ECKELMANN VS 3015 C Operating Instruction Download Page 5

Page: 5 / 185

14.01.2019

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5.8.2

Control by a VS 3015 C and a separate pack controller ....................................................................... 58

5.9

LT compressor in booster operation ................................................................................................. 60

5.10

Regulation of the minimum superheat using a hot gas bypass valve ........................................... 62

5.11

Regulation of the maximum superheat using the suction gas injection valve ............................. 63

5.12

Monitoring ............................................................................................................................................ 64

5.12.1 Safety chain........................................................................................................................................... 64

Monitoring of differential oil pressure switch / compressor high pressure limiter .................................. 65

Monitoring of the compressor motor overload cut-out........................................................................... 65

5.12.2 Cylinder head temperature monitoring .................................................................................................. 66

5.12.3 Low pressure monitoring ....................................................................................................................... 68

5.12.4 High pressure monitoring ...................................................................................................................... 68

5.12.5 Monitoring of the medium pressure....................................................................................................... 70

5.12.6 Monitoring of the medium pressure valve ............................................................................................. 70

5.12.7 Monitoring of the fan motor overload cut-out......................................................................................... 70

5.12.8 Monitoring of the fan speed controller ................................................................................................... 71

5.12.9 Monitoring of the compressor speed controller ..................................................................................... 71

5.12.10 External alarm monitoring ..................................................................................................................... 73

5.12.11 Monitoring of the switching frequency ................................................................................................... 74

5.12.12 Refrigerant monitoring........................................................................................................................... 75

5.12.13 Monitoring of the fast unload / External Off ........................................................................................... 75

5.12.14 Rupture disk monitoring ........................................................................................................................ 75

5.13

Setpoint switching .............................................................................................................................. 76

5.14

Ambient data for the setpoint switching........................................................................................... 76

5.15

Consumer lockout............................................................................................................................... 76

5.16

Spray system control.......................................................................................................................... 77

5.17

COP monitoring ................................................................................................................................... 79

5.18

COP optimisation ................................................................................................................................ 80

5.19

Operating data and archiving............................................................................................................. 80

5.19.1 Operating hours of compressors and fans ............................................................................................ 80

5.19.2 Daily run times, switching pulses and switch-on rates .......................................................................... 80

5.20

Capacity-controlled compressors ..................................................................................................... 80

5.21

Oil balancing ........................................................................................................................................ 82

Installation and start-up of VS 3015 C

............................................................................................... 84

6.1

DIN rail mounting ................................................................................................................................ 84

6.2

Requirements for the activation of NT CO2 operation (transcritical) ............................................ 84

6.3

Basic hardware settings ..................................................................................................................... 85

6.3.1

SIOX extension module - for DIN rail mounting .................................................................................... 86

Connection of the SIOX modules to the pack controller ....................................................................... 87

Summary of Contents for VS 3015 C

Page 1: ...14 01 2019 Version V1 05 January 2019 Operating instruction VS 3015 C Pack Controller VS 3015 C Pack Controller Version V1 05...

Page 2: ...ous versions lose their validity Information on safety and connection instructions are described in detail in chapter Industrial safety notes Copyright All rights to any use whatever utilisation furth...

Page 3: ...1 2 Restart 19 5 2 System Configuration 19 5 3 Configuration of the pressure transmitters 20 5 3 1 Low pressure transmitter Z2 LP Z2 21 5 4 Low pressure Regulation 21 5 4 1 Control algorithm for LP co...

Page 4: ...control 37 5 6 5 Regulation of the fan speed with continuous control 39 5 6 6 Control algorithm for parallel combined control type of control 39 5 6 7 Control algorithm for stages combined control ty...

Page 5: ...ed controller 71 5 12 9 Monitoring of the compressor speed controller 71 5 12 10 External alarm monitoring 73 5 12 11 Monitoring of the switching frequency 74 5 12 12 Refrigerant monitoring 75 5 12 13...

Page 6: ...gnments 106 7 1 1 Connector pin assignments for the VS 3015 C basic module 106 7 1 2 Pin assignments for SIOX extension module 107 7 2 Terminal diagrams for basic module and SIOX 107 7 2 1 Assignment...

Page 7: ...u 3 Setpoints 139 10 1 5 Menu 4 Clock 169 10 1 6 Menu 5 Messages 170 10 1 7 Menu 6 Operating data 170 10 1 8 Menu 7 Basic settings 173 10 1 9 Menu 8 Service Mode 173 11 Decommissioning and disposal 17...

Page 8: ...14 01 2019 8 185...

Page 9: ...is documentation Attention symbol general hazard warning Failure to observe the attention symbol can result in personal injury in extreme cases serious injuries or death and or material damage Further...

Page 10: ...other domestic waste Please inform yourself about the local regulations for the separated disposal of electrical and electronic products The correct disposal of your old equipment protects the enviro...

Page 11: ...chnische Daten VS 3010 C SIOX Contact the supplier in the case of any malfunction The safety regulations instructions and information described in this chapter must be strictly observed and complied w...

Page 12: ...exclusively for the intended use The VS 3015 C controller is designed for use as pack controller in commercial and industrial refrigeration facilities in accordance with the scope of functions and in...

