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Made in Italy 

I N T E G R A  150  

T R AI L

 

I N T E G R A  160  

E N D U R O

 

I N T E G R A  160  

R A C E

 

I N T E G R A  180  

E N D U R O

 

J P

 

ユーザー&メ ン テ ナン スハン ド ブック

 

User and  

maintenance handbook 

EN

 

(translated from original language)

 

ELECTRIC 

BICYCLE WITH SERVO-ASSISTED PEDALLING 

        

電動アシスト式マウンテンバイク

 

eMTB

シリーズ

 

          

ユーザー&メンテナンス・ハンドブック

 

Summary of Contents for INTEGRA 150 TRAIL

Page 1: ...inItaly INTEGRA 150 TRAIL INTEGRA 160 ENDURO INTEGRA 160 RACE INTEGRA 180 ENDURO J P User and maintenance handbook EN translated from original language ELECTRIC BICYCLE WITH SERVO ASSISTED PEDALLING e...

Page 2: ...INTEGRA 150 TRAIL INTEGRA 160 ENDURO INTEGRA 160 RACE INTEGRA 180 ENDURO ENGLISH...

Page 3: ...Ed 1 07 2019 1 2 760mm INTEGRA150 760mm INTEGRA160 800mm INTEGRA180 min 590mm MAX 770mm max 1050 mm min 930 mm max 1100 mm 1260mm 1970mm 280mm 1...

Page 4: ...Ed 1 07 2019 2 17 19 12 7 18 1 21 22 25 20 16 31 36 30 14 33 1a 32 23 24 35 37 27 34 28 29 1 6 2 3 7 4 9 5 8 12 11 13 15 10 38 3 4a 150TRAIL...

Page 5: ...Ed 1 07 2019 3 1 23 19 21 22 31 16 36 29 34 24 35 37 27 28 30 14 33 1a 32 17 12 7 18 25 20 1 23 19 22 31 16 36 29 34 30 14 33 32 1a 17 12 7 18 25 20 4b 4c 180ENDURO 160ENDURO 160RACE 21 24 35 37 27 28...

Page 6: ...Ed 1 07 2019 4 9 5 7 6 8 150 TRAIL 160 ENDURO 160 RACE 180ENDURO...

Page 7: ...Ed 1 07 2019 5 10 OK 11 1 2 3 12 14 13 15 NO...

Page 8: ...Ed 1 07 2019 6 MIN10mm 18 19 16 17 22 23 1 L SX R DX 20 21...

Page 9: ...Ed 1 07 2019 7 1 1 90 24 2 25 Min10cm 26 27 MAX 28 29...

Page 10: ...Ed 1 07 2019 8 32 33 34 0 30 31 1 35 36...

Page 11: ...Ed 1 07 2019 9 1 2 1 39 41 40 42 37 38 43 44...

Page 12: ...Ed 1 07 2019 10 2 325 MAXpsi 46 47 2 48 49 51 A B 45 1 1 150TRIAL 160ENDURO 50 160RACE 180ENDURO 150 TRAIL 160 ENDURO...

Page 13: ...Ed 1 07 2019 11 55 54 230V 50Hz 56 57 52 53 2 1...

Page 14: ...Ed 1 07 2019 12 2 1 58 60 62 59 61 63 64 65...

Page 15: ...Ed 1 07 2019 13 d f f 66 68 69 70 67 71 72 73 74...

Page 16: ...Ed 1 07 2019 14 t f 75 77 76 78 79 80 81 82...

Page 17: ...7 c EN_8 7 d EN_8 7 e EN_8 7 f EN_8 Section 03 1 EN_9 2 EN_9 3 EN_9 3 a EN_9 3 b EN_10 3 c EN_10 3 d EN_10 3 e EN_11 3 f EN_11 3 g EN_11 3 h EN_12 3 i EN_12 l EN_12 m EN_13 n EN_13 3 o EN_13 4 EN_14 S...

Page 18: ..._23 3 EN_23 a EN_23 b EN_23 4 EN_24 5 EN_24 5 a EN_24 5 b EN_24 5 c EN_26 5 d USB EN_27 6 EN_28 Section 07 1 EN_29 2 EN_29 3 EN_30 4 EN_31 5 EN_32 5 a EN_32 5 b EN_32 5 c EN_32 5 d EN_33 5 e EN_33 6 E...

