CleaverBrooks ADAC 1000 Operation Manual Download Page 1

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750-386

05/2017

ADAC 1000

Deaerator Control

Operation Manual

Summary of Contents for ADAC 1000

Page 1: ...750 386 05 2017 ADAC 1000 Deaerator Control Operation Manual...

Page 2: ...nents afford a high degree of protection and safety operation of equipment is not to be considered free from all dangers and hazards inherent in operating and maintaining this equipment Such automatic...

Page 3: ...r Pumps Dual Tank Systems 3 9 System Configuration Screen 3 3 10 System Configuration Summary 3 11 Analog Input Configuration 3 11 Analog Input View 3 15 Analog Input Trending 3 15 Pump Configuration...

Page 4: ...oting 4 8 PLC Status 4 11 Chapter 5 Input Output Lists Single Tank PLC I O Layout 5 2 Two Tank PLC I O Layout 5 4 Chapter 6 Parts Part List 6 2 APPENDIX A Variable Frequency Drive Parameters APPENDIX...

Page 5: ...www cleaverbrooks com Chapter 1 General Introduction 1 2 Single Tank System Description 1 2 Two Tank System Description 1 4 Specifications 1 6 ADAC Software 1 6...

Page 6: ...rter drive Pumps on a common header can be alternated on a customer defined schedule and be set up in a customer defined lead lag format When lead lag operation is in use a pressure transmitter mounte...

Page 7: ...equired inputs for one pump per boiler configuration Analog Tank Pressure Input Analog Tank Temperature Input Analog Tank Level Input Analog Discharge Header Pressure Input Tank primary and secondary...

Page 8: ...equency Drives cannot be used in a one pump per boiler configuration where each pump is hard piped to individual boilers VFDs are only available on common pump discharge header configurations Standard...

Page 9: ...rm such as High Water Red for critical alarms such as Pump Failure Recirc Bypass output on DA tank only Chemical Feed Relay output on both tanks Analog Tank Pressure Input on DA tank only Analog Tank...

Page 10: ...ank PLC 98500592 HMI 7 98500631 10 98500630 Dual Tank PLC 98500594 HMI 7 98500633 10 98500632 Power Power Supply Voltage 120 VAC 102 VAC 132 VAC Power Supply Frequency 50 or 60 Hz Maximum Total Connec...

Page 11: ...www cleaverbrooks com Chapter 2 System Components Components 2 2 Control Panel 2 7 Optional Accessories 2 9...

Page 12: ...The PLC and associated devices are mounted on a DIN rail in the ADAC control panel 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 2 3 4 5 6 7 8 9 10 A0 B0 Z0 A1 B1 Z1 0 2 FUSE 1 3 OK 11 12 13 14 15 HIGH S...

Page 13: ...functionality see below Note The PLC expects each device to be in a specific slot location The ADAC 1000 will not function unless all devices are properly installed and configured Single Tank PLC Lay...

Page 14: ...uts 24VDC 3 Slot 1 Embedded Digital Inputs 24VDC 4 Slot 2 Embedded Analog Inputs 5 Slot 2 Embedded Analog Outputs 6 Slot 3 Embedded High Speed Counter not used 7 Slot 4 Analog Inputs Standard IO can a...

Page 15: ...touch screen is available as an option The HMI is powered by 120VAC supply voltage and communicates with the PLC using an Ethernet connection 2 1 3 Ethernet Communications An Ethernet IP port connects...

Page 16: ...em Additional boiler room control functions can also be incorporated into the Master controller 2 1 4 USB USB communications are used to connect a laptop computer to the PLC for diagnostic purposes Th...

Page 17: ...mponents or wiring terminals It is good practice to check all system components for integrity and tightness prior to initial power up of the system Any external interlock and remote signal wiring shou...

Page 18: ...vers should all be securely seated to the left Panel and Field Wiring Terminations Check that all factory wiring connections are tight and that field wiring terminations are completed and secure Figur...

Page 19: ...ecirculation Valve Control This option standard on single tank systems allows the ADAC system to close off the recirculation piping sending all of the pump flow out to the boiler When the system detec...