Page 13: ...rating equipment stating What has been disconnected Reason for the disconnection Name of the person who made the disconnection Restarting must be prevented using a suitable lock e g padlock Warning of...

Page 14: ...destruction of components Damage cannot always be established directly but partially does not result in failure until after a certain operating time 2 5 1 ESD guidelines for handling Only transport an...

Page 15: ...atisch Gef hrdete Bauelemente oder Baugruppen ESD Electro static discharge Electro Sensitive Devices VDE Verband der Elektrotechnik Elektronik Informationstechnik e V IEC International Electric Commit...

Page 16: ...dule and a digital input output module The controller is a modular design and can be extended with a maximum of 2 SIOX extension modules see picture The following expansion stages are possible The dev...

Page 17: ...is reduced by one compressor 2 When using speed controlled compressors with base load rotation the maximum number of compressors is reduced by one compressor and reduced by two compressors when using...

Page 18: ...ng functions Motor overload cut out compressors fans Compressor high pressure limiter Cylinder head temperature Low pressure regulation Medium pressure regulation High pressure regulation External ala...

Page 19: ...preserved 5 2 System Configuration The pack controller is equipped with a suction pressure control circuit LP compressor control a medium pressure control circuit MP pressure regulation in collecting...

Page 20: ...4 20 mA as well as with voltage output 0 10 V can be used here The pressure transmitters can be adjusted in menu 3 1 b using the following parameters TRANSM POS XXXXX Description Input Default Dim LP...

Page 21: ...ressure Regulation The low pressure regulation has the task of maintaining the suction side pressure at a specified setpoint The controller provides two different methods for this regulation task Step...

Page 22: ...setpoint value minus 1 0 times the NZ and in the event of a negative pressure change the step switching mechanism switches down stages F At a pressure less than the setpoint minus 1 0 times the NZ th...

Page 23: ...speed until expiry of the basic time The switch on and switch off delay only starts outside the neutral zone A compressor stage is activated with the delay time for number of running compressors 1 Fo...

Page 24: ...nfigured as 0 V 10 V interface Using the parameters MaxFreq FC and MinFreq FC the pack controller can be adjusted to the settings of the FC MaxFreq FC Hz 87 The frequency to be output by the FC for 10...

Page 25: ...of capacity controlled fixed speed compressors a single stage speed controlled compressor is combined with one or more capacity controlled fixed speed compressors In the case of the combination of a...

Page 26: ...stages 2 Number of capacity stages per compressor in the pack In the submenu Enable comp stages the capacity stages assigned to the FC compressor must be disabled using the parameters Comp 2 two stage...

Page 27: ...or MaxFreq FC Hz MinFreq FC Hz menu 3 2 2 1 and Freq shift Hz and only the FC compressor is activated 5 4 4 Setpoint shift An optimally calculated setpoint for the operation can result in reduction of...

Page 28: ...k have a lower load level than the configurable minimum load level parameter Min LoadLevel menu 3 2 1 2 the suction pressure is increased The adjustment of the suction pressure setpoint is performed w...

Page 29: ...efore the entry Ext Signal is not displayed in the selection list If the to adjustment via Ext Signal is active the HRC setpoint shift cannot be activated and therefore the parameter Setp shift is not...

Page 30: ...y performed in the case of increasing pressure within the neutral zone If compressors have been disabled due to load shedding base load rotation is only performed in the case of increasing pressure Th...

Page 31: ...ich If there is any fault motor overload cut out or oil pressure switch for the speed controlled compressor C1 or C2 any base load rotation is only performed once on the still available fixed speed co...

Page 32: ...aded In the case of capacity controlled compressors the compressor which is not loaded to 100 is unloaded If all compressors are loaded to 100 the compressor with the highest operating time is unloade...

Page 33: ...via the digital input 19 Load Shedding 3 Emergency Power Mode terminals 86 87 see chapter Anschluss und Klemmbelegung VS 3010 C If emergency power mode is activated all compressors are initially swit...

Page 34: ...ro volts is output as control signal if the high pressure has undercut the HP On Comp see menu 3 3 HP limit value and all compressor stages are unloaded With the switching on of the first compressor s...

Page 35: ...external 0 10 V signal The HRC setpoint is shifted using an external 0 10 V signal into the limits HP Min HRC and HP MAX HRC menu 3 2 2 3 A lower limit value can be specified using the offset Off ext...

Page 36: ...ral zone speed control parameter NZ speed con see menu 3 2 2 affects the switching on and switching off of the fixed speed fans If the actual value of the fan controller is within the neutral zone spe...

Page 37: ...ay stage With the last relay stage all fans are switched simultaneously from star operation K low speed to delta operation G high speed A maximum of 11 fans can be controlled The following table shows...

Page 38: ...ng the example of a system with three fans and four fan stages using the KKGG operating mode Switching sequence KKKG Fan stage L1S1 L2 S2 L3S3 Star S4 Shifting up Fans 1 2 and 3 OFF F Fan 1 low speed...

