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All Rights Reserved, Copyright 

 2002, RKC INSTRUMENT INC.

 

®

RKC INSTRUMENT INC.

Module Type Controller SRX 

Temperature Control Module for PLC Communication 

X-TIO-R

 

Instruction Manual

 

IMS01N12-E2

 

 
Thank you for purchasing this RKC product. In order to 
achieve maximum performance and ensure proper operation 
of your new instrument, carefully read all the instructions in 
this manual. Please place the manual in a convenient 
location for easy reference. 
 

 

SYMBOLS 

:  This mark indicates precautions that must be 

taken if there is danger of electric shock, fire, 
etc., which could result in loss of life or injury. 

 

:  This mark indicates that if these precautions 

and operating procedures are not taken, 
damage to the instrument may result. 

 

:  This mark indicates that all precautions should 

be taken for safe usage. 

 

:  This mark indicates important information on 

installation, handling and operating procedures. 

 

:  This mark indicates supplemental information on 

installation, handling and operating procedures. 

 

This mark indicates where additional 
information may be located. 

 
 
 

 To prevent injury to persons, damage to instrument 

and equipment, a suitable external protection device 
shall be required. 

 All wiring must be completed before power is turned 

on to prevent electric shock, fire or damage to 
instrument and equipment. 

 This instrument must be used in accordance with the 

specifications to prevent fire or damage to instrument 
and equipment.   

 This instrument is not intended for use in locations 

subject to flammable or explosive gases. 

 

Do not touch high-voltage connections such as 
power supply terminals, etc. to avoid electric shock. 

 RKC is not responsible if this instrument is repaired, 

modified or disassembled by other than 
factory-approved personnel. Malfunction can occur 
and warranty is void under these conditions. 

 
 
 
 

 This product is intended for use with industrial machines, 

test and measuring equipment. (It is not designed for use 
with medical equipment and nuclear energy.) 

 This is a Class A instrument. In a domestic environment, 

this instrument may cause radio interference, in which case 
the user may be required to take additional measures. 

 

This instrument is protected from electric shock by 
reinforced insulation. Provide reinforced insulation between 
the wire for the input signal and the wires for instrument 
power supply, source of power and loads. 

 

 Be sure to provide an appropriate surge control circuit 

respectively for the following: 

 If input/output or signal lines within the building are longer 

than 30 meters. 

 If input/output or signal lines leave the building, regardless 

the length. 

 This instrument is designed for installation in an enclosed 

instrumentation panel. All high-voltage connections such 
as power supply terminals must be enclosed in the 
instrumentation panel to avoid electric shock by operating 
personnel. 

 All precautions described in this manual should be taken to 

avoid damage to the instrument or equipment. 

 All wiring must be in accordance with local codes and 

regulations.  

 All wiring must be completed before power is turned on to 

prevent electric shock, instrument failure, or incorrect action. 
The power must be turned off before repairing work for 
input break and output failure including replacement of 
sensor, contactor or SSR, and all wiring must be 
completed before power is turned on again. 

 To prevent instrument damage as a result of failure, protect 

the power line and the input/output lines from high currents 
with a suitable overcurrent

 

protection device with adequate 

breaking capacity such as fuse, circuit breaker, etc. 

 Prevent metal fragments or lead wire scraps from falling 

inside instrument case to avoid electric shock, fire or 
malfunction. 

 Tighten each terminal screw to the specified torque found 

in the manual to avoid electric shock, fire or malfunction. 

 For proper operation of this instrument, provide adequate 

ventilation for heat dispensation. 

 Do not connect wires to unused terminals as this will 

interfere with proper operation of the instrument. 

 Turn off the power supply before cleaning the instrument. 

 Do not use a volatile solvent such as paint thinner to clean 

the instrument. Deformation or discoloration will occur. Use 
a soft, dry cloth to remove stains from the instrument. 

 To avoid damage to instrument display, do not rub with an 

abrasive material or push front panel with a hard object. 

 Do not connect modular connectors to telephone line. 

 When high alarm with hold action/re-hold action is used for 

Event function, alarm does not turn on while hold action is 
in operation. Take measures to prevent overheating which 
may occur if the control device fails. 
 

NOTICE 

 This manual assumes that the reader has a fundamental 

knowledge of the principles of electricity, process control, 
computer technology and communications. 

 The figures, diagrams and numeric values used in this 

manual are only for purpose of illustration.   

 RKC is not responsible for any damage or injury that is 

caused as a result of using this instrument, instrument 
failure or indirect damage. 

