2 Socket X3 1 0 VOUT 1 2 Ax 5 3 0 VOUT 1 4 Ax 4 Socket X4 1 0 VOUT 1 2 Ax 7 3 0 VOUT 1 4 Ax 6 1 0 3 2 5 4 7 6 X5 4 2 3 1 X6 4 2 3 1 X7 4 2 3 1 X8 4 2 3 1 Socket X5 1 0 VOUT 1 2 n c 3 0 VOUT 1 4 n c Socket X6 1 0 VOUT 1 2 n c 3 0 VOUT 1 4 n c Socket X7 1 0 VOUT 1 2 n c 3 0 VOUT 1 4 n c Socket X8 1 0 VOUT 1 2 n c 3 0 VOUT 1 4 n c ...

Page 160: ...2 1 0 VOUT 1 X2 2 Ax 1 X2 3 FE X3 0 n c X3 1 0 VOUT 1 X3 2 Ax 2 X3 3 FE X4 0 n c X4 1 0 VOUT 1 X4 2 Ax 3 X4 3 FE X1 X2 X3 X4 0 1 2 3 0 1 2 3 0 1 2 3 0 1 2 3 0 1 2 3 X5 0 n c X5 1 0 VOUT 1 X5 2 Ax 4 X5 3 FE X6 0 n c X6 1 0 VOUT 1 X6 2 Ax 5 X6 3 FE X7 0 n c X7 1 0 VOUT 1 X7 2 Ax 6 X7 3 FE X8 0 n c X8 1 0 VOUT 1 X8 2 Ax 7 X8 3 FE X5 X6 X7 X8 0 1 2 3 0 1 2 3 0 1 2 3 0 1 2 3 4 5 6 7 Ax Output x FE func...

Page 161: ... 9 n c 10 n c 11 0 VOUT 1 12 0 VOUT 1 13 FE 0 1 2 3 14 Ax 4 15 Ax 5 16 Ax 6 17 Ax 7 18 n c 19 n c 20 n c 21 n c 22 0 VOUT 2 23 0 VOUT 2 24 0 VOUT 2 25 FE housing FE 4 5 6 7 Ax Output x FE functional earth 0 V 0 V load n c not connected 1 The relevant 0 VOUT connection must be used for each channel contact loading see chapter A 6 2 To pins 22 24 maximum 4 outputs can be connected These are connecte...

Page 162: ... module Function no 4828 m 64 0 m module number 0 47 Description Monitoring of the possible faults can be activated or deactivated suppressed for each module independently Active monitoring causes the following The fault is sent to the CPX field bus node displayed by the module common error LED Bit 1 2 Monitoring Description Short circuit overload at the outputs SCO Undervoltage at outputs VOUT Mo...

Page 163: ...s switched off the relevant output must be set reset before the power can be restored Check which setting is necessary for reliable operation of your system Detailed description under Diagnosis Tab 5 23 Tab 5 19 Reaction after short circuit overload Module parameters Fail safe channel x Function no Access to these module parameters is made via protocol specific functions see the manual for the fie...

Page 164: ... which the outputs are to assume when switching is made to the Idle state see also CPX system manual This parameter is not available with all field bus protocols Tab 5 21 Idle mode channel x channel specific Module parameters Force channel x Function no Access to these module parameters is made via protocol specific functions see the manual for the field bus node Description Force mode of outputs ...

Page 165: ...ed or suppressed depending on the module parametrizing The faults are shown on the spot by means of the Error LED and if necessary can be evaluated with the handheld MMI Depending on the module parametrizing the faults are sent to the field bus node where they can be evaluated according to the field bus protocol used ...

Page 166: ...puts SCO Set output to 0 then set to 1 again or modify parameter Re action after short circuit over load at outputs SCO to VOUT switch on again only CPX 8DA Setting VOUT switch on again The output current is limited to ap prox 250 mA If the output current is lower than 400 mA The voltage will be switched on again automatically when the short circuit is eliminated If the output current is greater t...

Page 167: ...treatment Description 5 Fault in load voltage for outputs Load voltage for outputs VOUT mis sing or too low 1 Check the load voltage 1 Tolerance range of the load voltage supply VOUT see Technical specifications in the appendix Tab 5 23 Error messages of the output modules ...