Page 39: ...threshold values is exceeded during night operation the fan speed is limited again to the Max speed D limit value If the TG Max threshold value is set to no shifting down to Max speed D during night o...

Page 40: ...or all now activated fans is calculated according to the following formula If the last fan stage is activated the input signal can achieve its maximum value Fans which have been shut down via the moto...

Page 41: ...peed controller Other stages connected to the mains power supply can be switched on or off individually Depending on the expansion stage of the controller the following numbers of fan stages can be co...

Page 42: ...can be bypassed using a gas cooler bypass 3 way valve An outdoor evaporator heat pump can be integrated The control of the gas cooler bypass and the outdoor evaporator is performed for example by a GL...

Page 43: ...cs of the ebmpapst fans in the gas cooler package are performed exclusively via the Modbus The regulation and the types of control for control of the ebmpapst fans via Modbus are identical to the cont...

Page 44: ...rformed automatically not configurable the fan with the lowest serial number always obtains the address 10 etc Switching sequence is performed automatically the fan with the lowest address obtains the...

Page 45: ...ystem configuration must be half the number of ebmpapst fans Up to 24 ebmpapst fans are supported 4 Removal of an ebmpapst fan For example this function is required for the replacement of a defective...

Page 46: ...14 01 2019 46 185...

Page 47: ...00 during the normal operation menu 3 2 2 1 The message EBM Manual Run is output if manual mode is activated Manual mode is automatically deactivated after 60 minutes for the system safety Configurati...

Page 48: ...ecked defined Only visible if authorisation Master Y N N 3 2 2 1 New SNr Manual Search an ebmpapst fan can be added by entering its serial number e g 1703000103 10 digit numb er 3 2 2 1 DEBUG EBM This...

Page 49: ...Zone and a specific time for loading or unloading has elapsed In the case of continuous control with a speed controller the lead time has no influence on the enable of the speed controller The switchi...

Page 50: ...ing modes Fan protection If the parameter On time cond is set to N fans that were switched off for longer than the time Cycle time F menu 3 6 will be switched on for the duration of 20 seconds Runtime...

Page 51: ...mpressor on the suction side If this minimum superheat no longer takes place an alarm is signalled that does not have an effect on the control action The minimum suction gas superheat is monitored usi...

Page 52: ...erheat parameter min OH P the error message Low Superheat P is output after expiry of a time delay parameter Del Min OH P In the event of a measuring circuit error M err SuctTemp P no message is gener...

Page 53: ...min OH C Once this has occurred the MP setpoint remains at the changed setpoint for a delay time of 10 minutes If the superheat OHc is still greater than the minimum superheat min OH C after expiry of...

Page 54: ...t with the parameter MP const valve menu 3 1 Medium pressure maintenance via pressure maintenance valve If the medium pressure valve is closed 0 Volt control signal and the medium pressure falls below...

Page 55: ...setpoint the HP valve can be opened continuously for further dropping medium pressure Using this function the HP valve can be opened up to 30 of the maximum opening degree However the opening degree c...

Page 56: ...O EIN WRG limit value if the gas cooler package is bypassed using the gas cooler bypass valve Opening degree of the medium pressure valve that must be above the Min G MD V limit value for 3 minutes Th...

Page 57: ...ors 10 80 60 3 2 4 Z2 Standzeit Minimum standstill time of the ECO compressor 10 360 300 sec 3 2 4 ECO Verdichter Activation of the ECO compressors YES ECO compressors are controlled via the VS 3015 C...

Page 58: ...4 75 Z2 compressor 1 motor overload cutout 76 77 Z2 compressor 2 HP oil differential pressure switch 92 93 Z2 compressor 2 motor overload cutout 96 97 Analogue Z2 compressor suction gas temperature Pt...

Page 59: ...t error Configuration The following parameters are required for the control of the ECO compressor The ECO compressor draws in the refrigerant before the medium pressure valve and pumps the refrigerant...

Page 60: ...VS 3015 C NO ECO compressors are controlled via a separate VS 3010 Y N N The parameter is only displayed if the DIP switch S1 coding switch 5 is set to ON 5 9 LT compressor in booster operation Intro...

Page 61: ...nu 3 2 4 Y N N 3 2 4 Z2 Regulation Z2 regulation selection menu The parameter must be set to TK Verdichter for activation of the booster operation Info The Z2 pressure transmitter is automatically act...

Page 62: ...2 HP oil differential pressure switch 92 93 Z2 compressor 2 motor overload cutout 96 97 Outputs Relays Enable of the frequency converter for the Z2 compressor 1 15 16 18 Enable of the Z2 compressor 2...

Page 63: ...um superheat using the suction gas injection valve Introduction The suction gas injection valve regulates or influences the following two factors 1 Cylinder head temperature of the compressors 2 Sucti...

Page 64: ...2 15 4 K 3 3 Dif Superh eat XK Hysteresis for switching on the suction gas injection valve Limit value Min Superht C Dif Superheat or Limit value Min Superht P Dif Superheat Note This parameter is use...

Page 65: ...alarm signalling for the oil HP switch can be delayed the requirements for this are The alarm input is enabled using the parameter Oil pr cutout YES An alarm delay Del Oil HP F greater than zero minu...