Page 20: ...part of 3 valve manifold to fill the transmitter pressure detector section with water 6 Check that there are no leaks in the impulse piping 3 valve manifold transmitter or other components 7 To vent...

Page 21: ...ressure value present to the lower level value Note to accept the value displayed first switch to Edit mode and press the E button to save the value 7 Fill deaerator with water to the top of the gauge...

Page 22: ...Chapter 2 System Components 2 12 Part No 750 386...

Page 23: ...Input Configuration 3 11 Analog Input View 3 15 Analog Input Trending 3 15 Pump Configuration 3 16 Pump Control 3 20 Pump VFD Control 3 25 Primary Makeup Valve Control 3 29 DA Primary Makeup Valve Bia...

Page 24: ...out having proper access rights a pop up window will appear and a password will be requested If a valid user name and password are entered the operator will be allowed to change data The current user...

Page 25: ...ning Part No 750 386 3 3 The ADAC 1000 uses three levels of password access Operator Service and Factory Passwords are available from your Cleaver Brooks representative Figure 3 2 Numeric keypad Figur...

Page 26: ...the ENTER key After entering the number of pumps the rest of the configuration options will appear Configure the System Type Pump Control method and remaining system options NOTE System configuration...

Page 27: ...ot required Pump control by contactor only VFD pump control not available 3 3 3 System Options After selecting System Type and Pump Control a number of options remain to be configured on Configuration...

Page 28: ...4mA valve fully opened 20mA valve closed Pump Proving Verify pump operation by use of flow meter pressure switch or current toroid The proving signal must be wired to a PLC discrete input and must be...

Page 29: ...f VFD inactive Additional hardware required 3 5 System Configuration Screen 2 Single Tank When finished on Configuration Screen 1 press Next The following items are configured on Configuration Screen...

Page 30: ...7 is present Remote Set Point Lead Lag Order by Comms Use Ethernet communications to change write lead lag pump order or header pressure set point VFD must be selected Requires Communication Watchdog...

Page 31: ...alarms while DA is bypassed Remote Set Point Lead Lag Order by Comms Use Ethernet communications to change write lead lag pump order or header pressure set point VFD must be selected Requires Communi...

Page 32: ...tripping during setup Transfer Header Pressure Required for Transfer Pump Control VFD or Contactor Required for transfer pump lead lag Surge Tank Temperature monitor only alarm Surge Tank Level Requi...

Page 33: ...r level 3 9 System Configuration Summary This screen shows all system configuration settings at a glance Upon initial configuration and any time a critical system configuration setting Number of Pumps...

Page 34: ...t Config Select Screen Required text below a button indicates that input requires configuration An operator level password will be required to modify the values on any Analog Input Configuration scree...

Page 35: ...annot be less that 9999 Entry cannot be greater than Span value High Alarm Entry cannot be greater than Span value Entry cannot be less than Low Alarm value Low Alarm Entry cannot be less than Zero va...

Page 36: ...try cannot be greater than High Alarm value Entry Cannot be less than Low Water Cutoff value Tank Level Low Water Cutoff Time Delay Cannot be Disabled Enter a value for Low Water Cutoff Time Delay bet...

Page 37: ...isplayed A trending screen is available for each analog input 3 12 Analog Input Trending The HMI can show a real time display of any configured analog input Use the arrow keys to move along the time a...

Page 38: ...n displays 20 minute intervals at a time 3 13 Pump Configuration Pump configuration should be performed after analog input configuration is complete Press Pump Config on the Main Screen to access Oper...

Page 39: ...n based on pump rotation elapsed time Upon pump rotation Lag 1 pump becomes Lead Lead pump becomes last Lag pump Pump rotation time accumulates any time a pump selected as AUTO is running When Pump Ro...

Page 40: ...the Tank Level rises above the Pump Auto Restart Level If desired the LWCO alarm may be acknowledged from the HMI as long as tank level is above LWCO level the pump will restart even if tank water lev...

