Efka dc 1500 Instruction Manual Download Page 1

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CONTROL

FP220A5911

INSTRUCTION MANUAL

No. 402295

English

FRANKL & KIRCHNER

EFKA OF AMERICA INC.

EFKA ELECTRONIC MOTORS

GMBH & CO KG

SINGAPORE PTE. LTD.

K L2 33 4 a

Summary of Contents for dc 1500

Page 1: ...CONTROL FP220A5911 INSTRUCTION MANUAL No 402295 English FRANKL KIRCHNER EFKA OF AMERICA INC EFKA ELECTRONIC MOTORS GMBH CO KG SINGAPORE PTE LTD P E 0 I KL2334a...

Page 2: ...l Panel 20 7 1 2 Parameter Input at the Operator Level on the V810 Control Panel 20 7 1 3 Parameter Input at the Technician Supplier Level on the V810 Control Panel 21 7 2 V820 Control Panel Operation...

Page 3: ...n3 at the Start of the Seam 51 11 3 2 Stitch Counting for Start Backtack Start Stitch Condensing 51 11 3 3 Stitch Correction and Speed Release 52 11 3 4 Double Start Backtack 52 11 3 5 Single Start Ba...

Page 4: ...Fast Scissors Modes 6 7 15 16 68 11 26 1 Functions for Mode 6 68 11 26 2 Functions for Mode 7 68 11 26 3 Functions for Mode 15 69 11 26 4 Functions for Mode 16 70 11 27 Manual Tape Cutter Fast Scisso...

Page 5: ...NTS Page 12 Signal Test 83 12 1 Signal Test Using the Incorporated Control Panel or the V810 V820 83 13 Error Displays 85 14 Operating Elements of the V810 Control Panel 86 15 Operating Elements of th...

Page 6: ...1 Always switch off 0 machine and remove plug from outlet when removing covers mounting accompanying devices position transmitter especially light barrier etc or any other devices mentioned in the in...

Page 7: ...ch CB2803 56 5 1112866 Juki AB62AV Lockstitch 5550 6 14 1112816 Juki AB62AV Lockstitch 5550 7 14 1113132 Juki LU1510 7 Lockstitch 20 1113200 Kansai AC62AV Chainstitch RX 9803 5 1113130 Pegasus AC62AV...

Page 8: ...trol FP220A5911 Power pack N201 1 Actuator EB301A 1 Set of standard accessories B156 standard consisting of Plastic bag for B156 Documentation or 1 Set of standard accessories B159 optional consisting...

Page 9: ...RX 9803 part no 1113130 Adapter cord for the connection to PEGASUS models W500 UT W600 UT MS part no 1112821 with or without stitch condensing Adapter cord for the connection to PEGASUS backlatch mach...

Page 10: ...ystem file approx 2kB for user programs and data error management routine with automatic error marking loader for program storing in the control a multi tasking time sharing mechanism The FP220A contr...

Page 11: ...iate storing of the settings in the EEPROM 5 2 FP220A Control Settings Parameter 401 1 Immediate storing of the settings in the EEPROM ATTENTION Turn on the FP220A FP320A control together with the con...

Page 12: ...er to the highest and all subordinate levels by means of a code number the technician to the next lower and all subordinate levels by means of a code number the operator to the lowest level without co...

Page 13: ...P key and turn power on 2 Press the key 1st digit blinks 3 Press the or key to select 4 Press the key 5 Press the or key to select the 1st digit 2nd digit blinks the 2nd digit Technician level Code n...

Page 14: ...gramming level 1st digit blinks the 1st digit 4 Press the key 5 Press the or key to select 6 Press the key 2nd digit blinks the 2nd digit 3rd digit blinks 7 Press the or key to select 8 Press the E ke...

Page 15: ...E key The next Press the P key Exit programming parameter number is displayed The changed parameter values will be saved when you start sewing again Option 2 Press the P key The same Press the P key...

Page 16: ...aved when you start sewing They remain in effect even after turning the machine off Using parameter 401 is another possibility for immediate storage without having to start sewing 6 3 4 Immediate Stor...

Page 17: ...seam S3 3 on 4 off Double end backtack Tape cutter at the seam end 3 off 4 on Tape cutter at the start of the seam seam end 3 on 4 on End backtack Off Tape cutter Off 3 off 4 off Sewing foot lift at...

Page 18: ...e E key The second 2 digits of the The program modification The identification number program number are displayed index is displayed digits 1 and 2 are displayed 7 Press the E key 8 Press the E key 9...

Page 19: ...l is displayed 7 1 2 Parameter Input at the Operator Level on the V810 Control Panel Example CODE number has not been input TURN POWER ON First parameter at the operator level is displayed Second para...