Page 66: ...specified using the parameters Comp OFF temp and Comp ON temp menu 3 4 If the upper maximum value is exceeded the associated compressor is switched off and disabled for the following control processes...

Page 67: ...pacity controlled compressors For multi stage compressors that are operated in combined control the frequency converter is always enabled with the first compressor relay stage and the motor of the fir...

Page 68: ...An alarm is signalled after expiry of a configurable delay time menu 3 3 Del to OFF The LP monitor is also evaluated If the pressure drops below the limit value of the LP monitor a forced shutdown of...

Page 69: ...C Pump menu 3 2 2 3 one capacity stage can be unloaded The HRC Bypass operation and heat pump operation are only possible in combination with a Coolheat or ECOCool controller Speed reduction in the ca...

Page 70: ...essure valve If the medium pressure MP deviates from the setpoint by more than 2 bar for a period longer than 10 minutes the controller sends the message Alarm MP Valve In the event of a fast unload a...

Page 71: ...essage if the motor protection of any fan trips For some types of system e g fans in parallel on one output the fan output must also stay activated after tripping of the motor overload cut out Therefo...

Page 72: ...9 72 185 The message text can be freely configured in menu 3 5 The factory setting is Speed Controller The monitoring is only performed if the LP type of control is configured as combined control menu...

Page 73: ...voltage at the input the signal is transmitted after a configurable time delay according to the preselected priority The input has no influence on the regulation functions of the controller The messag...

Page 74: ...14 01 2019 74 185 5 12 11 Monitoring of the switching frequency The number of compressor switching operations per hour is limited to prevent too high switching frequency of the compressors...

Page 75: ...he lack of refrigerant After any power failure the refrigerant level is set to 100 A measurement result is not available until the interval time has elapsed The calculated Niveau can be checked in men...

Page 76: ...e set using the parameters Room temp Outdoor temp and Humidity whether sensors directly connected to the controller are present If any of these parameters is set to NO the additional parameter Node Nr...

Page 77: ...quired The maximum number of compressors then increases to 10 Here the spray system occupies the relay outputs for compressors 11 and 12 The second stage of the spray system cannot be used when the sy...

Page 78: ...5 Nachtbetrie b Spray operation is also performed at night when toggle setpoint is active YES NO NO 3 2 5 Temp S1 Min Threshold value of the gas cooler temperature for activation of the spray stage 1...

Page 79: ...be present on the refrigeration pack system for the calculation of the COP The LP and HP pressure transmitters The suction gas temperature sensors of the refrigeration points for the measurement of t...

Page 80: ...e controller the operating hours can be adjusted menu 6 1 1 and menu 6 1 2 5 19 2 Daily run times switching pulses and switch on rates As well as the operating hours the run times switching pulses of...

Page 81: ...a non capacity controlled compressor is switched on the capacity stages of a capacity controlled compressor are switched off so that only its base load is operating If additional refrigeration is requ...

Page 82: ...case of a capacity controlled compressor the first stage is only switched on again when the switch on delay and the minimum standstill time have elapsed A speed controlled compressor starts after exp...

Page 83: ...tation the base load rotation for the speed controlled compressor and the oil balancing of one of the two compressors that can be speed controlled is always performed at the same time If both compress...

Page 84: ...ions must be read carefully and all safety instructions and hazard warnings must be observed Any maintenance by the user is not intended as possible hazards from incorrect re assembly cannot be ruled...

Page 85: ...nterface 6 and 7 Firmware update mode For details see chapter Basic settings with S1 2 CAN bus address selector switch S2 Setting of the CAN bus address or node number Kn nnn position 1 9 address 101...

Page 86: ...ts The number of connected SIOX modules must be configured see chapter Basic hardware settings The modules are connected to the pack controller via SIOX power supply cables and SIOX data cables see ch...

Page 87: ...ply is designed for the connection of a maximum of 3 extension modules SIOX data cables The data cables SIOX IN SIOX OUT should not be routed in the immediate proximity of high voltage or high frequen...

Page 88: ...n to the base module is OK ON Error no communication Check SIOX data cable if necessary OFF Error no communication Check SIOX data cable and SIOX power supply cables if necessary 6 3 2 Basic settings...

Page 89: ...an capacity stages another second SIOX extension module is required for up to 11 compressor and 12 fan capacity stages DIP switch S1 Coding switches 2 and 3 Switch position Coding switch 2 Switch posi...

Page 90: ...S2 specifies the CAN bus address and the node number Kn nnn The setting is generally made at the manufacturer of the switchgear The jumper J1 must be set to RS485 active for activation of the Modbus i...

Page 91: ...ROUND green CAN LOW brown CAN HIGH white 6 3 4 Setting of the interface RS485 TTY using jumper J1 Setting of the interface The jumper J1 specifies the function of the interface Jumper J1 Jumper positi...

Page 92: ...guration of the interface for the internal SIOX is only required if settings other than those in the delivery condition are required A reconfiguration or any opening of the controller must only be per...

Page 93: ...FE LED flashes for approximately 5 seconds after switching on For more details see chapter Status LEDs Status LEDs Warning of dangerous electrical voltage Danger of electric shock BEFORE connection an...