Page 168: ...t LED red module error 0 1 2 3 4 DO 1 2 CPX 4DA 3 0 1 2 3 8 DO CPX 8DA and CPX 8DA H 1 4 5 6 7 2 3 Fig 5 1 LED display of the output modules diagram on right shows CPX 8DA Status LEDs There is a yellow status LED for each output This LED indicates the status of the signal at the relevant output This means Status LED yellow Sequence Status LED lights up ON OFF logical 1 output supplies a 1 signal L...

Page 169: ...p ON OFF Fault short circuit overload Short circuit overload at an output 2 See section 5 5 1 Tab 5 23 Tab 5 25 Channel related error LEDs of output modules Fault LED The red error LED indicates the following faults depending on the parametrization Fault LED red Sequence Status Fault number Fault treatment LED is out ON OFF No module error has occurred 0 none ON OFF Fault short circuit overload Sh...

Page 170: ...rs are described in section 5 4 2 Error message for the field bus node Fault no 5 Fault in load voltage for outputs Fault no 2 Short circuit overload at output 0 Fault no 2 Short circuit overload at output 3 Monitoring VOUT Monitoring SCO Module fault LED 3 1 Channel related error LED channel 3 Channel related error LED channel 0 0 1 0 1 1 Module parameters switch position represented default sett...

Page 171: ...Multi I O modules 6 1 Festo P BE CPX EA EN en 0705f Chapter 6 Type CPX 8DE 8DA ...

Page 172: ... Function of the multi I O modules 6 4 6 2 Fitting 6 4 6 3 Installation 6 5 6 3 1 Multi I O module CPX 8DE 8DA 6 6 6 4 Instructions on commissioning 6 10 6 5 Diagnosis 6 16 6 5 1 Error messages of the multi I O modules 6 16 6 5 2 LED display 6 18 6 5 3 Error treatment and parametrizing 6 20 ...

Page 173: ...tion An overview of the modular structure of a CPX terminal the modular connection technology as well as the displays and connecting elements can be found in chapter 2 Information on mounting the complete CPX terminal con necting the power supply as well as general instructions on configuration and parametrizing can be found in the CPX sys tem manual Information on the address assignment as well a...

Page 174: ...al outputs for connect ing electric actuators and other current consuming devices valves contactors displays At present the following type is available Type Description CPX 8DE 8DA Provides 8 digital inputs as per IEC 1131 type 2 24 V positive logic PNP as well as 8 digital outputs as per IEC 1131 type 2 24 V positive logic PNP Tab 6 1 Overview of multi I O modules 6 2 Fitting See chapter 3 3 ...

Page 175: ...rating and load voltage supplies In the following sections you will find the pin assignments of the multi I O modules for the different sub bases Instructions on connecting the cables and plugs to the sub bases can be found in section 3 2 3 Power supply The 24 V supply for the outputs is provided via the load voltage outputs of the CPX terminal VOUT The 24 V sensor supply for the inputs as well as...

Page 176: ... 1 2 3 0 1 2 3 0 1 2 3 0 1 2 3 X1 0 24 VSEN X1 1 0 VSEN X1 2 Ix X1 3 FE X2 0 Ix 4 X2 1 Ix 5 X2 2 Ix 1 X2 3 FE X3 0 24 VSEN X3 1 0 VSEN X3 2 Ix 2 X3 3 FE X4 0 Ix 6 X4 1 Ix 7 X4 2 Ix 3 X4 3 FE 0 I 4 I 5 I 1 I 2 I 6 I 7 I 3 I X5 X6 X7 X8 0 1 2 3 0 1 2 3 0 1 2 3 0 1 2 3 X5 0 Ox 4 X5 1 0 VOUT X5 2 Ox X5 3 FE X6 0 Ox 5 X6 1 0 VOUT X6 2 Ox 1 X6 3 FE X7 0 Ox 6 X7 1 0 VOUT X7 2 Ox 2 X7 3 FE X8 0 Ox 7 X8 1 ...