Page 41: ...ps configured is changed If the user enters an invalid Lead Lag order 1 pump per boiler applications Lead Lag Start and Stop time delays With VFD Start 0 300 sec Stop 0 900 sec W O VFD Start 0 30 sec...

Page 42: ...3 14 Pump Control Select Pump Control or choose between Feed Pump and Transfer Pump Control for a dual tank system on the Main Screen 3 14 1 Pump Control Pump Lead Lag Enabled VFD Selected Pump Opera...

Page 43: ...ss mode Lead Lag Selection Press the pump lead lag push buttons to change lead lag order manually Lead Lag may only be enabled if the Lead Lag order is valid Lag pumps stage on and off based on VFD Ou...

Page 44: ...s the Lead Lag Selection buttons to scroll through the selections When operator enters a valid lead lag order the Lead Lag enable button will become visible and operator can enable Lead Lag if desired...

Page 45: ...Pump Speed Pump running in Auto is the commanded output to the VFD Fault Either a pump run fault or pump proving fault is present VFD Bypass VFD is in bypass mode Lead Lag Selection Press the Pump Le...

Page 46: ...le to manually start stop pump Pump Status Off Pump not running On Pump running when the VFD option is not selected Fault Either a pump run fault or pump proving fault is present Lead Lag Selection Pr...

Page 47: ...set Freq 1 60 0 Hz VFD Interface Signals Required Analog input 4 20mA for speed command Discrete input for pump start command Discrete output for pump running Discrete input for preset speed when pump...

Page 48: ...he local set point is active Output is based on demand Pump speed is modulated by the PID control analog output to maintain header pressure at setpoint Pump modulation is unison all pumps modulate at...

Page 49: ...ailable only on feed pumps with VFD Requires a BMS Heartbeat for Ethernet communication integrity A Bad Signal indication means the communications heartbeat from the BMS has failed Remote Mode is stil...

Page 50: ...FD Tuning and Trend PID adjustment requires operator level password Use arrow keys to move along the time axis Trend Header Pressure vs Set Point Trend Control Output Screen displays 20 minutes at a t...

Page 51: ...es the control output increases As water level increases the control output decreases The makeup valve is adjusted by PID control output to maintain tank level at setpoint Manual decrement increment b...

Page 52: ...3 16 2 Primary Makeup Valve Tuning and Trend PID adjustment requires operator level password Use arrow keys to move along the time axis Trend Tank Level vs Tank Level Set Point Can actively view 20 mi...

Page 53: ...p Screen A help screen is available for primary makeup valve control Press Pri Makeup Valve Help from the PMUV Control Screen to access 3 17 DA Primary Makeup Valve Bias This feature is only available...

Page 54: ...the DA Primary Makeup Valve Bias 0 Surge Level Bias Set Point 2 This is the Surge Tank level where the DA Primary Makeup Valve is being biased at 100 If the Surge Tank level reaches Bias Set Point 2...

Page 55: ...19 Steam PRV Valve Control Steam PRV Control is only available on the DA tank This feature is only available if the Overflow Valve option is NOT selected The steam PRV uses a PLC analog output for mo...

Page 56: ...As DA tank level increases above tank level setpoint control output will increase linearly between the tank level setpoint and the tank level transmitter span value The Set Point minimum entry is the...

Page 57: ...t for control The Chemical Feed Relay output will energize anytime a pump is running and the Start Delay has expired The Chemical Feed relay output will remain energized until all pumps are stopped an...

Page 58: ...ve will open when Header Pressure exceeds the Valve Open Pressure The valve will remain open until the Header Pressure drops below the Valve Close Pressure for the period of time defined by the Valve...

Page 59: ...levels are used to start and stop the feed pumps based on the water level in the surge tank DA Bypass can operate with or without a Surge Primary Makeup Valve 3 22 1 DA Bypass No Surge Primary MUV Th...

Page 60: ...ton will display an informational message In DA Bypass mode no matter the makeup valve configuration the DA primary makeup valve control output is snapped to zero and the PID is snapped to manual mode...