 RKC is not responsible for any damage and/or injury resulting 

from the use of instruments made by imitating this instrument. 

 

Periodic maintenance is required for safe and proper 
operation of this instrument. Some components have a 
limited service life, or characteristics that change over time. 

 Every effort has been made to ensure accuracy of all 

information contained herein. RKC makes no warranty 
expressed or implied, with respect to the accuracy of the 
information. The information in this manual is subject to 
change without prior notice. 

 No portion of this document may be reprinted, modified, 

copied, transmitted, digitized, stored, processed or 
retrieved through any mechanical, electronic, optical or 
other means without prior written approval from RKC. 

 

 

WARNING

 

CAUTION

 

!

 

CAUTION 

!

 

WARNING 

Summary of Contents for X-TIO-R

Page 1: ...y operating personnel All precautions described in this manual should be taken to avoid damage to the instrument or equipment All wiring must be in accordance with local codes and regulations All wiring must be completed before power is turned on to prevent electric shock instrument failure or incorrect action The power must be turned off before repairing work for input break and output failure in...

Page 2: ...Extension type X TIO B Digital input DI module X DI A X DI B Digital output DO module X DO A X DO B Up to 29 modules Temperature control module for PLC communication X TIO R For communication port assignments refer to the 4 2 Protocol Selections and Communication Speed Setting P 5 All data are set by communication For details refer to the Module Type Controller SRX PLC Host Communication Instructi...

Page 3: ...l cover Indication lamps 2 Modular connector COM PORT1 Modular connector COM PORT2 Modular connector COM PORT3 FAIL RUN RX TX EVENT1 EVENT2 EVENT3 EVENT4 PLC host communication side Temperature control side 5 4 3 2 1 0 9 8 7 6 5 5 4 3 2 1 0 9 8 7 6 5 FAIL RUN RX TX EVENT1 EVENT2 EVENT3 EVENT4 Indication lamps 1 FAIL RUN for temperature control When normally A green lamp turns on RUN When abnormall...

Page 4: ...ctor Host communication setting switch 1 right side Refer to P 6 Set the communication speed data bit configuration and protocol for host communication using host communication terminals Set the same value as communication settings of host computer Host communication setting switch 1 PLC communication setting switch Host communication setting switch 2 Address setting switch 2 Address setting switc...

Page 5: ...tory set value Host communication 2 RKC communication 8 Communication port assignment OFF COM PORT1 PLC communication host communication 2 RS 232C RS 422A COM PORT2 COM PORT3 Host communication 1 RS 422A ON COM PORT1 Host communication 1 RS 232C RS 422A COM PORT2 COM PORT3 PLC communication host communication 2 RS 422A Factory set value COM PORT1 Host communication 1 RS 232C RS 422A COM PORT2 COM ...

Page 6: ...lection OFF RKC communication ON Modbus Factory set value RKC communication 8 Internal data bus termination resistor setting OFF Termination resistor OFF ON Termination resistor ON Factory set value Termination resistor OFF Switch No 7 must be always OFF Do not set to ON When connecting two or more modules TIO module Extension type etc to the X TIO R module match all of their communication speed d...

Page 7: ... the immunity to withstand noise mount this instrument as far away as possible from high voltage equipment power lines and rotating machinery High voltage equipment Do not mount within the same panel Power lines Separate at least 200 mm Rotating machinery Separate as far as possible Ensure at least 50 mm space on top and bottom of the control unit for maintenance and environmental reasons 5 In cas...

Page 8: ...tab insertion slot 6 WIRING 6 1 Wiring Cautions For thermocouple input use the appropriate compensation wire For RTD input use low resistance lead wire with no difference in resistance between the three lead wires To avoid noise induction keep input signal wire away from instrument power line load lines and power lines of other electric equipment Signal connected to Voltage input and Current input...

Page 9: ...g input only for Voltage Current input In this case control output 2 and CT input 2 become unused 6 3 Pin Layout of Connector Modular connector Modular connector 6 1 COM PORT1 COM PORT2 COM PORT3 Modular connector COM PORT1 Connector for PLC or Host computer connection Based on RS 422A RS 232C Specify when ordering Modular connector COM PORT2 Connector for PLC or Host computer connection Based on ...

Page 10: ...nction Events Number of events 2 points channel Event type Temperature event Deviation high Deviation low Deviation high low Band Process high Process low Heater break alarm HBA function Number of HBA 2 points Setting range 0 0 to 100 0 A 0 0 A OFF Additional function Number of event delay times 1 to 255 times Control loop break alarm LBA function Number of LBA 2 points LBA time 1 to 7200 seconds ...

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