Page 177: ... 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 1 Ix 2 Ix 1 3 Ix 2 4 Ix 3 5 Ix 4 6 Ix 5 7 Ix 6 8 Ix 7 9 24 VSEN 10 24 VSEN 11 0 VSEN 12 0 VSEN 13 FE 0 I 1 I 2 I 3 I 4 I 5 I 6 I 7 I 14 Ox 15 Ox 1 16 Ox 2 17 Ox 3 18 Ox 4 19 Ox 5 20 Ox 6 21 Ox 7 22 0 VOUT 23 0 VOUT 24 0 VOUT 25 FE Housing FE 0 O 1 O 2 O 3 O 4 O 5 O 6 O 7 O Ix Input x Ox Output x FE Functional earth Tab 6 3 Pin assi...

Page 178: ...ED 0 1 2 3 8 DI 4 5 6 7 0 1 2 3 4 5 6 7 8 DO 2 3 1 5 4 X2 8 6 7 2 3 1 5 4 X1 8 6 7 Socket X1 1 24 VSEN 2 Ix 3 Ix 1 4 0 VSEN 5 Ox 6 Ox 1 7 Ix 4 8 0 VOUT Socket X2 1 24 VSEN 2 Ix 2 3 Ix 3 4 0 VSEN 5 Ox 2 6 Ox 3 7 Ix 6 8 0 VOUT 0 I 1 I 0 O 1 O 4 I 2 I 3 I 2 O 3 O 6 I 2 3 1 5 4 X4 8 6 7 2 3 1 5 4 X3 8 6 7 Socket X3 1 24 VSEN 2 Ix 4 3 Ix 5 4 0 VSEN 5 Ox 4 6 Ox 5 7 n c 8 0 VOUT Socket X4 1 24 VSEN 2 Ix ...

Page 179: ...ed both at pin 7 of sockets X1 and X2 as well as at pin 2 of sockets X3 and X4 The cylinder valve combination type DNCV with diagnostic module and activated diagnostic output supplies an in verted diagnostic signal 1 signal no fault at pin 7 When therefore cylinder valve combinations type DNCV with diagnostic module and activated diagnostic output are connected to sockets X1 and X2 pin 2 at socket...

Page 180: ...e number 0 47 Description Monitoring of the possible faults can be activated or deactivated suppressed for each module independently Active monitoring causes the following The fault is sent to the CPX field bus node displayed by the module common error LED Bit 0 1 2 Monitoring Description Short circuit overload in sensor supply SCS Short circuit overload at the outputs SCO Undervoltage at outputs ...

Page 181: ...tion Short circuit overload in sensor supply SCS Short circuit overload at the outputs SCO Behaviour after Behaviour after SCS Behaviour after SCO Values 0 VSEN VOUT remains switched off 1 VSEN VOUT switch on again Presetting Bit 0 VSEN VOUTswitch on again Bit 1 VSEN VOUTremains switched off Leave switched off Resume Remark With the setting VSEN OUT remains switched off Power on off or Set Reset i...

Page 182: ... input signal Bit Bits 4 5 Values Bit 5 4 0 0 0 1 1 0 1 1 Input debouncing time Description 0 1 ms 3 ms presetting 10 ms 20 ms Debounce time Remark Input debouncing times are specified in order to eliminate interfering changes of signal edge during switching procedures bouncing of the input signal This setting applies to all inputs of the module Further information on this parameter can be found i...

Page 183: ...ong cycle times of the higher order controller In order that such signals are also taken into consideration in the control sequence a signal extension time can be specified see section CPX system description The signal extension time can be activated channel by channel see channel specific module parameters Tab 6 8 Signal extension time Module parameters Signal extension channel x Function no 4828...

Page 184: ...aults see also CPX system manual Tab 6 10 Fail safe channel x channel specific Module parameters Idle mode channel x Function no Access to these module parameters is made via protocol specific functions see the manual for the field bus node Description Only relevant for certain field bus protocols Idle mode channel x Hold last state Idle state presetting Idle state channel x Set output Reset outpu...

Page 185: ...ce mode of inputs channel x Blocked presetting Force state Force state of inputs channel x Set signal Reset signal presetting Force mode of outputs chanel x Blocked presetting Force state Force state of outputs channel x Set signal Reset signal presetting Remark The Force function enables the manipulation of signal states detached from actual operating states see also CPX system manual Tab 6 12 Fo...