Page 61: ...are automatically placed in Manual Mode and Closed when switched to DA Bypass Switching to Normal operating mode the DA Primary and Secondary MUVs are automatically switched to Auto Mode and will beg...

Page 62: ...Chapter 3 Commissioning 3 40 Part No 750 386 3 22 3 DA Bypass Typical Wiring Figure 3 38 DA Bypass Wiring 1 of 2 Figure 3 39 DA Bypass Wiring 2 of 2...

Page 63: ...l tank applications uses I 4 3 I 4 6 Optional on single tank applications uses I 7 0 I 7 3 Single tank applications require an expansion module in Slot 7 Tray temperature monitoring requires 1 of the...

Page 64: ...4ma scaling on analog input device 999999 to Span entry limits Alarm Time Delay The alarm must be active for this period of time before it is triggered A non zero value will enable both the high and l...

Page 65: ...unications Lead lag values are integer values and are written to PLC registers DAWI 0 DAWI 4 for pumps 1 5 respectively A value of 0 Lead 1 Lag1 2 Lag2 3 Lag3 4 Lag4 in the DAWI registers In order for...

Page 66: ...re occurs If communications fail an alarm message Remote Communications Failed is displayed on the HMI and the BMS will be unable to write to the Cleaver Brooks PLC The Cleaver Brooks PLC sends a hear...

Page 67: ...ion When new Configuration is entered press Configure PLC Ethernet A pop up will appear NOTE The PLC must be in REM and the RUN LED must be GREEN to configure the Ethernet port After setting a new Eth...

Page 68: ...er must be configured It will be the user s responsibility to determine the SMTP server information for configuration Contact facility IT personnel to assist in setting up the SMTP Server A help scree...

Page 69: ...scaled value Actual reading in engineering units Analog Output Raw Analog signal in mA or volts that is the actual value on the PLC analog output module Analog Output CV Analog Output in percent 4 20...

Page 70: ...Chapter 3 Commissioning 3 48 Part No 750 386 3 29 Contact Information Requires Operator Level Password Figure 3 47 Update Date and Time Figure 3 48 Contact Information...

Page 71: ...Chapter 3 Commissioning Part No 750 386 3 49 3 30 System Information Displays customer and contact names and system ID software and network information Figure 3 49 System Information...

Page 72: ...and time can be changed using PV configuration Press PanelView Config from the Main Menu to access You will be prompted for a password To change the date select Terminal Settings Time Date Regional S...

Page 73: ...ement The Panel View software can be loaded or saved using a PCMCIA or SD memory card depending on PV model The card inserts into the side of the display Go to Terminal Settings File Management to acc...

Page 74: ...d button to load the selected application You will be asked if you want to replace the terminal s communication configuration with the configuration in the application 5 Select Yes if this is the firs...

Page 75: ...www cleaverbrooks com Chapter 4 Operation System Monitoring and Operation 4 2 Remote Monitoring 4 6 Alarms 4 6 Troubleshooting 4 8 PLC Status 4 11...

Page 76: ...onfiguration sections of the ADAC system Graphic displays of the DA system are accessed by pressing Tank Overview single tank systems or DA Surge Tank Overview two tank systems 4 1 2 DA Tank Overview...

Page 77: ...ED 4 1 3 Surge Tank Overview A two tank system will feature separate overview screens for the DA and Surge tanks A Surge Tank Overview button will appear on the Screen Selection Menu The Surge Tank Ov...

Page 78: ...Overview button will be available on the Main Menu for access to the Duo Tank Overview screen Features are similar to the DA Surge Overview screens 4 1 5 Feed Pump Control The Feed Pump Control Screen...

Page 79: ...ndicator will appear on the screen Once a valid Lead Lag Configuration has been selected the Lead Lag button will become available for user to enable Lead Lag START LEAD LAG Push Button This button wi...

Page 80: ...anelView Plus terminal simply choose a web browser such as Internet Explorer or Google Chrome and type in the IP address of the HMI running the application you wish to view Note there can only be one...