Page 19: ...00 Ed 1 07 2019 EN_1 1 Fantic eBike Fantic eBike eBike EPAC Electrically Power AssistedCycle EPAC EN 15194 2008 2006 42 EC EPAC 0 25kw 25 h EPAC EPAC 2 EPAC Electrical Power AssistedCycle...

Page 20: ...00 Ed 1 07 2019 EN_2 3 Hazard 3 Attention N B...

Page 21: ...01 Ed 1 07 2019 EN_3 1 EPAC EPAC 1 a A 1 b...

Page 22: ...Ed 1 07 2019 EN_4 1 c 1 b 1 b A A INTEGRA 150TRAIL 160ENDURO 160RACE 180ENDURO No 1 No 1 No 1 YES YES YES No 1 No 1 No 1 YES YES YES YES YES YES YES YES YES YES YES YES BMX No No No No No No No No No...

Page 23: ...EN_5 1 2 fig 1 3 Msize 2 M 4 3 4a 4b and 4c pos 29 pos 35 pos 13 pos 15 pos 10 pos 38 5 3 4a 4b and 4c 1 1a 2 3 4 5 6 7 8 9 10 11 LED 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 t 3...

Page 24: ...ear SRAM 11 50T12V SRAM EAGLE SRAM Levelhydraulic disco da 200mm SRAM GuideT hidraulic disco da 200mm SRAM Levelhydraulic disco da 200mm SRAM GuideT hidraulic disco da 200mm Schwalbe SmartSam 29x2 25...

Page 25: ...12V SRAM EAGLE SRAM CODE Rhydraulic 203mm disc MAGURA MT7 220mm disc SRAM CODE Rhydraulic 203mm disc MAGURA MT7 203mm disc MAXXIS 29x2 5 Minion DHF front 27 5x2 6 Minion DHRIIrear MAXXIS DHRII EXO 29x...

Page 26: ...02 Ed 1 07 2019 EN_8 7 c 9 7 d 10 7 e 06 7 f 7 7 a 2 5 6 25km h 30 7 7 b 1 8 1 1 8 1 1 8...

Page 27: ...03 Ed 1 07 2019 EN_9 1 3 04 3 06 3 b 2 1 g 1 h 3 3 a 1 12...

Page 28: ...03 Ed 1 07 2019 EN_10 3 b 07 6 3 c 11 Bar 2 0 1 5 3 d...

Page 29: ...03 Ed 1 07 2019 EN_11 2 13 14 3 e 3 f 15 04 3 3 g 16 17...

Page 30: ...03 Ed 1 07 2019 EN_12 3 h 10 18 19 3 i 2 3 l...

Page 31: ...03 Ed 1 07 2019 EN_13 3 m 3 n 3 o...

Page 32: ...03 Ed 1 07 2019 EN_14 4 Nm Nm 9 16 30 M8 5 M6 6 M5 5 M6 6 M7 7 M8 10 M6 10 M6 8 M6 8 M5 5 M5 5 M4 3 M5 5 M10x1 10with threadlockers M10x1 18 10x1 5 18 M6 4 M8 12 M8 12 15 M15 50...

Page 33: ...04 Ed 1 07 2019 EN_15 R L R 20 15 1 2 6 1 22 24 2 1 3 4 24 25 4 2 2 3 4 3 3 a 150 6 mm 23 26 10 27 L 21 15...

Page 34: ...04 Ed 1 07 2019 EN_16 8Nm 28 3 b 160 180 6 23 30 0 8Nm 28 1 31 1 29 3 c 5 32 33 3 4 34 4 5 35 36 3 4 37 5 5 38 39 3 4 40...

Page 35: ...05 Ed 1 07 2019 EN_17 1 6 2 2 1 2 41 1 2 2 42 2 3 43...

Page 36: ...05 Ed 1 07 2019 EN_18 25 h 30 65 4 5...

Page 37: ...05 Ed 1 07 2019 EN_19 6 3 7 1 f 7 1 44 1 8 45 10 15 2 150 psi 46 47 A 48 B 49 9 50 1...

Page 38: ...05 Ed 1 07 2019 3 150TRIAL 160ENDURO 180ENDURO 3 EN_20 10 10 15 2 325 psi 51 47 3 h 180 52 1 1 2 2 5...