Page 186: ...ulti I O module can register the following standard faults Fault number Description Fault treatment 2 Fault short circuit overload Short circuit overload in sensor supply VEL SEN or see continuation 1 Eliminate short circuit overload or check connected sensors 2 Depending on the parametrizing Reaction after short circuit overload in sensor supply SCS Setting VSEN switch on again Power supply for s...

Page 187: ...in or modify parameter Reaction after short circuit overload at outputs SCO to VOUT switch on again If the output current is lower than 400 mA The voltage will be switched on again automatically when the short circuit is eliminated If the output current is greater than 400 mA Set output to 0 then set to 1 again 5 Fault in load voltage for outputs Load voltage for outputs VOUT missing or too low 1 ...

Page 188: ...the outputs see pin assignment of the module 3 Error LED red module fault 0 1 2 3 8 DI 4 5 6 7 1 2 CPX 8DE 8DA 0 1 2 3 4 5 6 7 8 DO 3 Fig 6 1 LED display of the multi I O modules Status LEDs green There is a green status LED for each input This LED indicates the status of the signal at the relevant input This means Status LED green Sequence Status LED lights up ON OFF Logical 1 signal present LED ...

Page 189: ...I O modules Error LED The red error LED indicates the module fault Short circuit overload in sensor supply and faults which refer to individ ual outputs e g due to short circuit or overload Error LED red Sequence Status Fault number Fault treatment LED is out ON OFF Faultless operation 0 None LED lights up ON OFF Fault short circuit overload Short circuit overload in sensor supply VEL SEN or Short...

Page 190: ...e para meters are described in section 6 4 2 Fault no 2 Short circuit overload in sensor supply Fault message to field bus node Fault no 5 Fault in load voltage Fault no 2 Short circuit overload at output 0 Fault no 2 Short circuit overload at output 7 Monitoring SCS Monitoring VOUT Monitoring SCO Module error LED 3 1 0 1 0 1 0 1 1 Module parameters switch position represented default setting 2 Mo...

Page 191: ...Technical appendix A 1 Festo P BE CPX EA EN en 0705f Appendix A ...

Page 192: ...ut modules A 10 A 5 Technical specifications of the multi I O modules A 13 A 6 Technical specifications of the sub bases A 15 A 7 Technical specifications of the sub bases in metal design A 16 A 8 Internal structure of the CPX modules A 17 A 9 Examples of circuitry A 22 A 9 1 Circuitry examples of PNP inputs A 22 A 9 2 Circuitry examples of PNP outputs A 22 A 9 3 Circuitry examples of NPN inputs A...

Page 193: ...e function range 24 V DC 10 type 30 mA Ţ 21 6 21 5 V 24 V DC 10 15 type 30 mA Ţ 19 8 19 6 V Digital outputs valve solenoid coils Rated load voltage Intended for connecting to pneu matics Short circuit protection at valve out put Monitoring wire fracture open load max 26 outputs VVAL Midi Maxi type 03 Yes electronic Response threshold 1 0 A No max 22 outputs VVAL CPA type 12 Yes electronic Response...

Page 194: ...ltage outside function range 24 V DC 10 type 30 mA Ţ 21 6 21 5 V Digital outputs valve solenoid coils Rated load voltage Intended for connecting to pneu matics Short circuit protection at valve out put Monitoring wire fracture open load max 32 outputs VVAL VTSA ISO type 44 Yes electronic Response threshold 1 0 A Can be parametrized Isolation tested with 500 V DC Electrical isolation between the ch...

Page 195: ...rvoltage VVAL monitoring VVAL load voltage outside function range 24 V DC 25 type 25 mA Ţ 17 5 16 0 V 24 V DC 25 type 8 mA Ţ 17 5 16 0 V Digital outputs valve solenoid coils Short circuit protection at valve output Maximum current consumption per sole noid coil out of load voltage VVAL at 24 V Rated pick up current duration Nominal current with current reduction 8 outputs Yes electronic 45 mA 20 m...

Page 196: ... load voltage outside function range 24 V DC 25 type 25 mA Ţ 17 5 16 0 V 24 V DC 25 type 8 mA Ţ 17 5 16 0 V Digital outputs valve solenoid coils Short circuit protection at valve output Maximum current consumption per sole noid coil out of load voltage VVAL at 24 V Rated pick up current duration Nominal current with current reduction 4 outputs Yes electronic 90 mA 20 ms 18 mA after 20 ms Isolation...