Page 81: ...ll horn The GREEN stack light indicates normal operation no alarms are detected and at least one pump is set to AUTO PLC The YELLOW stack light indicates a warning condition The RED stack light indica...

Page 82: ...O 2 0 is not energized and Pump Proving Input I 1 0 is energized 1 Verify Pump I O is energizing and deenergizing correctly and within 5 seconds 2 Verify proper setup of Pump Proving device NOTE Pump...

Page 83: ...Time 1 Verify Discharge Header Pressure 2 Adjust Alarm Settings 3 Alarms may be disabled by setting Alarm Time 0 Seconds Alarms should only be disabled for troubleshooting purposes Transfer Header Pre...

Page 84: ...umps will Restart when Water Level rises above Auto Restart Level Tank Level is below Low Low Alarm Setpoint for Time 1 Verify Tank Level 2 Adjust Alarm Settings 3 If LWCO is on Surge Tank user can en...

Page 85: ...t communications to BMS 3 Verify BMS heartbeat PLC I O Module Fault PLC Module Faulted 1 With power OFF check connection between modules 2 Replace Defective Module 3 Fault will indicate the slot of th...

Page 86: ...ed Flashing green The port has an IP address but no CIP connections are established Red The port has detected that the assigned IP address is already in use Flashing red green The port is performing i...

Page 87: ...www cleaverbrooks com Chapter 5 Input Output Lists Single Tank PLC I O Layout 5 2 Two Tank PLC I O Layout 5 4...

Page 88: ...Run Contact O1 6 I1 7 Pump 4 in Auto O1 7 I1 8 Pump 5 On VFD Run Contact O1 8 I1 9 Pump 5 in Auto O1 9 No Alarms AR I1 10 Pump 1 Flow Pressure Switch O1 10 Red Stack Light RSL I1 11 Pump 2 Flow Pressu...

Page 89: ...2 Pump 3 VFD Speed Control O4 3 PRV or Overflow Valve Slot 5 Digital Inputs 24Vdc 1769 IQ16 Address Name I5 0 Tank High Water Level Switch I5 1 Tank Low Water Level Switch I5 2 VFD 1 Bypass Boiler 1...

Page 90: ...s AR I1 10 Feed Pump 1 Flow Pressure Switch O1 10 Red Stack Light RSL I1 11 Feed Pump 2 Flow Pressure Switch O1 11 Yellow Stack Light YSL I1 12 Feed Pump 3 Flow Pressure Switch O1 12 Green Stack Light...

Page 91: ...p 4 TR Pump3 in Auto I5 6 Transfer Pump 1 Flow Pressure Switch I5 7 Transfer Pump 2 Flow Pressure Switch I5 8 DA Bypass Slot 6 Analog Outputs 1769 OF8C Address Name O6 0 Feed Pump 1 VFD Speed Control...

Page 92: ...Chapter 5 Input Output Lists 5 6 Part No 750 386...

Page 93: ...www cleaverbrooks com Chapter 6 Parts Parts List 6 2...

Page 94: ...CTLOGIX ANALOG INPUT MODULE 8 CH 833 03106 000 required 1 PLC TERMINATION CAP RIGHT END COMPACTLOGIX 833 02838 000 required 2 MODULE COMPACTLOGIX W 16 24VDC INPUT 817 04393 000 optional 1 PLC COMPACTL...

Page 95: ...ead Only 15 Torque Estimate Read Only 16 Analog In1 Value Read Only 17 Analog In2 Value Read Only 22 Ramped Speed Read Only 23 Speed Reference Read Only 24 Commanded Torque Read Only 25 Speed Feedback...

Page 96: ...60 0 Hz 92 Speed Ref A Lo 0 0 0 Hz 93 Speed Ref B Sel 11 Preset Spd1 94 Speed Ref B Hi 600 60 0 Hz 95 Speed Ref B Lo 0 0 0 Hz 96 TB Man Ref Sel 1 Analog In 1 97 TB Man Ref Hi 600 60 0 Hz 98 TB Man Ref...