Page 39: ...05 Ed 1 07 2019 EN_21 11 0 C 15 15 h 3 12 20 150 km 3 4 40 150 TRAIL 160 ENDURO 160 RACE 180 ENDURO R 25 25 25 20 20 20...

Page 40: ...06 Ed 1 07 2019 T1 2sec 1 sec EN_22 1 4 T1 2 T1 2 1 T1 1 2...

Page 41: ...06 Ed 1 07 2019 EN_23 2 53 54 55 3 3 a 1 4 LED 1 4 LED LED LED 1 3 4 LED 10 3 b 56 57 2 58 LED LED 4 LED 25 2...

Page 42: ...06 Ed 1 07 2019 T5 T1 T3 EN_24 LED 4 1 2 59 60 61 62 63 LED 5 5 a T1 T2 1 2 T3 T4 T2 T4 T5 3 6km h 5 b 3 4 2 1...

Page 43: ...06 Ed 1 07 2019 4 3 2 1 EN_25 1 2 3 4 1 2 3 4 Tourdistance Tour distance Averagespeed Tour distance Maximumspeed Tour distance Reset T3 RESET T3 0 Humanpower W Residualrange...

Page 44: ...06 Ed 1 07 2019 EN_26 Total distance Total distance Maximumspeed AutoLight A T2 5 c T1 2 T5 level1 level2 level3...

Page 45: ...06 Ed 1 07 2019 T5 T1 T3 EN_27 level4 T4 1 level0 T4 T2 5 c a T5 3 5 d USB USB MP3 USB Fantic USB...

Page 46: ...06 Ed 1 07 2019 EN_28 6 70 C 0 10 C 25 4 5 4 18 23 C 0 80 70...

Page 47: ...07 Ed 1 07 2019 EN_29 1 53 55 2 7 3 7 3 300 500Km 7 3 3 000Km...

Page 48: ...07 Ed 1 07 2019 EN_30 3 6 3 1 i...

Page 49: ...07 Ed 1 07 2019 EN_31 4...

Page 50: ...07 Ed 1 07 2019 EN_32 5 5 a 5 b 180 64 65 66 67 68 2 d 69 5 c 2 d f 70 71 65 72 73...

Page 51: ...07 Ed 1 07 2019 EN_33 5 d 5 2 74 t 75 6 76 77 68 5 e f 78 79 80 6 81 3 82 6 2...

Page 52: ...07 Ed 1 07 2019 EN_34 2 13 14...

Page 53: ...07 Ed 1 07 2019 EN_35 3 3 c 7 8 4 1bar 4...

Page 54: ...08 Ed 1 07 2019 EN_36 1 OK LED 5 17...

Page 55: ...08 Ed 1 07 2019 10 11 T4 12 20 T4 21 T4 24 25 T4 EN_37 2...

Page 56: ...08 EN_38 26 T4 40 41 42 T4 43 T4 44 45 T4 46 2A T4 60 CAB BUS 70 T4 71 T4 Ed 1 07 2019...

Page 57: ...08 Ed 1 07 2019 EN_39 72 T4 73 T4 74 T4 80 T4 81 82 T4 83 T4 84...

Page 58: ...08 Ed 1 07 2019 I N T E G R A 150 TRAIL I N T E G R A 160 E N D U R O I N T E G R A 160 R A C E I N T E G R A 180 E N D U R O EN_40...

Page 59: ...EN_10 3 d Checking the tyre pressure EN_10 3 e Checking thewheels EN_11 GENERAL INDEX 3 f Checking thesaddle and saddle support tube EN_11 3 g Checking the handlebars EN_11 3 h Checking the brakes EN_...

Page 60: ...ATTERYPACK EN_28 Section 07 Cleaning and Maintenance 1 CLEANINGANDCARE EN_29 2 PERIODIC MAINTENANCE PROGRAM EN_29 3 CLEANING YOUR BICYCLE EN_30 4 PARKINGYOURBICYCLE EN_31 5 UNSCHEDULED MAINTENANCE OPE...

Page 61: ...an electric bicycle must comply with the following requirements Auxiliary electric motor having a maxi mumcontinuous ratedpowerof 0 25kW Propulsive powercut off whenthe cyclist stops pedalling Gradua...