Page 94: ...ctive 6 POWER green LED bottom On Power supply OK Off Power supply interrupted or device defective 6 4 Basic parameter settings The parameters listed below must be adjusted in the corresponding operat...

Page 95: ...ransmitter outputs the 4 mA or 0 V signal 7 MP Max Parameter defining the pressure at which the MP transmitter outputs the 20 mA or 10 V signal No comps number of compressor stages No cap stages numbe...

Page 96: ...then be monitored using the controller 1 All inputs and outputs of low voltage signals of the controller must be contacted using shielded cables Correct design of this shielding is particularly import...

Page 97: ...ned control The relay output n 1 of the fan stages is used for bypassing the FC speed controller for fan combined control see also chapter 4 13 10 If the configurable temperature tG Max menu 3 2 2 1 i...

Page 98: ...s 43 44 with first SIOX extension module relay output 12 terminals 43 44 If the contact is closed it must be ensured by an external circuit that compressor 2 is switched to the frequency converter and...

Page 99: ...Modbus have been detected can be recognised in terminal mode on the Switching Sequence screen menu 3 2 2 1 The available fans with their serial numbers are displayed there e The desired switching sequ...

Page 100: ...ges from Y to N d The new fan is registered in the fan table with the switching sequence number e Enter the desired switching sequence number e g 1 for the new fan 6 7 Battery replacement No battery r...

Page 101: ...ded into the pack controller Damage to the system and stock loss Before the firmware update the affected system component or the system must be brought into a safe state as the shutdown of the control...

Page 102: ...wing steps must be strictly performed and observed during the firmware update 1 Strictly disconnect pack controller from the mains power supply there must be absence of voltage If no RS232 interface i...

Page 103: ...s 5 6 7 8 and 13 14 15 16 4 Connect flash cable B to null modem cable C 5 Connect null modem cable to the COM port RS232 of the notebook PC 6 Unpack ZIP file VS3010CTVx xxVx_EAG zip In Windows Explor...

Page 104: ...r Return key 9 After completion of the download press the Enter Return key 10 Close the screen by pressing the Return key after completion of the firmware update 11 Set DIP switch S1 coding switches 6...

Page 105: ...ime after the firmware update In normal operation the coding switches 6 and 7 of the DIP switch S1 are always in the ON position After changing the switch positions of both S1 and S2 the controller mu...

Page 106: ...ted from the power supply before detaching or inserting plug connectors on the basic module and the SIOX extension modules All connection cables from and to the controller with the exception of the di...

Page 107: ...connecting it must be ensured that no voltage is present at all connections of the controller Warning of dangerous electrical voltage Danger of electric shock BEFORE connecting and disconnecting it mu...

Page 108: ...wing must be implemented a a switch or circuit breaker must be installed in the system or building installation b this must be suitably positioned and easily accessible for the user and c must be labe...

Page 109: ...witch for compressor 1 Oil differential pressure HP switch for compressor 2 Oil differential pressure HP switch for compressor 3 Oil differential pressure HP switch for compressor 4 Warning of dangero...

Page 110: ...65 68 69 Motor overload cutout compressor 1 Motor overload cutout compressor 2 Motor overload cutout compressor 3 Motor overload cutout compressor 4 52 53 56 57 60 61 64 65 Motor overload cutout comp...

Page 111: ...compressor 2 motor overload cutout Special features for the digital inputs for control of the condenser fans 1 When HP combined control is active the digital inputs of the motor overload circuits for...

Page 112: ...bypass or suction gas injection 13 14 23 24 33 34 Compressor 1 control Compressor 2 control Compressor 3 control 43 44 Compressor 4 control or or FC compressor switching for compressor combined contro...

Page 113: ...tem S2 function only available with second SIOX or FC compressor switching for compressor combined control function only available with second SIOX 15 16 18 Condenser fan 1 control or Z2 compressor 1...

Page 114: ...itch S1 coding switch 5 is set to ON the ebmpapst fans connected to the Modbus are actuated for the regulation The condenser fan relays on the basic construction and the SIOX are then available for ot...

Page 115: ...ature COP monitoring only possible with systems with 8 compressors 27 28 Cylinder head temperature C10 or suction gas temperature V V on the pack side 29 30 Cylinder head temperature C11 or heat recov...

Page 116: ...r 24 V DC 4 20 mA GND 50 51 52 HRC request or external t0 Schiebung 24 V DC 0 10 V GND 61 59 60 Humidity sensor 24 V DC 4 20 mA GND 7 2 5 Terminal assignment of the analogue outputs Connection Only on...

Page 117: ...nes from and to the controller with the exception of the 230 V power supply and signal lines must be shielded cable type LiYCY This particularly applies for the analogue inputs and outputs e g sensor...

Page 118: ...14 01 2019 118 185 7 2 6 CAN bus SIOX and Modbus ebmpapst fans terminal assignment Connection On the basic module and SIOX extension module connections on the left hand side...

Page 119: ...24 V DC SHIELD Warning of dangerous electrical voltage Danger of electric shock BEFORE connecting and disconnecting it must be ensured that no voltage is present at all connections of the controller D...