Page 97: ...Regen Power Lim 500 50 0 154 Current Rate Lim 4000 400 00 155 Stop Brk Mode A 1 Ramp 156 Stop Brk Mode B 0 Coast 157 DC Brake Lvl Sel 0 DC Brake Lvl 158 DC Brake Level 270 27 0 Amps 159 DC Brake Time...

Page 98: ...X XXXXXX00 205 Dyn UsrSet Sel 0 XXXXXXXX XXXXXX00 206 Dyn UserSet Actv 0 XXXXXXXX XXXXXX00 207 Reserved Read Only 208 Reserved Read Only 209 Drive Status 1 Read Only 210 Drive Status 2 Read Only 211 D...

Page 99: ...Only 259 Alarm Config 1 959 XXXXXX11 1X111111 260 Reserved Read Only 261 Reserved Read Only 262 Reserved Read Only 263 Reserved Read Only 264 Reserved Read Only 265 Reserved Read Only 266 Reserved Re...

Page 100: ...Only 0 310 Data Out A1 0 0 311 Data Out A2 0 0 312 Data Out B1 0 0 313 Data Out B2 0 0 314 Data Out C1 0 0 315 Data Out C2 0 0 316 Data Out D1 0 0 317 Data Out D2 0 0 318 Reserved Read Only 319 Reser...

Page 101: ...tal In2 Sel 7 Run 363 Digital In3 Sel 0 Not Used 364 Digital In4 Sel 15 Speed Sel 1 365 Digital In5 Sel 16 Speed Sel 2 366 Digital In6 Sel 17 Speed Sel 3 367 Reserved Read Only 0 368 Reserved Read Onl...

Page 102: ...p Speed Loop 63 6 3 447 Kf Speed Loop 0 0 448 Spd Err Filt BW 2000 200 0 R s 449 Speed Desired BW 0 0 0 Radians Sec 450 Total Inertia 0 10 0 10 451 Speed Loop Meter Read Only 0 0 454 Rev Speed Limit 0...

Page 103: ...otor NPL Hertz P33 Motor OL Current Rated Amps Motor NPL F L Amps P34 Minimum Freq 0 0 Hz OK P35 Maximum Freq 60 Hz OK P36 Start Source 2 W Lvl Sens 2 Wire 002 P37 Stop Mode Coast CF OK P38 Speed Refe...

Page 104: ...og In Filter 0 OK Communications C101 Language English OK C102 Comm Format RTU 8 N 1 OK C103 Comm Data Rate 9600 OK C104 Comm Node Addr 100 OK C105 Comm Loss Action Fault OK C106 Comm Loss Time 5 0 Se...

Page 105: ...d Loss Time 0 Secs OK A186 Stall Fault Time 60 Seconds OK A187 Bus Reg Mode Enabled OK A188 Skip Frequency 1 0 Hz OK A189 Skip Freq Band 1 0 0 Hz OK A190 Skip Frequency 2 0 Hz OK A191 Skip Freq Band 2...

Page 106: ...Time min Read Only d318 Output Powr Fctr Read Only d319 Testpoint Data Read Only d320 Control SW Ver Read Only d321 Drive Type Read Only d322 Output Speed Read Only d323 Output RPM Read Only d324 Fau...

Page 107: ...ad Only 22 Ramped Speed Read Only 23 Speed Reference Read Only 24 Commanded Torque Read Only 25 Speed Feedback Read Only 26 Rated kW Read Only 27 Rated Volts Read Only 28 Rated Amps Read Only 29 Contr...

Page 108: ...0 Hz 93 Speed Ref B Sel 11 Preset Spd1 94 Speed Ref B Hi 600 60 0 Hz 95 Speed Ref B Lo 0 0 0 Hz 96 TB Man Ref Sel 1 Analog In 1 97 TB Man Ref Hi 600 60 0 Hz 98 TB Man Ref Lo 0 0 0 Hz 99 Pulse Input Re...