Page 62: ...t in damagetopropertyor theenviron ment N B Thissymbol indicatesimportant information designedtohelpyougetthebestout ofyourbicycle Respectthe recommendedtighteningtorque This symbol indicates that it...

Page 63: ...ion booklet CE Dec larationofConformity Warranty etc is an integral part of the bicycle and must be preserved for the duration of itsworkinglife If the bicycle is sold or transferred to other persons...

Page 64: ...dents Improperusem a yalsoresult in short circuits inside the battery pack whichc a nleadtofires Tab A INTEGRA Model 150TRAIL 160ENDURO 160RACE 180ENDURO R Surface Road tarmacpaved public No 1 No 1 No...

Page 65: ...s 29 Right hand pedal pos 35 Left hand pedal pos 13 Battery charger pos 15 Battery charger power supply cable pos 10 User and maintenance manual pos 43 Safetyrecommendations manual ILLUSTRATIONS The i...

Page 66: ...eunit SRAM SX EAGLE12V NX EAGLE 12Vgearbox Cranks Miranda 165mm FSA Sprockets Front 34T Rear SRAM 11 50T12V Chain SRAM EAGLE Front brake SRAM Levelidraulico disco da 200mm SRAM Guide Tidraulico disco...

Page 67: ...changeunit SRAM GX EAGLE12V Cranks FSA Sprockets Front 34T Rear SRAM 11 50T12V Chain SRAM EAGLE Front brake SRAM CODE Rhydraulic 203mm disc MAGURA MT7 220mm disc Rearbrake SRAM CODE Rhydraulic 203mm d...

Page 68: ...of the keys supplied with yourbicycle The battery pack is supplied complete with a battery charger and connectioncable 7 DESCRIPTION OF THE BICYCLE 7 a Brakes The bicycle is fitted with two independen...

Page 69: ...ng tech nical devices installed on yourbicycle Makesurethat thebattery pack is fully charged see paragraph 3 b Section 06 2 EACHTIME YOU USEYOUR BICYCLE An unsafe bicycle m a yresult in hazardous ridi...

Page 70: ...a sudden loss of tyrepressure Check the position of the valves they must be pointing towards the centre of the wheel fig 11 If necessary deflate the tyre loosen the valve nut if present and attempt t...

Page 71: ...essure tothem It should not bepossible to move them If any of the parts move secure themcorrectly 3 g Checkingthehandlebars If the handlebars and the han dlebarjointared a m a g e dorh av e not been i...

Page 72: ...e sure there are no hydraulic fluid leaks Check the brake disk for signs of damage It should be free from notches breakages deep scratches and other mechanical damage Raise the front wheel followed by...

Page 73: ...at both the front and rear lights are fixed securely to your bicycle 3 n Checksvariousaccessories The bicycle may be fitted with other accesso ries e g pannier bags water bottle holder etc Make sure t...

Page 74: ...rque Nm Pedals 9 16 30 Handlebar joint expansionbolt M8 5 Handlebar joint angle adjustmentscrew M6 6 Handlebar joint screws M5 5 M6 6 M7 7 Saddle support tube joint M8 10 Saddle joint M6 10 Brake M6 8...

Page 75: ...THE HANDLEBARS For reasons of space the bicycle is also shipped with the handlebars rotated so that they are aligned with theframe Using a 6 mm Allen key loosen the screws 1 fig 22 Rotate the handleb...

Page 76: ...e fig 31 Once you ve reached the desired height re lease the lever 1 fig 29 3 c Regulatingthesaddleposition andangle Loosen the saddle locking screws using a 6 mm Allen key fig 32 Adjust the angle of...

Page 77: ...the resulting speed but makes it easier to ride uphill To transfer the chain to a bigger sprocket fig 41 While pedalling in the direction of travel push lever 1 with your thumb until it reach es the f...

Page 78: ...two levers simultaneously 4 USING YOUR BICYCLE Grasp the left hand grip firmly with your left hand and right hand grip firmly with your right hand Operate both the brakelevers To move forward place yo...

Page 79: ...ering 1 in the oppo sitedirection 8 FRONT SUSPENSION FORK ADJUSTMENT To adapt the fork return speed Rebound to the road type and to the user s weight it is pos sible to intervene adjusting air pressur...

Page 80: ...supplied pump blow air inside the shock absorber max325 psi fig 51 If the shock absorber lowers less deflate air by pressing the pump button fig 47 Adjust the shock absorber return speed by operating...