Page 197: ...logical 0 Response delay at 24 V Current consumption at 24 V input current Sensor supply Voltage drop to VEL SEN reduction of sensor supply voltage Protection against incorrect polarity 24 VSEN against 0 VSEN DC 0 30 V DC positive logic PNP ţ 11 V Ţ 5 V can be parametrized type 3 ms with log 1 type 9 3 mA max 0 7 V Yes Short circuit protection in sensor supply electronic for the complete module el...

Page 198: ...30 V positive logic PNP negative logic NPN Logic level logical 1 logical 0 ţ 11 V Ţ 5 V Ţ 5 V ţ 11 V Response delay at 24 V can be parametrized type 3 ms Current consumption at 24 V input current type 9 3 mA with log 1 type 9 3 mA with log 1 Sensor supply Voltage drop to VEL SEN reduction of sensor supply voltage max 1 0 V max 0 7 V Protection against incorrect polarity 24 VSEN against 0 VSEN Shor...

Page 199: ...ifications CPX 8NDE CPX 16DE D CPX 16DE Potential difference between sensor supply connections and supply VEL SEN 0 V connec tions not per mitted 24 V connections not permitted Module code type code CPX specific Module identification Handheld 11 16DI 16 M 16DI D 14 8NDI ...

Page 200: ...iagnostic message undervoltage VOUT monitoring VOUT load voltage outside function range 24 V DC 25 type 20 mA Ţ 17 14 V 24 V DC 25 type 34 mA Ţ 17 14 V Digital outputs 4 outputs based on IEC 1131 type 2 24 V 8 outputs as per IEC 1131 24 V 8 outputs based on IEC 1131 type 2 24 V Rated load voltage Design Protection against incorrect polarity VOUT positive logic PNP Yes Max output current per channe...

Page 201: ...A0 A3 A4 A7 Protection against reverse voltage Limiting the inductive switch off volt age of connected coils solenoid valves max VOUT type 16 V Electrical isolation between the channels between the operating voltage sup ply for the electronics sensors VEL SEN and the load voltage for the outputs VOUT none Yes with power supply via manifold sub base type CPX GE EV Z M18 CPX GE EV S 7 8 5POL CPX GE ...

Page 202: ...sto P BE CPX EA EN en 0705f 1 Load current I at output A0 when A1 A2 A3 A4 A5 A6 A7 0 A Fig A 3 High current output module CPX 8DA H short circuit protection Maximum load current I per channel depending on operating temperature T ...

Page 203: ...al current consumption at 24 V internal electronics Diagnostic message undervoltage VOUT monitoring VOUT load voltage outside function range 24 V DC 25 type 34 mA Ţ 17 14 V Digitalinputs Design Logic level logical 1 logical 0 Response delay at 24 V Current consumption at 24 V input current Sensor supply Voltage drop to VEL SEN reduction of sensor supply voltage Protection against incorrect polarit...

Page 204: ... reverse voltage Limiting the inductive switch off volt age of connected coils solenoid valves 8 outputs as per IEC 1131 24 V VOUT positive logic PNP Yes max 0 5 A 12 W lamp load Yes electronic response threshold 0 5 A Ţ 1 V 200 s 200 s Yes max 4 outputs A0 A3 or A4 A7 of the same module max VOUT type 16 V Electrical isolation of outputs between the channels between the operating voltage sup ply f...

Page 205: ...nal See CPX system manual Protection class as per EN 60 529 IP 65 completely fitted plug connector inserted or provided with protective cap IP20 with AK 8KL and VG K M9 IP65 IP67 Connections Design Contact loading 4 M12 sockets 5 pin 3 A 4 M12 sockets 5 pin 4 A 8 M8 sockets 3 pin 3 A 8 M8 sockets 4 pin 4 A 2 terminal strips spring clip ter minals 16 pin 4x4 pin for cable cross sec tion 0 08 1 5 mm...

Page 206: ...1 sub D socket 25 pin 4 A 4 HARAX sockets 4 pin Connectionwith insulationpierc ing for cable cross section 0 5 1 0 mm2 conductor specification see chapter 3 3 A 4 M12 sockets 8 pin for con nection ZVK 3 A A 7 Technical specifications of the sub bases in metal design Technical specifications CPX M 4 M12x2 5POL 8 M12x2 5POL General technical specifica tions of the CPX terminal See CPX system manual ...