Page 20: ...value is entered Display advances to the next parameter or Parameter value is entered The actual PARAMETER number is displayed or Press the P key twice Exit programming These values are saved when yo...

Page 21: ...level After CODE number input the first PARAMETER number is displayed The most significant digit of the PARAMETER number blinks Input desired PARAMETER number If PARAMETER number is incorrect repeat i...

Page 22: ...0A is displayed Sewing process can be started 7 4 Direct Input of Maximum Speed Limitation DED with Control Panel The maximum speed of the machine must be limited to the specific level according to th...

Page 23: ...ntarily stitch count function is on Press the key Increase the number of stitches from 20 to 25 Display after approx 3 seconds These values are saved when you start sewing They remain in effect even a...

Page 24: ...art sewing 7 5 2 Further Functions of the V810 V820 Control Panels Press the key The most significant digit blinks Press the key briefly The blinking digit changes by 1 Keep the pressed down The blink...

Page 25: ...trol Panel Select parameter 200 Press the E key The set value is displayed Press the 0 key three times The minimum value is displayed Press the 9 key three times The maximum value is displayed 2 0 F 2...

Page 26: ...essing the INSERT F1 key The pattern in 2nd place will go back to being pattern no 3 If patterns and or seams are only to be added proceed as described in the following chapters The figure below shows...

Page 27: ...programmed Continue the programming of seams as described in the next chapter Programming without Code Number Input from item 4 onwards 7 6 2 Programming without Code Number Input Activate programming...

Page 28: ...ymbol normal display After having enabled the light barrier by means of the 3 key the number of light barrier compensating stitches can be varied within 2 seconds If the light barrier has already been...

Page 29: ...Press the 1 key The righthand arrow above the 1 key indicates that the double start backtack is On The start backtack stitches must be input individually Press the 2 key The lefthand arrow above the...

Page 30: ...position Display of seam 03 after correct function input Press the P key twice Exit programming of seams Start sewing once The programmed data are saved 7 6 4 Inserting a Seam or Pattern A pattern or...

Page 31: ...The programmed seams are disabled Arrow above the 0 key is Off 7 6 7 Further Settings for TEACH IN Functions Parameter Seam suppression if 0 stitches are set Std 321 Parameter 321 0 Seam suppression d...

Page 32: ...wing foot lift Off Parameter 023 1 Automatic sewing foot lift On Parameter 023 6 key righthand arrow Sewing foot with pedal Sewing foot with forward after the seam pedal 0 end 0 0 Off Off 1 0 On Off 1...

Page 33: ...f parameter 270 The correct positioning speed by means of parameter 110 The correct maximum speed compatible with the sewing machine by means of parameter 111 The setting of the remaining relevant par...

Page 34: ...s the E key Parameter value appears Press the key Parameter value can be changed Press the E key Parameter 4 5 3 appears position 2 leading edge position 2 trailing edge is automatically set at 60 Pre...

Page 35: ...f 020 255 using parameter 272 Example With a motor pulley diameter of 40mm and a sewing machine head pulley diameter of 80mm the value 50 can be calculated using the formula below If the value 200 has...

Page 36: ...rother FD3 B257 1112822 FL STV FA FA FW Union Special 34700 1112844 FL STV FA FA FW NK Global CB2803 56 1112866 FL FA Rimoldi F27 1113096 FL FW FAO FAU ML 6 Chainstitch tape cutter fast scissors FL ST...

Page 37: ...hread trimmer from leading edge of slot position 1 to leading edge of slot position 2 Sewing foot lifting see chapter Sewing Foot Lifting Backtacking see chapter Start Backtack and End Backtack Signal...

Page 38: ...has priority over machine run blockage Machine run blockage effective with open contact input in1 parameter 240 6 Automatic speed has priority over machine run blockage Key for operation at automatic...

Page 39: ...ring ON period kt2 Sewing foot lifting with pedal in position 1 or 2 Signal machine running Mode 17 Chainstitch Machines Pegasus Stitch Lock Thread trimmer FA after stop depending on angle after delay...

Page 40: ...ters for possible input functions of the keys 10 5 Positioning Speed Function with or without control panel Parameter Positioning speed n1 110 The positioning speed can be set by means of parameter 11...

Page 41: ...t measuring from leading edge position 2 0V at input B18 7 inside of the window 5V at input B18 7 outside of the window Parameter 270 2 Setting the sensor to position 2 Position 1 is set according to...

Page 42: ...nd output level as with setting 1 Parameter 270 3 Setting the sensor to position 1 Position 2 is set according to the angular degree setting by means of parameter 271 Start measuring from trailing edg...