Page 120: ...nected equipment is controlled as the software envisages O Manual OFF If any switch is in the 0 position the controller registers the logical MANUAL OPERATION OFF state The connected equipment is not...

Page 121: ...t X 20 C ND_Ist X 2 34 b Compressor capacity stages will be loaded No switching of compressor capacity stages is performed ND_Ist in neutral zone Compressor capacity stages will be unloaded Note NZ 2...

Page 122: ...22 185 T The controller operates with the parameters for day operation N The controller operates with the parameters for night operation WRG The controller operates with the parameters for heat recove...

Page 123: ...minal The controller can be operated remotely e g from the machine room using the system centre a store computer or an operator terminal The communication with the controller is performed via the CAN...

Page 124: ...button in the main menu for display of whether alarms are pending Alarms are acknowledged in the alarm list CI 3x00 AL 300 red LED signal lamps to indicate whether alarms are pending 2 CI 4x00 Horn bu...

Page 125: ...ponent is called by entering the digits or selection of 3 1 2 via the remote control in the system centre store computer operator terminal or terminal device The menu item Remote control is the interf...

Page 126: ...the others due to the limited capacity of the display Paging If an operating screen contains multiple pages e g the alarm list these can be paged through using the cursor buttons and In menus that pro...

Page 127: ...ard Letters are generated by multiple tapping of the digit buttons To accept the entered value text tap the ENTER button ENTER button Letters characters 0 0 space character 1 1 2 2ABC 3 3DEF 4 4GHI 5...

Page 128: ...ut lock must be previously deactivated by logging in see Deactivating the input lock so that the settings below can be made Step 2 Tap 2 Case controllers and select the required controller in the list...

Page 129: ...sing the digit buttons Thereby the following screen is displayed Step 3 the main menu of the controller is displayed on the terminal by tapping the ENTER button if necessary the input lock must be dea...

Page 130: ...backwards nothing is shown on the display Example The current date is April 17 2016 i e 17 04 16 the required input for enabling Superuser permissions is then 614071 Confirm the input with the ENTER b...

Page 131: ...the service mode duration 1 255 minutes The service mode is now activated for the duration entered above Step 4 The service mode can be reset revoked again by the input of 0 minutes The service mode i...

Page 132: ...er System design VS 3015 C 10 1 Menu tree Main menu Submenu Submenu 2 Menu number Screen name Main menu VS3015 C 1 Overview Display of actual values 1 2 Actual values 2 ACTUAL VALUES Analogue values 2...

Page 133: ...LOAD Messages 3 7 Messages 3 8 Verfl berwach 3 9 VERF B 4 Clock 4 CLOCK Setpoint toggle 4 CLOCK current time 4 a CLOCK Changeover times 4 b CLOCK 5 Messages 5 MESSAGES Displays 5 1 MELDUNG Delete 5 2...

Page 134: ...enu 3 4 Clock Continue to menu 4 5 Messages Continue to menu 5 6 Operating data Continue to menu 6 7 Basic settings Continue to menu 7 8 Service mode Continue to menu 8 10 1 2 Menu 1 Summary Act to XX...

Page 135: ...e store computer Act LP X XX b Current evaporation pressure Setp LP D N X XX b Evaporation pressure setpoint for comparison Act to XX C Current evaporation temperature Setp to D N XX C Evaporation tem...

Page 136: ...re control valve Humidity XXX Current humidity Cyl temp Analogue cylinder temperature values continue to screen 2 1a Act LP Z2 XXX b Current low pressure Z2 Act t0 Z2 XXX C Current low pressure temper...

Page 137: ...an sw C 2 XXX ON OFF AUTOMATIC compressor manual control switch Comp C 2 XXX Capacity stage 1 digital output Only the actual number of compressors is displayed Comp C 12 XXX Compressor 9 motor overloa...

Page 138: ...status register Everything is OK if the register has the value 000000 Refer to the manual of the ebmpapst fans for details Fast speed F 6 11 XXX Switch from star operation K low speed to delta operat...

Page 139: ...atus of the digital output for the pressure maintenance valve Bypass valve XXX Status of the digital output for the bypass valve Menu 2 5 Menu item is hidden Menu 2 6 COP COPPOS XXXXX COP Cool X XX CO...

Page 140: ...Hei gas Bypass Hot gas bypass available JA NEIN Y N Y Anz Verdic hter XX Entry of the number of compressors 1 4 8 12 4 8 12 Ungl Verd X Unequal compressors only visible for step control Y N N Anz Verd...

Page 141: ...load shedding stage is unloaded only visible for system configuration with capacity controlled compressors Anz LS pro Verd 1 Y N N Anz Verfl St uf X Number of condenser stages 1 4 8 12 4 8 12 Freig V...

Page 142: ...creen 3 1 b a ND Min XXX b Pressure at 4 mA or 0 V at the output of the LP pressure sensor 0 2 0 1 0 bar ND Max XXX b Pressure at 20 mA or 10 V at the output of the LP pressure sensor 25 0 80 0 60 0 b...