Page 109: ...54 Current Rate Lim 4000 400 0 155 Stop Brk Mode A 1 Ramp 156 Stop Brk Mode B 0 Coast 157 DC Brake Lvl Sel 0 DC Brake Lvl 158 DC Brake Level Rated Amps 159 DC Brake Time 0 0 0 Secs 160 Bus Reg Ki 450...

Page 110: ...0 207 Reserved Read Only 208 Reserved Read Only 209 Drive Status 1 Read Only 210 Drive Status 2 Read Only 211 Drive Alarm 1 Read Only 212 Drive Alarm 2 Read Only 213 Speed Ref Source Read Only 214 Sta...

Page 111: ...Ready 262 Alarm 1 Code Read Only 263 Alarm 2 Code Read Only 264 Alarm 3 Code Read Only 265 Alarm 4 Code Read Only 266 Alarm 5 Code Read Only 267 Alarm 6 Code Read Only 268 Alarm 7 Code Read Only 269 A...

Page 112: ...315 Data Out C2 0 Disabled 316 Data Out D1 0 Disabled 317 Data Out D2 0 Disabled 318 Reserved Read Only 319 Reserved Read Only 320 Anlg In Config 3 XXXXXXXX XXXXXX11 321 Anlg In Sqr Root 0 XXXXXXXX X...

Page 113: ...pt 0 20 000 mA 10 000 Volts 379 Dig Out Setpt Read Only XXXXXXXX XXXXX000 380 Digital Out1 Sel 2 Alarm 381 Dig Out1 Level 0 0 0 382 Dig Out1 OnTime 0 0 00 Secs 383 Dig Out1 OffTime 0 0 00 Secs 384 Dig...

Page 114: ...Only 454 Rev Speed Limit 0 0 0 RPM 459 PI Deriv Time 0 0 00 Secs 460 PI Reference Hi 1000 100 0 461 PI Reference Lo 1000 100 0 462 PI Feedback Hi 1000 100 0 463 PI Feedback Lo 0 0 0 464 PI Output Gai...

Page 115: ...able Frequency Drive Parameters Part No 750 386 A 21 596 Write Mask Cfg Read Only XXXXXXXX XX11111X 597 Write Mask Act Read Only 598 Logic Mask Act Read Only XXXXXXXX XX111111 PARAMETERS 600 and above...

Page 116: ...psd Rgn MWHrs Read Only 18 Elpsd Mtr kWHrs Read Only 19 Elpsd Rgn kWHrs Read Only 20 Rated Volts Read Only 21 Rated Amps Read Only 22 Rated kW Read Only Drive Port 0 Motor Control 25 Motor NP Volts Dr...

Page 117: ...oltage Drop Drive Rating Volt 74 Ixo Voltage Drop Drive Rating VAC 75 Flux Current Ref NP Amp x 35 Amps 76 Total Inertia 2 00 Secs 77 Inertia Test Lmt 0 0 Revs 78 Encdrlss AngComp 0 0000 Rad 79 Encdrl...

Page 118: ...nable 0 00 192 DI PID Hold 0 00 193 DI PID Reset 0 00 194 DI PID Invert 0 00 195 DI Torque StptA 0 00 196 DI Fwd End Limit 0 00 197 DI Fwd Dec Limit 0 00 198 DI Rev End Limit 0 00 199 DI Rev Dec Limit...

Page 119: ...Preset Speed 1 60 0 Hz 574 END Parameters Not Used Leave as Default Optional Module Port 5 I O Module Parameters 6 Dig Out Invert xxxxxxxxxxxxxx01 Note To adjust these parameters must use the arrow ke...

Page 120: ...A 26 Part No 750 386...

Page 121: ...eaerator Temperature BAD QUALITY ADAC 1000 Boolean 20 DI 10020 DAB1 1 4 Deaerator Temperature LOW ADAC 1000 Boolean 21 DI 10021 DAB1 1 5 Deaerator Temperature HIGH ADAC 1000 Boolean 22 DI 10022 DAB1 1...