Page 207: ... 8DE and CPX 16DE 1 Diagnosis 2 Ex Input x 3 Monitoring switching off the sensor supply 4 Logic identifier Ex 5 Red module fault LED 6 Green LED Ex 7 Connections on the sub base FE not provided on all sub bases 1 2 3 4 5 24 VSEN Ex 0 VSEN FE 24 V 25 VEL SEN 0 V VEL SEN 6 7 Fig A 1 Internal structure of CPX 4DE CPX 8DE and CPX 16DE ...

Page 208: ...er Ex 5 Red module fault LED 6 Red channel error LED 7 Green LED Ex 8 Connections on the sub base FE not provided on all sub bases 24 VSENx 1 2 3 4 5 Ex 0 VSENx FE 24 V 25 0 V VEL SEN 6 7 8 VEL SEN Fig A 2 Internal structure of CPX 8DE D CPX M 16DE D On input module CPX M 16DE D the LEDs 6 and 7 are posi tioned so that a common optical waveguide can be used in sub baseCPX M 8 M12x2 5POL ...

Page 209: ...x Input x 2 Diagnosis 3 Monitoring switching off the sensor supply 4 Logic identifier Ex 5 Red module fault LED 6 Green LED Ex 7 Connections on the sub base FE not provided on all sub bases 1 2 3 4 5 24 VSEN Ex 0 VSEN FE 24 V 25 VEL SEN 0 V VEL SEN 6 7 Fig A 3 Internal structure of CPX 8NDE ...

Page 210: ...put status Overload Undervoltage 3 Output driver 4 Monitoring 5 Red module fault LED 6 Red channel fault LED Ax 7 Yellow LED Ax 8 Limiting inductive voltage peaks 9 Connections on the sub base FE not provided on all sub bases 1 2 3 5 Ax 0 VOUT FE 7 6 0 V VOUT 24 V 25 VOUT 4 9 8 Fig A 4 Internal structure of CPX 4DA CPX 8DA and CPX 8DA H ...

Page 211: ...ogic identifier Ex 6 Output driver 7 Monitoring switching off the output 8 Red module fault LED 9 Yellow LED Ax aJ Green LED Ex aA Limiting inductive voltage peaks aB Connections on the sub base FE not provided on all sub bases 1 2 3 4 5 24 VSEN Ex 0 VSEN 24 V 25 VEL SEN 0 V VEL SEN 1 Ax 0 VOUT FE 0 V VOUT 24 V 25 VOUT 6 8 7 9 aJ aA aB Fig A 5 Internal structure of CPX 8DE 8DA ...

Page 212: ...Three wire sensor positive logic 2 Two wire sensor positive logic 3 Contact Ex Input x 1 ÎÎÎ ÎÎÎ 2 3 ÎÎÎ ÎÎÎ 24 V 0 V Ex 24 V Ex 24 V Ex Fig A 6 Circuitry examples of PNP inputs A 9 2 Circuitry examples of PNP outputs 1 Example 1 Light 2 Example 2 Relay Ax Output x 1 2 0 V Ax Ax 0 V Fig A 7 Circuitry examples of PNP outputs ...

Page 213: ...CPX EA EN en 0705f A 9 3 Circuitry examples of NPN inputs 1 Three wire sensor negative logic 2 Two wire sensor negative logic 3 Contact Ex Input x 1 ÎÎÎÎ ÎÎÎÎ 2 3 ÎÎÎÎ ÎÎÎÎ 24 V 0 V Ex Ex 0 V Ex 0 V Fig A 8 Circuitry examples of NPN inputs ...

Page 214: ...5POL 1 CPX 4DE Sockets X1 X3 CPX 8DE D Sockets X1 X4 CPX M 16DE D Sockets X1 X8 Pin assignment 1 24 V 2 Ex 1 3 0 V 4 Ex 5 FE 2 Sensor 1 Ex 3 2 way distributor T piece e g Festo Duo cable only 4 pin 4 Sensor 2 Ex 1 Ex input x x 0 2 4 6 1 2 3 4 ÎÎÎÎ ÎÎÎÎ ÎÎÎÎ ÎÎÎÎ ÎÎÎÎ 2 3 1 5 4 Fig A 9 Circuitry examples of DUO cable with sub base CPX AB 4 M12x2 5POL R CPX M 4 M12x2 5POL or CPX M 8 M12x2 5POL ...