Page 43: ...display The set the needle to the bottom dead Set machine reference point center by turning the handwheel Press the P key once Actual parameter number is displayed Press the P key twice Exit programm...

Page 44: ...y or by turning the handwheel Parameter value of position 2A appears on the display If necessary change parameter value by pressing the or key or by turning the handwheel Press the P key twice Setting...

Page 45: ...itions Function with or without control panel Parameter Display of positions 1 and 2 Sr3 172 The position settings can easily be checked by means of parameter 172 Select parameter 172 Without control...

Page 46: ...ue 5 stages br2 208 Parameter 207 influences the braking effect for the stop Parameter 208 regulates the braking effect between speed stages The following applies to all setting values The higher the...

Page 47: ...Speed Display Function with or without control panel Parameter Actual speed display nIS 139 If parameter 139 1 the V810 820 display shows the following information During operation The actual speed E...

Page 48: ...unction with or without control panel Parameter Softstart speed n6 115 When programming 3 digit or 4 digit parameter values on the control the 2 digit or 3 digit values displayed must be multiplied by...

Page 49: ...stitch counting with pedal forward according to the setting of parameter 023 switch on delay after thread wiper t7 switch on delay without thread wiper tFL It is possible to prevent unintentional foot...

Page 50: ...art backtack as well as start stitch condensing are executed automatically at speed n3 They cannot be interrupted If softstart is running parallel the respective lower speed is prevailing If backtack...

Page 51: ...or LED 4 On parameter 002 after that number of stitches without stitch regulator parameter 003 End stitch condensing Off both LEDs Off Function with control panel V810 V820 Single end backtack lefthan...

Page 52: ...ection time t9 by means of parameter 151 For some sewing procedures it is desirable that the backtack solenoid in the single end backtack is disabled only after trimming This function can be selected...

Page 53: ...ktack stop time tSr 210 Single start ornamental backtack lefthand arrow above key On 1 key Double start ornamental backtack righthand arrow above key On Start ornamental backtack Off both arrows Off T...

Page 54: ...Start backtack Start backtack End backtack End backtack Stitch condensing Stitch condensing Stitch condensing Stitch condensing On Off On Off Before start of No backtack Backtack seam Stitch condensi...

Page 55: ...ine the function of the key unlock the chain by means of one of the parameters 240 249 If parameter 290 is set at 7 a switch at the input in1 i10 must be closed and programmed to 18 If parameter 290 i...

Page 56: ...operation characteristics of the control When using the V820 control panel direct access by means of the function key 9 key is possible Function with control panel Parameter Unlocking the chain On Off...

Page 57: ...applicable for example to automats Parameter 234 1 New start after disabling machine run blockage only if the pedal is in position 0 neutral 11 13 High Lift for Walking Foot Signal Output M6 Flip Flop...

Page 58: ...foot is On when starting the drive the speed will be limited The signal turns off after the run out stitches have been executed and the speed limitation will be disabled after the run out time parame...

Page 59: ...the set high lift level EEEE Outside of the speed range 11 14 2 Setting the Speed Limitation Depending on High Lift with the V820 Control Panel Determine maximum speed n2 by means of parameter 111 Det...

Page 60: ...2 key Press the E key New value 17 lower break point is entered Press the P key once Display of the actual parameter number or Press the P key twice Exit programming These values are saved when you st...

Page 61: ...9 23 a speed limitation n9 will be switched on upon pressing an external key 11 16 Speed Limitation n11 with Signal Output M10 Flip Flop 2 Function with or without control panel Parameter Speed limita...

Page 62: ...x 100 number of stitches e g 80 x 100 8000 For starting the counter set the A or B key at 19 by means of parameter 293 or 294 When using a control panel an audible signal can also be enabled by means...

Page 63: ...is performed at trimming speed When thread trimming is off the drive stops in position 2 at the seam end it stops in position 1 at the end of programmed seams On lockstitch machines the thread wiper O...

Page 64: ...sing the pedal Parameter 198 2 Thread trimming or hot thread chain cutting is enabled by means of the pedal and the sewing foot is lifted by means of the knee switch For bag sewing machine operation t...

Page 65: ...itches until thread tension release Off after light barrier covered at the start of the seam SFS 157 Enable chain suction and thread tension release signal at the seam end kSL 193 Thread tension relea...

Page 66: ...Stop with pedal in pos 0 neutral Parameter 144 2 Limited speed parameter 113 controllable by the pedal up to the set limit Parameter 144 3 At fixed speed parameter 113 can be suspended or interrupted...