Page 122: ...toff Relay Energized ADAC 1000 Boolean 68 DI 10068 DAB1 4 4 Deaerator 2nd Feed Water Valve Open ADAC 1000 Boolean 69 DI 10069 DAB1 4 5 Boiler Feed Pump 1 Flow Fault ADAC 1000 Boolean 70 DI 10070 DAB1...

Page 123: ...mp 2 Flow Fault ADAC 1000 Boolean 118 DI 10118 DAB1 7 6 Transfer Pump 3 Flow Fault ADAC 1000 Boolean 119 DI 10119 DAB1 7 7 Transfer Pump 1 VSD Speed Feedback BQ ADAC 1000 Boolean 120 DI 10120 DAB1 7 8...

Page 124: ...al Feed Time Delay ADAC 1000 Real Seconds 12 AI 30023 DAR1 13 Stop DA Chemical Feed Time Delay ADAC 1000 Real Seconds 13 AI 30025 DAR1 14 Spare ADAC 1000 Real 14 AI 30027 DAR1 15 Deaerator Temperature...

Page 125: ...I 30121 DAR1 62 Spare120 ADAC 1000 Real 62 AI 30123 DAR1 63 Spare121 ADAC 1000 Real 63 AI 30125 DAR1 64 Spare122 ADAC 1000 Real 64 AI 30127 DAR1 65 Spare123 ADAC 1000 Real 65 AI 30129 DAI1 0 Feed Pump...

Page 126: ...7 BV 00007 DAWB 0 7 BMS Boolean 8 BV 00008 DAWB 0 8 BMS Boolean 9 BV 00009 DAWB 0 9 BMS Boolean 10 BV 00010 DAWB 0 10 BMS Boolean 11 BV 00011 DAWB 0 11 BMS Boolean 12 BV 00012 DAWB 0 12 BMS Boolean 1...

Page 127: ...V 40014 DAWI 14 BMS Integer 15 AV 40015 DAWI 15 BMS Integer 16 AV 40016 DAWI 16 BMS Integer 17 AV 40017 DAWI 17 BMS Integer 18 AV 40018 DAWI 18 BMS Integer 19 AV 40019 DAWI 19 BMS Integer 20 AV 40020...

Page 128: ...APPENDIX B ADAC 1000 ProtoNode Tags B 8 Part No 750 386...

Page 129: ...utomation SD Card Reader Laptop Computer 1 If the PLC program file is in zip format it must be extracted 2 Use your computer SD card reader or connect an external SD card reader to the computer 3 Sele...

Page 130: ...lder should now be extracted to the SD card The logix folder must be at the root directory of the SD card No other files should be present on the SD card Use Windows Explorer to verify the Logix folde...

Page 131: ...D card load process may render the PLC unusable 13 During the transfer process the OK Led on the PLC will be solid RED The SD Led will begin to flash GREEN indicating that the PLC is reading from the...

Page 132: ...APPENDIX C Loading a PLC Program C 4 Part No 750 386...

Page 133: ...APPENDIX D Deaerator Reference Drawings Part No 750 386 D 1 APPENDIX D Deaerator Reference Drawings Water Levels...

Page 134: ...APPENDIX D Deaerator Reference Drawings D 2 Part No 750 386 Differential Pressure Level Control Differential Pressure Level Control and DA Tank Pressure Control 1 of 2...

Page 135: ...APPENDIX D Deaerator Reference Drawings Part No 750 386 D 3 Differential Pressure Level Control and DA Tank Pressure Control 2 of 2...

Page 136: ...APPENDIX D Deaerator Reference Drawings D 4 Part No 750 386 Major Components DA with ADAC typical...

Page 137: ...APPENDIX D Deaerator Reference Drawings Part No 750 386 D 5 Major Components Surge Tank with ADAC typical...

Page 138: ...APPENDIX D Deaerator Reference Drawings D 6 Part No 750 386 Duo Tank Components typical...

Page 139: ......

Page 140: ...e mail info cleaverbrooks com Web Address http www cleaverbrooks com...

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CleaverBrooks ADAC 1000, Operation Manual

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Summary of Contents for ADAC 1000

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