Page 81: ...ases significantly in the presence of a head wind in excess of 15km h negligible variations at lower windspeeds Assistance setting Decreases as the requested pedalling assistance level increases long...

Page 82: ...icycle Makesure that the connector is correctly con nected to thebattery Turn the assisted pedalling system on bykeepingthe button T1 pressedfor morethan 2seconds Thedisplaywill showthestarting page t...

Page 83: ...chthe battery pack off Make sure that the battery pack is fully charged all four LEDs lit before you use you bicycle Thebattery switches off after10seconds 3 b Chargingthebatteryp a c k fig 56 and 57...

Page 84: ...PLAY 5 a Functionbuttons T1 Display switching on off assisted pedalling systemON OFF T2 Lights switching on off if present and connected Short pressing the light turnson Longer pressing more than 2 se...

Page 85: ...velled distance since the last zeroing This page has subpag es Travelleddistance Averagespeed Shows the average speed referred to the travelled distance Travelleddistance Maximumspeed Shows the maximu...

Page 86: ...ive Light turned off Automatic mode active Light turned on Itis possible toturn thelight on or off whenev er it is desired by pressing the button T2 5 c Pedallingassistanceactivation andlevel The assi...

Page 87: ...oth while walking alongside the bicycle and whenriding To activate the function it is necessary to keep the button T5 pressed for more than three seconds the function deactivates when the button is re...

Page 88: ...switched off in order to guarantee sufficient power to supply the display and illumination for another 4 hours until the battery deactivates and enters auto protection mode Maintenance cleaningandsto...

Page 89: ...specting them for signs of wear and tear and checking that they functioncorrectly Hydraulic brakes inspecting them for signs of wear and tear and checking that they function correctly check forleaks...

Page 90: ...uantity of bicycle chain lubri cant to the chainlinks Usingtoomu chlubricant orun suitable products m a yresult in dripping onto the brake disks significantlyreducingthebicycle brakingefficiency After...

Page 91: ...asingproduct Consultthevendor The following components must not be treat ed with protectiveproducts brakeshoes brakedisks hand grips brake and gear changelevers saddle tyres 4 PARKING YOUR BICYCLE Whe...

Page 92: ...4 Push the lever towards the hub to hook it to the ring groove fig 65 Rotate the eccentric lever in order to unscrew the axle pin and extract it from the wheel hub fig 66 Removethe complete wheel from...

Page 93: ...replacing the front wheel fig 68 5 e Mountingtherearwheel Remove the transport block f from the brake pistons fig 78 Donotoperatetherearbrakelever Insert the wheel between the frameforks posi tioning...

Page 94: ...are multiple puncture holes located close to eachother If so it may indicate a snake bite which is caused by riding over sharp objects when the tyre pressure is toolow If the rim is not damaged fit a...

Page 95: ...he perimeter and starting from the valve The further away from the valve you get the greater the force required to push the tyre onto the rim For this reason it may be nec essary to use the tyre lever...

Page 96: ...at it is posi tioned correctly Battery pack discharged Recharge the battery pack using the dedicated batterycharger Electrical contacts on battery pack and or connector damaged Makesure that all the c...

Page 97: ...Panel If theproblem persists please contact thedealer orthe retailer 24 The internal voltage is outside the operat ing range Recharge the battery pack using thededi cated battery charger 25 Motor curr...

Page 98: ...ed Reduce the load on the motor by pedal ling more slowly or reducing the assisted pedalling power level 45 The software corrected an error while the motor was rotating Turn the system off completely...

Page 99: ...rs not correct Turn the system off completely and turn it back on using the button T4 on the Control Panel If theproblem persists please contact thedealer orthe retailer 81 The speed signal is notreco...

Page 100: ...08 Ed 1 07 2019 I N T E G R A 150 TRAIL I N T E G R A 160 E N D U R O I N T E G R A 160 R A C E I N T E G R A 180 E N D U R O ENGLISH EN_40 T r o u b l e s h o o t i n g...

Page 101: ...Fantic Motor s r l Via Enzo Tarantelli 7 31030 Dosson di Casier TV Italy Tel 39 0422 634192 Fax 39 0422 630491 info fanticmotor it commerciale bike fanticmotor it Code B0900036005 Ed 1 07 2019...

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