Page 143: ...any fault detected via the compressor x oil HP fault digital inputs HD St rung Vx l HD St rung Vx Screen 3 1 d Enable of the capacity stages FREI VERD POS XXXXX Input Default Dim Leist Stufe 1XXX Cap...

Page 144: ...ension module 1 max 8 capacity stages with second SIOX extension module 1 max 12 capacity stages Screen 3 1 f COP sensor h1 F HLER h1 POS XXXXX Input Default Dim to Low pressure transmitter Sauggastem...

Page 145: ...hen loading or unloading a compressor capacity stage The capacity overlap determines which speed setpoint for the FC compressor will be output after the loading unloading of a compressor capacity stag...

Page 146: ...he combined control type of control has been selected screen 3 2 1 1 a 0 0 3 0 0 7 I Wert X XX I factor for PI controller for compressor speed control only visible if the combined control type of cont...

Page 147: ...ia room temperature Consumer t0 shift via consumer CAN BUS t0 shift via CAN bus Ext Signal t0 shift via external signal Menu 3 2 1 3 LP control day ND REG T POS XXXXX Input Defa ult Dim to Max XXX C M...

Page 148: ...ate high pressure controller when the last compressor is switched off Y N Y N N Screen 3 2 1 3 a Basic time capacity stage ON Basisz EIN POS XXXXX Input Default Dim Basisz EIN S1 XXX s Only the availa...

Page 149: ...sz AUS S1 XXX s Only the available capacity stages are displayed 3 250 5 sec Basisz AUS S2 XXX s 3 250 10 sec Basisz AUS S3 XXX s 3 250 20 sec Basisz AUS S4 XXX s 3 250 30 sec Basisz AUS S12 XXX s 3 2...

Page 150: ...or setpoint shift only visible if t0 shift via room temperature is active screen 3 2 1 2 a 18 3 5 25 C Feuchteschieb X Humidity shift activated YES NO Y N N Basisz LeiStu ON Display basic times tb ON...

Page 151: ...t Dim Vari Z EIN S1 XXX s Only the available capacity stages are displayed 0 250 250 sec Vari Z EIN S2 XXX s 3 250 250 sec Vari Z EIN S12 XXX s 3 250 250 sec VS 3015 C base module 1 max 4 capacity sta...

Page 152: ...second SIOX extension module 1 max 12 capacity stages Menu 3 2 2 HP control HD REG POS XXXXX 1 Regulation Continue to menu 3 2 2 1 2 Setpoints Continue to menu 3 2 2 2 Menu 3 2 2 1 Regulation HD REG P...

Page 153: ...3 2 2 1 a has been selected and parameter Schaltart KKGG or KKKG has been selected screen 3 2 2 1 b Y N Y Verz kl Dre hz XX s Delay of loading a condenser fan stage in star operation after it has been...

Page 154: ...order must be assigned to the physical position in the gas cooler package Switching order has not been assigned and a message is output This state is not permissible the fan must be disconnected from...

Page 155: ...m HP setpoint for setpoint shift via gas cooler outlet 30 60 45 b Neutr Zone HD 1 0b Neutral zone for regulating the high pressure valve 0 0 3 0 1 0 b VA Rampe s X XX Ramp speed of the HP valve contro...

Page 156: ...time for condenser capacity stages ON BASISZ EIN POS XXXXX Input Default Dim Basisz EIN L1 XXX s Only the available condenser capacity stages are displayed 3 250 5 sec Basisz EIN L2 XXX s 3 250 30 se...

Page 157: ...3 250 40 sec Basisz AUS L12XXX s 3 250 40 sec VS 3015 C base module 1 max 4 capacity stages with first SIOX extension module 1 max 8 capacity stages with second SIOX extension module 1 max 12 capacit...

Page 158: ...HD Min WRG XXb Minimum high pressure in HR operation 50 80 75 b Screen 3 2 3 MP control MD Reg POS XXXXX Input Default Dim Soll MD XX b Setpoint for medium pressure control 32 37 34 5 b Dif MD XX b Di...

Page 159: ...ed 0 250 30 sec Basisz EIN S2 XXX s 3 250 60 sec Basisz EIN S3 XXX s 3 250 90 sec Basisz EIN S4 XXX s 3 250 120 sec Basisz EIN S5 XXX s 3 250 150 sec Basisz EIN S6 XXX s 3 250 180 sec Basisz EIN S12 X...

Page 160: ...capacity stages Screen 3 2 4 d Variable time capacity stage OFF Vari Z AUS POS XXXXX Input Default Dim Vari Z AUS S1 XXX s Only the available capacity stages are displayed 3 250 20 sec Vari Z AUS S2...

Page 161: ...he cylinder head temperature at which injection is performed or the valve is operated in normal operation Parameter only visible if Menu 3 1 Heissgas Bypass is set to N Menu 3 2 4 ECO Betrieb must be...

Page 162: ...dding are ignored 3 8 K to AUS Verd XXX C t0 threshold for compressor lock 50 2 25 C Verz to AUS XXX m Time delay for message Low LP 0 60 10 Min ND Max Limit value which signals the alarm ND too high...

