43
www.factoryfive.com
508-291-3443
Passenger side firewall extension in place.
Front Suspension Installation
TOOLS:
Combination wrenches, coil-over adjusting tool (FFR# 10961),
⅜
”,
⅝
”, ¾”,
11
/
16
”
,
13
/
16
”,
⅞
”,
15
/
16
”,
1
⅛
”,
18mm sockets. Rubber mallet, eye protection, drill w/#8 hex nut driver,
⅛
”, ½” drill bits,
drill, rivet tool, torque wrench, silicone, caulk gun, #8 self tapping screws.
PARTS:
Mustang lower control arm, spindle adapter brackets (FFR# 13819), IFS components (FFR#
11074),
⅛
” rivets (FFR# 10782).
Front Upper A-Arms
1.
Install ball joints into the control arms making sure to
orient the arm according to the drawing
below
. The ball joint bolts into the control arm with the grease fitting at the top. To screw in the joint,
clamp the ball joint into a vice, and screw the arm onto the clamped ball joint. The same arm is used
for both sides of the car.
2.
Attach the control arms to the frame. Torque the two bolts that hold the arm to the frame to
135-
149Nm (100-110 lbft).
Adjusting the Arm - Use the diagram below for reference.
3.
Slightly loosen the three pivot bolts using a
⅝
” and
11
/
16
” wrench.
4.
Loosen the jam nuts on both ends of each adjusting tubes using a 1
⅛
” wrench. Turn the adjusting
tubes to lengthen or shorten the arm.
After
you have adjusted the arm to the desired length, tighten
down the jam nuts against the adjusting tubes, and then tighten each of the three pivot bolts. Torque
the pivot bolts to 42 lbft. There should never be more than 1” of thread showing past the tightened
down jam nuts on either end of both adjusting tubes. Grease both ends using chassis grease frequently
to insure smooth, trouble free operation.
Note: The Pivot Bolts need to be loosened while the car is aligned and retightened
afterwards.
Summary of Contents for Mk3 Roadster
Page 1: ...i www factoryfive com 508 291 3443...
Page 10: ...10 www factoryfive com 508 291 3443 Chapter 1 Donor Parts and Parts Needed...
Page 38: ...38 www factoryfive com 508 291 3443 Chapter 2 Step By Step Chassis Build up...
Page 100: ...100 www factoryfive com 508 291 3443 Engine harness plug mounted in firewall...
Page 199: ...199 www factoryfive com 508 291 3443 Appendix A Templates...
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Page 209: ...209 www factoryfive com 508 291 3443...
Page 211: ...211 www factoryfive com 508 291 3443 Appendix B Donor Parts List...
Page 214: ...214 www factoryfive com 508 291 3443 Appendix C Roadster Standard Pack list...
Page 227: ...227 www factoryfive com 508 291 3443 Appendix D Big Block Instructions...
Page 236: ...236 www factoryfive com 508 291 3443 Appendix E 3 Link Instructions...
Page 242: ...242 www factoryfive com 508 291 3443...
Page 245: ...245 www factoryfive com 508 291 3443 Appendix F Independent Rear Suspension...
Page 267: ...267 www factoryfive com 508 291 3443 Appendix G Torque specifications...
Page 269: ...269 www factoryfive com 508 291 3443 Appendix H Mustang Specifications...