Page 215: ...is only with DNCV D 1 CPX 8DE 8DA Sockets X1 X4 Pin assignment example X1 1 24 VSEN 2 Ex 3 Ex 1 4 0 VSEN 5 Ax 6 Ax 1 7 Ex 4 8 0 VOUT 2 Connecting cable type KM12 8GD8GS 2 PU Cable screening connected to functional earth via plug housing 3 Cylinder valve combinaton type DNCV Example type DNCV 5 2J D 4 Electronics e g protection against short circuit or incor rect polarity voltage monitoring holding...

Page 216: ...se in metal design for identification sign fastening DIN 7500 C self cutting 12 item pack CPX M M3X22 4X CPX M M3X22 S 4X Screw Screw Screw for manifold sub bases in metal design metric thread Torx 10 4 item pack for sub bases in metal design for sub bases in plastic design CPX DPT 30X32 S 4X Screw Screw for manifold sub bases in plastic design self cutting Torx 10 4 item pack for sub bases in pla...

Page 217: ...connector KM12 DUO M8 GDGD KM12 DUO M8 GDWD KM12 DUO M8 WDWD Duo cable Duo cable Duo cable Duo cable with M8 plugs straight straight straight angled angled angled KM12 M12 GSGD 2 5 KM12 M12 GSGD 5 0 KM12 M12 GSWD 1 4 Connectingcable Connectingcable Connectingcable Extension cable for Duo cable Length 2 5 m straight straight Length 5 0 m straight straight Length 1 0 m straight angled NEBU Modular k...

Page 218: ...ory for sub base CPX AB 8 M8 3POL Accessories Type Designation Description SEA GS M8 SEA 3GS M8 S Sensor plug Sensor plug Plug straight M8 3 pin PG7 screw connector for connecting sensors actuators solderable screw in KM8 M8 GSGD 0 5 KM8 M8 GSGD 1 KM8 M8 GSGD 2 5 KM8 M8 GSGD 5 Connectingcable Connectingcable Connectingcable Connectingcable Connecting cable with plug and socket M8 3 pin straight st...

Page 219: ...connector sockets NEDU M8D3 M8T4 T plug connector Adapter for connecting two 3 pin M8 plugs to a 4 pin M8 connector socket Accessory for sub base CPX AB 8 KL 4POL Accessories Type Designation Description SIM M12 8GD 2 PU SIM M12 8GD 5 PU Socket cable Socket with cable Connecting cable with free cable end and M12 socket 8 pin for connectingcylinder valve com bination type DNCV Length 2 m Length 5 m...

Page 220: ...nation Description SEA GS HAR 4POL Sensor plug Sensor plug straight HARAX 4 pin for cable diameter 4 0 5 1 mm for connecting sensors actuators If not all connector sockets are used the unused ones must be sealed with the following sealing caps from Harting You will then comply with protection class IP65 Description Harting order number Sealing caps SAB passive M12 21010000003 Order address HARTING...

Page 221: ...GD8GS 2 PU Connectingcable Connecting cable with M12 plug 8 pin and M12 socket 8 pin for connectingcylinder valve com bination type DNCV length 2 m CPX AB S 4 M12 Screening plate Screening plate for improving EMCcompatibility A blade connector as per DIN 46 245 or DIN 46 247 B2 8 1 2 8 x 1 mm is also required for connecting the functional earth FE ...

Page 222: ... cable through 1 Cable 2 Strain relief 3 Housing 4 Connecting part 5 Knurled nut 6 Thread for connector socket with knurled nut 1 2 3 4 5 6 Fig A 11 Individual parts of plug and cable exit 3 Remove 5 mm of insulation from the end of the cable and fit end sleeves on the strands 4 Connect the ends of the conductors 5 Replace the connecting part on the housing of the socket Pull the cable back so tha...

Page 223: ...Index B 1 Festo P BE CPX EA EN en 0705f Appendix B ...

Page 224: ...B Index B 2 Festo P BE CPX EA EN en 0705f Contents B Index B 1 ...