Page 163: ...t 1 30 10 s Dif H XK Hot gas bypass valve superheat difference when the hot gas bypass function is activated or hysteresis for switching on the suction gas injection valve when the suction gas injecti...

Page 164: ...tation for condenser fans only visible if the step controller type of HP control has been selected screen 3 2 2 1 a Y N N B Zeit Ausgl Y N Query for run time equalisation only visible if Umsch L fter...

Page 165: ...ontroller 0 99 2 Berstplatte X Burst disk input tripped 0 99 Fremdalarm X External alarm input tripped 0 99 2 I O Modul Fehler X SIOX I O module failed 0 99 2 Service Modus X Service mode has been act...

Page 166: ...as temperature sensor for establishing the superheat on the case side 0 99 0 H K zu klein X Suction gas superheat too low on the case side 0 99 0 St r MD Ventil X Fault in the medium pressure valve 0...

Page 167: ...14 01 2019 167 185 Meldungen POS XXXXX Input Default to diff high The to difference is too high 0 99 2 Menu 3 8 Menu item is hidden...

Page 168: ...on calculated from QuoteH ufig and Quote Summe learned values Screen 3 9 c QuoteH ufig Sum of utilisation for different delta Ta learned values Screen 3 9 d Quote Summe Frequencies of summed utilisati...

Page 169: ...tion for delta T 0 Kelvin 0 100 0 100 QS dT 30 X XX Total utilisation for delta T 30 Kelvin 0 100 10 1 5 Menu 4 Clock CLOCK POS XXXXX Input Default dimension Setpoint toggle XXX External setpoint shif...

Page 170: ...m as above 10 1 6 Menu 5 Messages MESSAGES POS XXXXX 1 Displays Continue to menu 5 1 2 Delete Continue to menu 5 2 Menu 5 1 Messages Display MESSAGES POS XXXXX Message text dd mm yy hh mm ON OFF Messa...

Page 171: ...ax 8 capacity stages with second SIOX extension module 1 max 12 capacity stages Menu 6 1 2 Condenser fan OP DATA POS XXXXX Input Default Dim On time F 1 XXXX h Display and input of the fan run times O...

Page 172: ...ion module 1 max 8 capacity stages with second SIOX extension module 1 max 12 capacity stages Menu 6 2 2 Compressor starts HISTORY POS XXXXX Date dd mm yy Date Compressor starts The run times of the d...

Page 173: ...s Continue to menu 8 1 2 Compressors Continue to menu 8 2 3 Condenser fans Continue to menu 8 3 4 System Continue to menu 8 4 5 Menu 8 1 Default Analogue Values SERVICE POS XXXXX Input Default Dim Ana...

Page 174: ...aults ON OFF SERVICE POS XXXXX Input Default Dim L fter 1 XXX Switching state of the respective fan ON or OFF Only the actual number of condenser fans is displayed If ebmpapst fans are used for the ga...

Page 175: ...t for assembly must be observed see chapter Installation und Inbetriebnahme VS 3010 C The device contains a lithium battery for details see chapter Electrical Data VS 3015 C SIOX that must be disposed...

Page 176: ...arms which activate the alarm relays PRIO1 and PRIO2 as well as the LEDs PRIO1 and PRIO2 on the front of the store computer The highest priority number in each group 9 19 29 99 is reserved for low pri...

Page 177: ...asuring circuit condenser stages are switched off for stopped compressors and switched on for running compressors If compressors have been switched on manually capacity stages are also loaded A switch...

Page 178: ...Fault in the Modbus communication with an EBM Papst fan 1 12 Error messages if the speed of EBM Papst fans has been adjusted manually 15 4 Oil diff pr Cx HP Fault Cx Oil HP Fault Cx compressor Cx low...

Page 179: ...17 3 Meas err LP Z2 Error in the measuring circuit for measurement of the Z2 low pressure 17 5 Meas error outdoor temp Error in the measuring circuit for measurement of the temperature outside 17 6 Me...

Page 180: ...tching frequency Switching frequency too high for compressor combined control 22 2 No load level No load level information received for t0 shift via consumer 22 5 Meas error suction gas superheat Erro...

Page 181: ...ext Message 24 7 Speed controller HP Fault in the speed controller during high pressure combined control 25 0 Default loaded All parameters of the pack controller have been reset to the factory settin...

Page 182: ...k controller as well as the SIOX extension modules have manual control switches so that the regulation can be manually overridden in emergency operation see chapter Manual automatic emergency mode sel...

Page 183: ...torage The controller contains a 3 V lithium cell design type CRC 2450 N shelf life 10 years with capacity of 540 mAh and lithium content of 0 16 g The battery complies with the UN3090 requirements fo...

Page 184: ...oltage Directive 2014 35 EU Official Journal of the EU L96 29 03 2014 pages 357 374 EMC Directive 2014 30 EU Official Journal of the EU L96 29 03 2014 pages 79 106 RoHS Directive 2011 65 EU Official J...

Page 185: ...14 01 2019 185 185 13 3 Mechanical Data SIOX Extension Module With manual control switch SIOX extension module with manual control switch all dimensions in mm...

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ECKELMANN VS 3015 C, Operating Instruction

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