Page 67: ...for Tape Cutter Function with or without control panel Parameter Delay time for output M3 ST2 27 tape cutter AH kd3 284 ON period for output M3 ST2 27 tape cutter AH kt3 285 Parameter 232 must be set...

Page 68: ...p at the start of the seam mode 7 or ckL 021 stitch counting after light barrier uncovered until tape cutter On mode 15 Output and Times for Tape Cutter Function with or without control panel Paramete...

Page 69: ...ter M4 will be activated for the time kt4 for the 2nd time At standstill of the drive the tape cutter operation double tape cutting can be repeated any number of times by pressing the key setting para...

Page 70: ...0 The delay time for the tape cutter is usually set at 0 Output and Times for Fast Scissors Function with or without control panel Parameter Delay time for output M3 ST2 27 fast scissors AH1 kd3 284...

Page 71: ...seam At1 275 Delay time for signal M9 at the start of the seam Ad2 276 Signal M9 ON period at the start of the seam At2 277 Delay time for signal M10 at the start of the seam Ad3 278 Signal M10 ON pe...

Page 72: ...s On Function with or without control panel Parameter Light barrier On Off LS 009 Stitch counting On Off StS 015 Function with control panel V820 Light barrier On Off 3 key Stitch counting On Off 2 ke...

Page 73: ...tral Interruption of the procedure with pedal in pos 2 The thread trimming operation can be disabled by means of parameter 133 regardless of the 5 key setting on the V820 control panel Stop in the bas...

Page 74: ...h light barrier uncovered LSS 132 This function enables an automatic start of the sewing operation as soon as the light barrier senses the insertion of fabric Prerequisites for the operation Parameter...

Page 75: ...tact Upon closing the switch the drive stops in the preselected basic position 240 8 Machine run blockage effective with open contact unpositioned Upon opening the switch the drive stops immediately u...

Page 76: ...nd bit1 keys speed n9 will be enabled 240 32 Function speed limitation bit1 Upon pressing the bit1 key speed n10 will be enabled Upon simultaneously pressing the bit0 and bit1 keys speed n9 will be en...

Page 77: ...recall Upon pressing the key the backtack will be suppressed or recalled once 293 294 18 No function 293 294 19 Reset bobbin thread monitor After inserting a full bobbin the stitch counter is set to...

Page 78: ...ction with control panel Parameter Signal A1 and or A2 On Off with slide in strip 1 4 F 008 5 lefthand arrow A1 righthand arrow A2 Function with control panel V820 Signal A1 On lefthand arrow above ke...

Page 79: ...1 0 Signal A1 A2 active until seam end 1 Signal A1 A2 effective during a programmable time It is possible to select by means of parameter 302 for signal A1 and parameter 312 for signal A2 whether the...

Page 80: ...eam end 1 Signals effective until pedal has been pressed to pos 0 neutral 11 39 Signal Machine Running Function with or without control panel Parameter Mode machine running LSG 155 Switch off delay fo...

Page 81: ...wing foot lowering 1 H L L H Speed stage 1 n1 2 H L L L Speed stage 2 3 H L H L Speed stage 3 4 H L H H Speed stage 4 5 L L H H Speed stage 5 6 L L H L Speed stage 6 7 L L L L Speed stage 7 8 L L L H...

Page 82: ...10 V820 Input Test Select parameter 173 Control Functions of signals light barrier sensor generator impulse 1 and 2 positions 1 and 2 can be checked directly and indicated by means of LEDs 3 8 Inputs...

Page 83: ...he incorporated control panel Enable the selected output by means of the key at the bottom right on the V820 Display Assignment of the outputs 01 Backtacking on socket ST2 34 02 Sewing foot lift on so...

Page 84: ...mber parameter number Serious Condition On the control On the V810 On the V820 Signification E1 InF E1 InF E1 After power On position transmitter or commutation transmitter defective or connecting cab...

Page 85: ...f the value indicated in the programming mode key Decrease of the value indicated in the programming mode 1 key Start backtack SINGLE DOUBLE OFF 2 key End backtack SINGLE DOUBLE OFF 3 key Automatic se...

Page 86: ...utomatic sewing foot lift after thread trimming ON OFF Automatic sewing foot lift at stop in the seam ON OFF 7 key Basic position needle down POSITION 1 needle up POSITION 2 8 key Bobbin thread monito...

Page 87: ...efka net http www efka net OF AMERICA INC 3715 NORTHCREST ROAD SUITE 10 ATLANTA GEORGIA 30340 PHONE 770 457 7006 TELEFAX 770 458 3899 email efkaus efka net ELECTRONIC MOTORS SINGAPORE PTE LTD 67 AYER...

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