Page 225: ...ical specifications A 8 CPX 16DE D 4 24 Technical specifications A 8 CPX 4DA 5 5 Internal structure A 20 Technical specifications A 10 CPX 4DE 4 6 Internal structure A 17 Technical specifications A 7 CPX 8DA 5 11 Internal structure A 20 Technical specifications A 10 CPX 8DA H 5 17 Internal structure A 20 Technical specifications A 10 A 12 CPX 8DE 4 11 Internal structure A 17 Technical specificatio...

Page 226: ...Technical specifications A 16 CPX AB 4 M12x2 5POL Technical specifications A 15 CPX AB 4 M12x2 5POL R Connecting the cables and plugs 3 14 CPX AB 4 M12x2 5POL R Technical specifications A 15 CPX AB 8 KL 4POL Connecting the cables and plugs 3 17 Technical specifications A 15 CPX AB 8 M8 3POL Connecting the cables and plugs 3 17 Technical specifications A 15 CPX AB 8 M8 4POL Connecting the cables an...

Page 227: ...Multi I O modules 6 16 Pneumatic interfaces 1 19 Diagnosis via the field bus XV Input modules 4 35 Output modules 5 25 Display and connecting elements I O modules 3 8 MPA pneumatic modules 2 6 Pneumatic interfaces 1 5 E Electronic module 3 3 Error messages Multi I O modules 6 16 Examples of circuitry DNCV A 25 DUO cable A 24 NPN inputs A 23 PNP inputs A 22 PNP outputs A 22 F Fail Safe parametrizin...

Page 228: ...e time 4 32 Input debouncing time 6 12 Input modules Diagnosis 4 35 Fault messages 4 35 Function 4 3 Installation 4 5 Instructions on commissioning 4 31 LED display 4 37 Power supply 4 5 Short circuit overload 4 38 4 39 Instructions on commissioning Input modules 4 31 MPA pneumatic modules 2 16 Multi I O modules 6 10 Output modules 5 22 Pneumatic interfaces 1 15 CPX M 16DE D Internal structure A 1...

Page 229: ...ameters 1 17 1 18 2 17 4 33 4 34 5 24 6 13 6 14 6 15 Input debounce time 4 32 Input debouncing time 6 12 Monitoring the CPX module 1 16 2 16 4 31 5 22 6 10 Reaction after short circuit 4 32 5 23 6 11 Signal extension time 4 33 6 13 Monitoring of wire fracture 1 17 Monitoring the CPX module 1 16 2 16 4 31 5 22 6 10 MPA electronic modules Overview 2 5 MPA pneumatic modules Diagnosis 2 18 Fault messa...

Page 230: ...19 N Notes on the use of this manual XI O Output modules Diagnosis 5 25 Fault messages 5 26 Function 5 3 Installation 5 4 Instructions on commissioning 5 22 LED display 5 28 Power supply 5 4 Short circuit overload 5 29 P Pictograms X Pin assignment CPX 16DE 4 21 4 24 CPX 16DE D 4 24 CPX 4DA 5 5 5 9 CPX 4DE 4 6 4 10 CPX 8DA 5 11 CPX 8DA H 5 18 CPX 8DE 4 11 4 15 CPX 8DE 8DA 6 6 6 8 CPX 8DE D 4 16 4 ...

Page 231: ...11 4 5 5 4 6 5 Protection class 3 19 A 3 A 14 A 15 A 16 R Reaction after short circuit 4 32 5 23 6 11 S Screening shield plate connect 3 15 3 22 fitting 3 28 Service VIII Short circuit overload 4 38 4 39 5 29 6 19 CPX 8DA H A 12 Signal extension time 4 33 6 13 Sub bases Combinations with I O modules 3 10 Connecting the cables and plugs 3 13 Metal design 3 7 3 9 3 12 Overview 3 3 3 4 T Target group...

Page 232: ... interfaces A 3 Sub bases A 15 Sub bases in metal design A 16 Text designations X U User instructions IX V VABA 10S6 X1 Technical specifications A 4 VMPA1 FB EMG 8 Technical specifications A 5 VMPA1 FB EMS 8 Technical specifications A 5 VMPA2 FB EMG 4 Technical specifications A 6 VMPA2 FB EMS 4 Technical specifications A 6 ...

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