35
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Transmission
1.
If you are running a T-5 Transmission, remove the casting tab with the hole in it that is sticking
out on the passenger side with a hack saw.
T-5 mounted in frame. Note the tab to be removed.
Steering Rack and Shaft
ATTENTION: If you are planning on running power steering this section is not needed.
TOOLS:
11
/
16
” and
⅝
” wrenches
5.
Remove the hydraulic lines. Use
11
/
16
” and
⅝
” wrenches. Drain all fluid by turning it, lock to lock,
upside down over a collection pan. Dispose of the fluid properly. The rack is greased on the gears at
the ends.
6.
The Mustang power rack is converted to a manual rack by removing the hydraulic lines from it and
draining the fluid. You can leave the holes open without concern since the hydraulic cylinder is no
longer used, however, for cosmetic reasons you may want to close them off. You can use a ½”
Non-
threaded
hole plug. Keep in mind, this must not be airtight! Air must be allowed to move in and out
of the holes. If you use a hole-plug, drill a small air release hole in the center.
Cleaning and Detailing
Before you start assembling your car, cleaning is the best way to assess what needs to be done to the
donor parts. Based on your close-up inspection you may choose to re-build or replace some of the parts
that you have just removed.
Oil leaks should be clearly visible so look for them. Areas to inspect include transmission tail shaft side
to side free play, pinion oil seal on the rear end, valve cover gaskets, distributor cap for excessive build-
up deposits, and clutch wear. There are quite a few aluminum parts on the engine that can be polished
and shined. Common cleaning methods include, wire wheel followed by clear coat paint, bead blasting,
or aluminum polish. The following is a good procedure:
1.
Steam clean or use a strong detergent such as Gunk
engine cleaner. When using engine degreaser,
collect the waste solvents and dispose of properly. Brush everything except the harness and the
Summary of Contents for Mk3 Roadster
Page 1: ...i www factoryfive com 508 291 3443...
Page 10: ...10 www factoryfive com 508 291 3443 Chapter 1 Donor Parts and Parts Needed...
Page 38: ...38 www factoryfive com 508 291 3443 Chapter 2 Step By Step Chassis Build up...
Page 100: ...100 www factoryfive com 508 291 3443 Engine harness plug mounted in firewall...
Page 199: ...199 www factoryfive com 508 291 3443 Appendix A Templates...
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Page 211: ...211 www factoryfive com 508 291 3443 Appendix B Donor Parts List...
Page 214: ...214 www factoryfive com 508 291 3443 Appendix C Roadster Standard Pack list...
Page 227: ...227 www factoryfive com 508 291 3443 Appendix D Big Block Instructions...
Page 236: ...236 www factoryfive com 508 291 3443 Appendix E 3 Link Instructions...
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Page 245: ...245 www factoryfive com 508 291 3443 Appendix F Independent Rear Suspension...
Page 267: ...267 www factoryfive com 508 291 3443 Appendix G Torque specifications...
Page 269: ...269 www factoryfive com 508 291 3443 Appendix H Mustang Specifications...